2011 farm to fork report
DESCRIPTION
Healthy Food, Families & FarmsTRANSCRIPT
GNP Company Farm To Fork Report 2011
Welcome to our 2011 Farm To Fork Report. Our
theme this year is “Healthy Food, Families &
Farms”—the focus of our recently launched mission
that reflects the heart of who we are as a company.
Throughout this report, you’ll read how we’re
working to develop nutritious food that enriches
the lives of families, and to support and preserve
the farms that are so critical to our foundation
and the vitality of the planet. Our commitment
to healthy living starts from within, which is why
we’ve chosen to highlight our team members
living out our mission—both personally and
professionally. To a healthier future!
ON THE COVER:
This year’s cover celebrates our company’s newly launched mission, honoring the chickens and family farm partners who help us provide healthy food to families every day. Pictured are family farm partners Joe Bragger of Independence, WI (lower left) and the Poster family of Pierz, MN (upper right). Read more about the Bragger family on page 4.
© 2012 JFC Inc. All rights reserved.
People Poultry
Planet
Animal Welfare Commitment . . . . . . . . . . . . . . . . 18
Active Grower Management Program . . . . . . . . . 18
American Humane Certification . . . . . . . . . . . . . . 19
Consumer-Driven . . . . . . . . . . . . . . . . . . . . . . . . . . .20
New Product Offerings . . . . . . . . . . . . . . . . . . . . . .20
Truthful Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Food Safety Leadership . . . . . . . . . . . . . . . . . . . . .22
Highlight: Happy, Healthy Chickens . . . . . . . . . . 23
Our Environmental Mission . . . . . . . . . . . . . . . . . . 12
Initiatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Life Cycle Assessment . . . . . . . . . . . . . . . . . . . . . . 13
Carbon Trust Certification . . . . . . . . . . . . . . . . . . . 14
Carbon Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Highlight: Cold Spring Wastewater Treatment Plant . . . . . . . . . . . . . . . .17
CEO Letter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mission and More . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Featured Family Farm Partner . . . . . . . . . . . . . . . 4
About Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
The Value of Diversity . . . . . . . . . . . . . . . . . . . . . . . .6
Team Member Engagement . . . . . . . . . . . . . . . . . .6
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Team Member Safety . . . . . . . . . . . . . . . . . . . . . . . . 7
Healthy Lifestyles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Longevity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Health Benefits . . . . . . . . . . . . . . . . . . . . . .9
Customer Advocacy . . . . . . . . . . . . . . . . . . . . . . . . 10
Consumer Engagement & Advocacy . . . . . . . . . . 10
Highlight: Our New Mission Statement . . . . . . . 11
GNP Company Farm To Fork Report 2011
ProgressCorporate Giving . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Investing in Local Suppliers . . . . . . . . . . . . . . . . .25
Customer Growth . . . . . . . . . . . . . . . . . . . . . . . . . .26
Historical Sales Growth and Distribution Area . . .26
Process Excellence . . . . . . . . . . . . . . . . . . . . . . . . . 27
Continuous Improvement . . . . . . . . . . . . . . . . . . . 27
Awards and Recognition . . . . . . . . . . . . . . . . . . . . 27
Highlight: The Gold’n Path . . . . . . . . . . . . . . . . . 28
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By viewing this digital version of our Farm To Fork Report, you are saving paper and the precious resources otherwise used in the printing process. If you must print this report, here are a few easy ways to minimize the environmental impact. Thanks for keeping our planet healthy and beautiful!
TABLE OF CONTENTS
1
Healthy FOOD, FAMILIES & FARMS
Our MISSION Possible
Last year, we announced our evolution from a provider of a single premium chicken brand to one offering multiple premium natural chicken brands. In our 3rd Farm To Fork Report, we’d like to share some stories of our ongoing progress since then, the challenges and opportunities that have made us better, and the dedication to healthy food, families & farms that drives our success.
The Year In Review
2011 was an extremely difficult year for our industry—the worst in history from a financial standpoint. Record-high feed costs, escalated fuel prices and a continuing uncertain economy created the perfect storm. This scenario was further compounded by continued low market pricing due to oversupply in our industry. This made it impossible for companies to pass the added production costs onto con-sumers. Unfortunately, several in our industry didn’t survive.
Though our results fell short of 2011 goals, we did achieve a slight profit and were able to add jobs and donate more than 4 million meals’ worth of chicken to local food banks—all a result of our ability to make critical improvements to our business. Toward the end of the year, our efforts cul-minated in being named Meatingplace’s 10th annual Jesse Jewell Award winner—given to companies who have raised the standard of excellence for the poultry industry.
While I feel very honored to have received this noteworthy recognition, it’s our team members and family farm partners who deserve the credit, as they are the ones responsible for our accomplishments.
The year’s key successes:
• Completing a multi-year expansion of our Cold Spring Wastewater Treatment Plant, giving us state-of-the-art water reclamation and treatment capabilities;
• Realizing the benefits from our Arcadia expansion finished last year;
• Our Just BARE® brand passing American Humane Certified® Farm Program standards;
• Pursuing and achieving our goals for continuous improvement; and
• Receiving four awards from the United Way of Central Minnesota for making a difference in the local communities where we work and live.
The year’s significant insights:
• The far-reaching value of deeper engagement with our team members; and
• Involving our people to help shape our mission statement into one that more clearly expresses our company’s purpose.
Moving Forward
Looking ahead, I am cautiously optimistic for our industry. While high feed costs are our new reality—being driven by low crop inventories and the ongoing use of food crops for fuel—there are positive market signs. First and foremost, chicken is the most consumer-preferred animal protein domestically, and international exports remain strong. We also see better market pricing as supply and demand become more balanced.
I am very confident in our company’s future—powered by a culture of innovation; the strength of our premium natural chicken brands and evolving product lines; the continued strong demand for lean, nutritious protein; and our people who are dedicated, passionate, creative and hard-working.
In closing, I am proud of our achievements. And I see great things to come as we strive to create “healthy food, families & farms” while staying ever watchful and ready to embrace the challenges of our dynamic marketplace.
Sincerely,
Michael Helgeson CEO / 3rd Generation Leader
Avid Water Skier
GNP Company Farm To Fork Report 2011
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MISSION
VISION
Be the leading national provider of premium branded, pure natural chicken products.
VALUES FRAMEWORK
Our operating principle is simple: to thrive by embracing safety and balancing the need for economic Progress with the needs of our People, Planet and Poultry. It’s what we call the 4P’s—interdependent elements that sustain the health and vitality of our business.
PEOPLE: Building and enriching relationships through meaningful engagement.
PLANET: Reducing our environmental footprint across our value chain.
POULTRY: Delivering safe, nutritious and humanely raised products to the marketplace.
PROGRESS: Ensuring the economic vitality of our business, suppliers, partners and communities.
LEADERSHIP PHILOSOPHY
Listen. Lead. Thrive.
GNP Company Farm To Fork Report 2011
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food,families & farms
~ dedicated to ~
food,families & farms
~ dedicated to ~
food,families & farms
~ dedicated to ~
Joe Bragger’s Mission: To Conserve & Connect with Consumers
One only has to spend a few minutes talking to Joe
Bragger to “get” his mission: advocating for agriculture
and connecting with consumers who are increasingly
disconnected from their food. “There’s so much nega-
tivity out there today about agriculture,” Joe explains.
“I believe that by talking to consumers as a farmer—
not as a producer—I can make them see the positive
side of farming. They need to see the real people who
are responsible for bringing food to their tables.”
Joe and his younger
brother, Dan, have
a partnership that
includes 500 acres of
crops (a combination
of no-till and tilled
land), a 305-cow
dairy, 50 beef cattle,
and two chicken barns
that house flocks for
GNP Company™. Joe’s
wife, Noel, raises the
breeder or egg-laying
chickens; Dan and his wife, Mary, raise the broiler or
processing/meat chickens. Together, the Braggers
also raise 4,000 brown trout for local conservation
organizations and manage 150 acres of woodland
for wildlife, native grass preservation, recreation
and timber pulp production.
The Bragger family farm story began in the 1960s
when Joe’s Swiss immigrant parents founded a dairy
in west-central Wisconsin. According to him, they
chose the area because the landscape reminded
them of their homeland. Though picturesque, the
land’s steep, narrow valleys of driftless fields bordered
by streams and large expanses of trees and grasses
is prone to erosion—making it less than ideal for
row-crop farming.
But his family found a way to raise crops without
stripping the soil of its value. And his conservation
efforts led to Joe being selected as the 2011 Wisconsin
Leopold Conservation Award winner. Named in
honor of renowned conservationist Aldo Leopold, the
award recognizes individuals who demonstrate a
long-standing commitment to conservation, provide a
leading example for others
to follow, and work to
help the general public
understand the role we
all play in conserving
our natural resources.
“This award is a
testament to not just
my efforts but those of
my parents and my entire family,” explains Joe.
“I’m proud of the strides we’ve taken…that
agriculture has taken overall to become better
stewards of the land. We’re in the golden age of
agriculture and the environment. Education is
beginning to drive understanding and action. It’s
very exciting and rewarding to see.”
As this golden age unfolds, you can bet that Joe
and his family will continue to lead the way. After
all, his advocacy is contagious. And, according to
him, the area’s terrain makes the opportunities for
stewardship virtually endless.
Learn more about the Braggers at gnpcompany.com.
The Bragger Family Farm Partnership includes (pictured
from the left) Joe Bragger and his wife, Noel; his mother, Hildegard
Bragger; and Mary and Dan (Joe’s brother) Bragger. Not pictured
are Joe and Noel’s children, Rosli, John, Tess and Allison; and Mary
and Dan’s children, Gavin, Morgan and Anna.
Meet the Bragger FamilyPart of our flock since 1996
GNP Company Farm To Fork Report 2011
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ABOUT US
Founded in 1926 as a seasonal hatchery, today GNP Company™ provides wholesome, naturally nutritious chicken products to customers and consumers. While what we do sounds simple, it’s not. Controlling every step from farm to fork is critical to ensuring safety and quality.
COMPANY FACTS
OUR PEOPLE
• 1,600 team members
• 350 independent family farm partners
(who raise our chickens)
OUR OPERATIONS
• Fully integrated operations in St. Cloud, MN and
Arcadia, WI (farmer-owned broiler and breeder
barns, hatcheries, feed mills, processing plants
and distribution systems)
• Value-added processing facility in Luverne, MN
OUR SALES & DISTRIBUTION
• $338 million in annual sales
• Offer branded and non-branded retail, deli,
foodservice, industrial and export products
• Brand labels include Gold’n Plump®, Just BARE®
and Sunny Roost®
• Distribution area
- nearly all 50 states
- limited international export
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1 2 3
4 5 6
7 8
We purchase day-old breeder chicks and deliver them to contract family farmer partners who raise them into breeder hens.
When mature, these hens are moved to special barns where they lay the eggs needed. The eggs are then delivered to our hatcheries.
Here, eggs are incubated and hatched into broiler chicks. A broiler chick is a term used for a chicken raised for meat.
Ultimately, our products become the cornerstone of nutritious meals for consumers.
Chilled, quality products are delivered to warehouse and distributor customers and then shipped domestically to super-markets, delis, restaurants, and other food manufacturers or exported internationally.
At the plants, broiler chickens are received and processed under established guidelines for humane treatment.
Locally raised corn, soybean meal, wheat and other natural ingredients are delivered to our feed mills where they are made into nutricious chicken feed and sent to the family farm partners who raise our breeder and broiler chickens.
The clean, raw chicken is rapidly chilled and made into high-quality premium products. USDA inspection occurs throughout the entire process.
The broiler chicks are delivered to contract family farmers and raised with the help of trained company field servicemen and a full-time veterinarian. Once market size, the broilers are gathered and transported to one of our two processing plants.
Building and enriching relationships through meaningful engagement.
Our strong relationships with team members, family farm partners, customers, valued suppliers and community members are at the heart of our business . We are passionate about what we do and how we impact the lives of people . People
THE VALUE OF DIVERSITY
Though we are unified by a single mission, we
celebrate the diversity of our team members in race,
religion, gender, ethnic group, age, personality,
cognitive style, tenure, organizational function,
education, work style and language. Our diversity
presents us with a broader set of ideas and experi-
ences which we can draw upon to create innovative,
insightful solutions.
The key is to create a workplace of mutual respect
that encourages team members to find value in
others’ viewpoints. The diversity of our company,
community, nation and world will continue to
grow. As it does, so does the importance of our
ability to embrace it effectively in our personal
and professional lives.
TEAM MEMBER ENGAGEMENT
2011 Team Member Engagement Survey
Team member engagement is a key component
of Lean Management, our leadership style, our
mission, and company success. We conduct an
annual Engagement Survey to measure our team
member involvement, and identify how we can
continue to improve our leadership, teamwork,
and communication. In 2011, our score dipped from
last year, although our overall results were better
than 55% of other organizations surveyed. In 2012,
we plan to boost our efforts to foster and sustain an
engaged workforce.
Employee Suggestion Program
Our team members are the best source of innovation
and ingenuity when it comes to continuously improving
the way we do business. With that in mind, our
employee suggestion program rewards team members
for offering new ideas and solutions that improve
operational efficiency and the customer experience.
1,209 370 $ 400,597 $ 51,918
NUMBER OF SUGGESTIONS
RECEIVED
NUMBER OF SUGGESTIONS
ADOPTED
COMPANYSAVINGS FROMSUGGESTIONS
TOTAL REWARDSPAID FOR
PARTICIPATION
ESP: EMPLOYEE SUGGESTION PROGRAM
GNP Company Farm To Fork Report 2011
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TRAINING
Training is ingrained in our culture. All of our team
members understand that it is an integral part of their
responsibilities. Our Human Resources leadership
team works in partnership with team members to
identify specific training needs and opportunities. In
2011, 95.3% of our team members received training
in the following areas:
• People safety
• Food safety
• Supervisory effectiveness
• Six Sigma and Lean continuous
improvement tools
• Animal welfare
• Maintenance training and certification
• Other courses designed to enhance business
understanding
2011 Training Survey Results
We strive to continuously improve the quality of our
training programs. To that end, surveys are distributed
following training programs to determine whether the
objectives of each training program are met. Following
is a summary of the training survey responses we
received last year:
• 98.6% of survey respondents said they could “apply
the content of this training directly to their job”
• 95.9% said the “program increased their under-
standing of the training topic”
Read Training Manager Nancy Myers’ insight about
GNP Company’s training program on page 11.
TEAM MEMBER SAFETY
We are committed to promoting the health, safety
and professional development of our team members.
Safety is a value that we embrace as part of our everyday
operations. We are working to build proactive systems
that drive cultural safety and health consciousness,
and are aggressively pursuing improvement goals in
our safety performance.
Our key safety focus areas include:
• Team member engagement
• Leadership accountability
• Behavior-based safety
• Ergonomics
• Targeting high-risk areas
• Fleet safety
• Regulatory compliance
Safety Results and Recognition
Our plant average injury and illness rate of 5.6 is
better than the poultry industry average (5.9) for the
third consecutive year in a row, based on 2010 data
released in
2011.* Chart
at right shows
results for
all facilities.
Kari Waters Corporate Health and Safety Manager
Basketball Mom
Team member safety remains a core value at GNP Company. Our ultimate goal of zero incidents demonstrates our commitment to continuously improve our safety culture. Team members that are engaged in the safety process understand that “Safety” is an active choice.
*SOURCE: Bureau of Labor Statistics
3THE COMPONENTS OF BEHAVIOR-BASED SAFETY
ENVIRONMENT
PEOPLE
BEHAVIOR
01.5 5.29
FATALITIESLOST TIMEINJURY RATE
TOTAL INJURY / ILLNESS
RATE
SAFETY: RESULTS
GNP Company Farm To Fork Report 2011
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HEALTHY LIFESTYLES
Our team member’s health and wellbeing is at the core of our
overall health and safety strategy, and encompasses our desire
to encourage healthy lifestyles through a focus on engagement,
prevention and education. Our three main focus areas include:
1 . Physical Activity
2 . Healthy Eating
3 . Healthy Lifestyles
In 2011, our Healthy Lifestyles team sponsored health fairs,
weight loss challenges, flu shots, physical activity challenges,
and biometric screenings (brief health exams that assess the risk
level of a person for certain diseases and medical conditions).
LONGEVITY
Team Members
GNP Company™ encourages team members to put
down roots and grow with our company. More than
34% of our workforce has been with the company
for at least 10 years—and many for 20 or 30 years.
We reward team member longevity with recognition
programs and key anniversary celebrations.
Following are the number of team members who have
worked with GNP Company for five or more years.
Family Farm Partners
We are also proud of the fact that many of our family
farm partners have been a “part of our flock” for many
years. An astonishing 49.2% of all family farm partners
have been with our company for more than 20 years.
Brad Triplett celebrating 25 years with
GNP Company. Brad has worked in our
production plant on the line, as a machine
operator, and as a material/product handler.
He is currently a hatchery associate.
271 164 115 237NUMBER OF TEAM MEMBERS
NUMBER OF YEARS
5 - 10 11 - 15 16 - 20 > 20
49 27 81 42 9101NUMBER OF FARM PARTNERS
< 5 6 - 10 11 - 19 20 - 29 30 - 39 40+NUMBER OF YEARS
GNP Company Farm To Fork Report 2011
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PRODUCT HEALTH BENEFITS: DIRECT & INDIRECT
GNP Company’s most significant impact on people
comes in the form of the nourishment our products
provide. We work to enrich consumers’ lives by
providing a range of naturally nutritious products
and encouraging a healthy diet and lifestyle.
Chicken: America’s Healthy Choice
Healthy eating requires a balanced diet, practicing
moderation, and making smart food choices. And
chicken is one of America’s favorite smart meats.
According to current industry estimates, per capita
consumption for 2012 is forecasted at 81 pounds—
greatly outpacing beef at 54.1 pounds, pork at 46.2
pounds, turkey at 16.3 pounds, and fish at 15.5 pounds.
Chicken provides many essential nutrients without
the less healthy attributes found in other meats.
Consider the nutrition facts shown at right for one
serving of boneless skinless breast meat.
Many value-added chicken products contain solutions
of salt, water, phosphates, preservatives and other
things consumers don’t want.
To that end, we’re continually striving to offer products
with “clean” ingredient statements—devoid of
phosphates and preservatives and flavored with
fresh, natural ingredients whenever possible. Our all
natural line is truly all natural—without the added
solution of salt, water and carrageenan found in
some other all natural products (see page 21 in
our Poultry section for more information).
Healthy Recipes
Chicken is a healthy source of lean protein. It’s impor-
tant that it is prepared in a way that preserves its
nutritional integrity by focusing on natural ingredients
that are lower in fat and sodium. We regularly refresh
our package labels and websites with new health-
focused recipes for added variety and nutrition.
In 2011, our Just BARE® Just 5 Cooking Challenge
encouraged consumers to create healthy recipes
with just 5 ingredients (fresh chicken plus 4 more).
Its goal: to prove that cooking doesn’t have to be
complicated. Basic, wholesome ingredients can be
made into healthy, delicious meals.
*Piece about the size of a deck of cards that’s been roasted, grilled, poached or steamed.
Roasted Rosemary Chicken & Root Vegetables
NUTRITIONAL VALUES FOR BONELESS SKINLESS BREAST*
(SERVING SIZE OF 100 GRAMS/3 TO 3-1/2 OUNCES)
GNP Company Farm To Fork Report 2011
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LOW SODIUM 74MILLIGRAMS*
LOW FAT SATURATED FAT
1GRAM*
LOW CALORIE APPROX .140*
B VITAMINS B3 B6 B9 B12
PROTEIN 27GRAMS*
NATURALLY
GLUTEN-FREE
SELENIUM
IRON
ZINC
CUSTOMER ADVOCACY
GNP Company™ is a customer-oriented company.
We believe in providing great service and on time
deliveries. Last year, we told you about the measures
we had taken to improve service excellence for our
customers. We are pleased to report that our 2011
performance improved to historic or even better than
historic levels in all areas.
2011 Perfect Order Results
Perfect order is a measure that calculates the rate
of errors that occur during the life of an order. Our
perfect order measures include:
• Order accuracy (the right product)
• Order fill/case fill (in the right quantity)
• On-time delivery (at the right time)
CONSUMER ENGAGEMENT & ADVOCACY
Since 1986, we’ve measured the impact of our
consumer marketing efforts via an annual consumer
tracking study. Today, loyalty and advocacy are our
key performance indicators; however, we continue
to look at everything from awareness to preference
to purchase intent. In years past, the research was
limited to Gold’n Plump®, our flagship brand. This
year, we expanded the scope to include Just BARE®
with the goal of establishing a benchmark for our
company’s newest premium natural brand.
In addition, we’ve added metrics to our brand
advocacy scorecard that track our social/digital
interaction and engagement, because today’s
consumers expect the brands and companies
they support to engage with them as individuals via
digital and social channels. We equate “likes/fans”
to awareness and “interactions” to advocacy. ACTUAL GOAL
ORDER ACCURACY
ORDER FILL
CASE FILL
ON-TIME DELIVERY
92.0% 90.0%99.4% 99.0%
99.5%99.8%
99.5%99.7%
SOURCES:
2011 Annual Consumer Brand Tracking Study, Burke Institute – Minneapolis/St. Paul Market. Just BARE brand first measured in 2011 so comparative previous year
data is not available.
Social/digital data gathered from a variety of sources such as Google Analytics, Facebook Insights, ExactTarget, Dish on Chicken Quarterly Reporting, etc.
METRIC DEFINITION OF METRIC JUST BARE GOLD’N PLUMP (VS Previous year)
Brand Preference Purchase the brand most often 17% 64% Brand Advocacy Said they have actually recommended the brand 33% 39% Brand Loyalty Said brand is “first and only” they’ll buy OR 67% 83% the “first one they’ll check out”
Social Interaction Consumer participation in our various social and All measures meeting or exceeding
online channels including: Facebook®, Twitter®, industry rates, showing growth eClubs & Dish on Chicken Consumer Panel vs. previous year
KEY CONSUMER ENGAGEMENT & ADVOCACY MEASURES
( )( )( )
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As an increasing number of consumers lose any direct connection with agriculture, more and more of them don’t know the story behind their food. This reality coupled with conflicting information on the web and in the news has left them trying to decide what’s fact and what’s fiction.
To that end, we set out to identify and build a movement that would help connect consumers to their food. We started by looking inside—interviewing team members from across our company and all levels of responsibility. What we found surprised us: though most could describe what we do, there was a lack of clarity around our then current mission statement.
So the project shifted from identifying a movement to refining our mission—using the voice of our team members as our compass.
THE PROCESSFollowing is a look at the steps we took to arrive at our newly launched mission statement.
INITIAL AUDIT
Interviewed and and conducted group discussions with team members.
FACILITY TOURS/VISIT
Talked informally with team members during tours/visits.
DEEPER DISCOVERY
Held in-depth sessions with a discovery group of about 80 team members from throughout the company (human resources, sales, live and plant operations, growers, executive leaders and marketing). We learned
that there was lots of energy around four topics:
FAMILY, QUALITY, INTEGRITY and FOOD.
DEVELOP, TEST, REFINE, REPEAT
Developed and tested several concept mission statements with our discovery group, followed by company-wide testing of a single mission statement centering on “healthy food, families and farms.” The results were overwhelmingly positive.
• 62% of team members rated the statement as
“very to extremely relevant” to their jobs
• 65% agreed/strongly agreed that it “fits well
with our company and culture”
UP NEXT: THE MOVEMENTWith our new mission in place, we’re returning to our project’s original purpose: identifying and building a movement from the inside out—with our team members again guiding the way.
“Our ultimate goal is to connect with our customers and consumers on a topic that’s critically important to them—the people behind their food .”
Julie BerlingBrand Advocacy & Marketing Director
Kettle Bell & Kickboxing Fan
THE STORY BEHIND OUR NEW MISSION STATEMENT:Dedicated to healthy food, families & farms .
At GNP Company, training is simply part of “the way we do things around here.” That mentality doesn’t develop overnight – it has to be fostered and encouraged at all levels throughout the organization. Collaboration between management and staff on training opportunities has resulted in improved working relationships and productivity. We learn, we share, and we have fun in the process!
Nancy Myers Training Manager / Desert Golfer
2012 FOCUSFORWARD
• Consumer advocacy starts with a personal touch
• Creating a movement from the inside out
• Heightening safety engagement
GNP Company Farm To Fork Report 2011
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Reducing our environmental footprint across our value chain.
Maintaining a healthy ecosystem is critical to our survival as a company—and as a society! We’re committed to measuring and reducing environmental impacts within our own operations and across our supply chain . Planet
OUR ENVIRONMENTAL MISSION
To find ways to lessen the environmental impacts
of the areas we directly control, while proactively
engaging stakeholders to expand our influence in
the areas we don’t control.
INITIATIVES
Healthy food, families & farms are all dependent on
the same thing—a healthy Planet. Our company is
committed to preserving the viability and beauty of
our natural landscape and resources.
At our core, we understand that healthy farms are
essential to our ability to produce food that nourishes
and strengthens families. That’s why we work with
our family farm partners to develop agricultural
practices that protect natural resources, and reduce
waste and pollution.
As just one example, we help our family farm partners
to develop nutrient management plans (NMP),
which are agricultural practices designed to meet
the nutrient needs of crops, while minimizing the
loss of nutrients to surface and ground water. NMPs
help to minimize nonpoint source water pollution,
as well as maintain or improve the physical,
chemical and
biological
condition of soil.
On page 4, you
can read about
Joe Bragger, one
of our family
farm partners,
who has been
a pioneer in the area of NMPs and a shining example
of healthy farming through leading stewardship.
We are also working diligently to reduce environ-
mental impacts within our offices, live operations
and processing plants. Specifically, GNP Company™
is committed to measuring and minimizing our
environmental footprint in the key categories of:
• Energy and Emissions
• Water
• Waste
Our environmental commitment is complemented
and strengthened by the company-wide adoption
of Continuous Improvement and Lean Management
principles, which provide us with a comprehensive
framework and set of tools for minimizing waste
and maximizing efficiency.
GNP Company Farm To Fork Report 2011
12
GNP Company’s environmental programs come in
all shapes and sizes—from major facility upgrades to
supporting community gardens. Here are just a few
highlights of our current efforts:
• We purchase renewable energy certificates for
100% of the electricity used in the production of
our Just BARE® line.
• Our Arcadia production facility captures waste
heat from the plant’s compressors and uses it to
preheat incoming water—saving an estimated
$178,000 in energy costs each year.
• We provide plant waste to Mississippi Topsoils
which is mixed with wood/yard refuse to create
natural-based potting soil and compost products.
• We strive to use post-consumer recycled or
recyclable materials in our marketing products
whenever possible.
• We are a sponsor of the Nice Ride MN program in
Minneapolis which provides convenient bike rental
stations throughout the city.
Paul Helgeson Sustainability Manager
4th Generation Helgeson
Urban Dweller
The results of our LCA have helped to clarify where we should be concentrating our efforts to meaningfully reduce our environmental footprint. We are committed to continuing to make strides in the areas where our impact is most significant—even if that means looking for new ways to spur innovation outside the confines of our own facilities and operations.
GNPCompany’sB’EARTHDAYCelebration
We celebrated the “birth” of our new GNP Company™ name and values framework on Earth Day, 2011—commemorating our commitment to working toward a more sustainable future .
LIFE CYCLE ASSESSMENT
THE LIFE CYCLE OF OUR PRODUCTS
PROCESSING
RAW MATERIALS
PACKAGING
DISTRIBUTION& RETAIL
POULTRYGROWOUT
MATERIALPROCESSING
NATURALENVIRONMENT
DISPOSAL
LANDFILL
INCINERATION
CHICKENLITTER
USER
In 2010, GNP Company conducted a life cycle
assessment (LCA) to measure the environmental
impact of our Just BARE chicken product across our
value chain. The study revealed that a significant
portion of the product’s environmental impacts fall
outside our direct operational control.
• 35% of our greenhouse gas emissions occur
“upstream” and are related to growing corn and
other feed ingredients.
• 37% come from our own operations, including
the energy used in our facilities and materials in
our packaging.
• 28% occur “downstream” and result from activities
like distribution, retail, cooking and disposal.
While our initial focus has been on reducing environ-
mental impacts that are within our control, moving
forward we plan to engage our grain producers,
growers, retailers and customer partners in creating
positive change across our entire supply chain.
GNP Company Farm To Fork Report 2011
13
CARBON TRUST CERTIFICATION
Building on the efforts of our life cycle assessment,
(LCA) in 2010, our Just BARE® brand became one of
the first U.S. food products to become certified by
the Carbon Trust. We are the only U.S. poultry brand
to display the Carbon Reduction
Label on our retail Just BARE
packages. The Carbon Reduction
Label demonstrates our commit-
ment to continuing to reduce our
carbon footprint. Only companies
who have measured and certified
the carbon footprint of their
products—and are committed to
reducing carbon emissions—can
display the label.
Following are the carbon footprints of our prepack-
aged retail products for Just BARE—reported as
carbon dioxide equivalent (gCO2e) per functional
unit (equal to a 4-ounce serving):
Boneless Skinless Breast Fillets – 900g
Breast Tenders – 900g
Boneless Skinless Thighs – 650g
Drumsticks – 500g
Whole Chicken – 380g
In 2012, we will update the data in our LCA in
order to recertify select Just BARE products
with the Carbon Trust. In addition, we will continue
to use the carbon footprint information of our
certified products as a tool to identify opportunities
to reduce the environmental impact of our broader
product offerings. To learn more about the Carbon Trust
certification process, visit www .carbon-label .com .
COMPANY-WIDE CARBON EMISSIONS
In addition to the LCA we completed in 2010, we
are also tracking the greenhouse gas emissions
associated with the energy used in our facilities and
chicken barns. We are pleased to report that our
absolute carbon emissions and carbon intensity
decreased in 2011 from 2010 levels. However, we
know there is more work to be done. We will continue
to identify new strategies to reduce our emissions.
2011 2010 2009
SCOPE 1 (kg of CO2e)
SCOPE 2 (kg of CO2e)
TOTAL (kg of CO2e)
INTENSITY (kg CO2e/lb)
INTENSITY CHANGE YOY (Year-Over-Year)
37,260,000 35,907,000 38,035,00055,675,000 58,543,000 56,892,00092,935,000 94,450,000 94,927,000
0.2370 0.2633 0.2732-9.97% -3.63% – – – –
CARBON EMISSIONS AND INTENSITY*
LP GAS
16%
DIESEL
6%
NATURAL GAS
18%
ELECTRIC
60%
2011 COMPANY-WIDE CO2e BY ENERGY TYPE
GNP Company Farm To Fork Report 2011
14
ENERGY
Energy has been a focal point for GNP Company™
for many years—both in terms of improving the
energy efficiency of our facilities and processes, and
in encouraging conservation wherever possible.
Our cross-functional power management teams meet
monthly to review and identify new opportunities to
reduce energy consumption in our facilities.
Our efforts are paying off! In 2011, we saw a reduction
in intensity over 2010 for our electric, natural gas,
diesel and LP gas usage.* However, it’s important to
note that some of this reduction was due to 2011’s
mild winter and increase in total pounds produced.
*Energy, water and CO2e values include most of our processing plants, feed mills, elevators, hatcheries, barns and GNP Company-owned trucks. Leased facilities, such as the company’s corporate office, and other minor business activities are not included.
Intensity is calculated by dividing total volume used by finished pounds of chicken. Last year, we calculated intensity using an intermediate number for finished pounds, rather than finished pounds to inventory. This year, we changed the way we collected data to more accurately measure our energy use.
2011 2010 2009
TOTAL (kWh) 71,035,000 70,392,000 68,407,000ELECTRIC INTENSITY (kWh/lb) 0.1821 0.1962 0.1969 INTENSITY CHANGE YOY (Year-Over-Year) -7.66% -0.34% – – – –
TOTAL (therms) 3,134,000 3,064,000 3,178,000NATURAL GAS INTENSITY (therms/lb) 0.0080 0.0085 0.0091 INTENSITY CHANGE YOY -6.39% -6.62% – – – –
TOTAL (gallons) 566,000 534,000 519,000DIESEL INTENSITY (gallons/lb) 0.0014 0.0015 0.0015 INTENSITY CHANGE YOY -3.05% -0.34% – – – –
TOTAL (gallons) 2,525,000 2,414,000 2,699,000LP GAS INTENSITY (gallons/lb) 0.0064 0.0067 0.0078 INTENSITY CHANGE YOY -4.29% -13.40% – – – –
ENERGY USE AND INTENSITY*
GNP Company Farm To Fork Report 2011
15
WATER
As a food processing company, we understand that
water is vital to our continued operation and success.
We also understand that water scarcity is an issue that
will continue to grow in importance for our company
and others in our industry.
That’s why we’re focused on identifying new oppor-
tunities to reduce water consumption and improve
wastewater quality in our manufacturing processes.
To learn more about our efforts, read about the
expansion of our Cold Spring Wastewater Treatment
Plant on the next page.
WASTE
In addition to reducing waste and improving recycling
in our plant and office operations, we remain focused
on identifying new opportunities and innovation to
reduce waste in our product packaging.
Last year, we introduced a new linerless label
for our Just BARE® brand that eliminates
the need for a release liner or peel-
away. Our efforts were recognized by
packagePRINTING’s Excellence Awards,
where we took first place in the
Sustainability category.
2011 2010 2009
TOTAL (gallons) 629,122,000 602,852,000 562,886,000INTENSITY (gallons/lb) 1.6046 1.6805 1.6201INTENSITY CHANGE YOY (Year-Over-Year) -4.51% 3.73% – – –
WATER USE AND INTENSITY
JustBARE’slinerlesslabelsaved20,000lbs.inpackagingwastein2011
The process of identifying new solutions hasn’t been easy, as many sustainable packaging materials do not meet our standards for food safety, and aren’t strong enough to survive the rigor of production, transportation and storage . However, we know this is an ongoing process and are committed to continuing to explore new options and making reductions where possible .
GNP Company Farm To Fork Report 2011
16
In July 2011, GNP Company™ completed a major expansion of the wastewater treatment plant at our chicken processing facility in Cold Spring, MN. The expansion was the culmination of two years of research of evaluating new technologies—with the goal of meeting or exceeding the wastewater rules and limitations established by the U.S. Environmental Protection Agency (EPA) and Minnesota Pollution Control Agency (MPCA).
GNP Company’s new wastewater treatment plant operates 24 hours a day, seven days a week. With the facility upgrades, which include biological phosphorus and ammonia nitrogen re-moval, we have been able to meet EPA and MPCA limits; re-use the effluent
(discharged) wastewater in our processing plant; and measurably improve energy efficiency.
The “turbidity,” or cloudiness, of our discharged wastewater has also improved significantly. This is particularly notable when you consider the fact that we have over 1 million gallons of water flowing through the system each day.
The improvement in turbidity is partially due to the plant’s membrane bioreactors. Membrane bioreactors are a leading wastewater treatment technology that combines conventional biological wastewater treatment with a dense membrane filtration system. In other words, the wastewater is first treated with bacteria to remove many of its contaminants, and is then vacuumed through a membrane filter comprised of very small fiber openings for further treatment.
The result looks as clear as drinking water and is clean enough to be reused in noncontact areas of our processing plant. Specifically, we can reclaim about 300,000 gallons of the treated water each day for uses such as watering the lawn and landscaping around the building.
We have also started working with the U.S. Department of Agriculture (USDA) and other government agencies to determine the potential of using treated water in other areas of the plant. In addition, since 2000, GNP Company has centrifuged and separated its secondary sludge and supplied it to a local business to make organic composting.
COLD SPRING WASTEWATER TREATMENT PLANT
The expansion of our Cold Spring wastewater treatment plant has exceeded our expectations in terms of improving efficiency and the quality of our wastewater. In many cases, the effluent water leaving our plant is actually cleaner than the water it ’s flowing into!
Clay WatsonEnvironmental Manager
Classic Car Enthusiast
2012 FOCUSFORWARD
• Energy and water efficiency improvements
• Solar energy projects
• The quest for more sustainable packaging
• Reusable pallets
Pictured here is wastewater from our processing plant “before” (left) and “after” (right) treatment . The treated wastewater has a turbidity of “cloudiness” rating of 0 .1 - 0 .3 versus 8 - 12 of a typical treatment system . POTABLE WATER EFFLUENT WATER
TO PLANT TO RIVER
2010 312,661,000 GALLONS 318,661,000 GALLONS
2011 302,839,000 GALLONS 291,517,000 GALLONS
REDUCTION 9,822,000 GALLONS 27,144,000 GALLONS
GNP Company Farm To Fork Report 2011
17
PoultryANIMAL WELFARE COMMITMENT
GNP Company™ adheres to strict animal welfare
standards, as established by the National Chicken
Council (NCC), industry experts and university
scientists. Our animal welfare program includes the
following practices and safeguards:
• Annual animal welfare training
• Routine evaluations of our performance against
the NCC Animal Welfare audit checklist
• Follow the humane euthanization standards
established by the United States Department of
Agriculture (USDA) and NCC
• Enforcement of a zero tolerance policy for any
deliberate inhumane treatment of our chickens
ACTIVE GROWER MANAGEMENT PROGRAM
We are committed to providing a safe and healthy
environment for our animals. Our Active Grower
Management Program was developed to standardize
the way we work with our family farm partners and
care for our broiler (meat/processing) and breeder
(egg-laying) chickens.
The program grew out of a continuous improvement
project and has evolved over the past few years to
provide a scientific and systematic basis for how
we monitor the proper handling of our broiler and
breeder flocks.
We evaluate and monitor every aspect of our chickens ’ care—from the quality and nutrition level of their feed, to the condition of their barn environments. Our Active Grower Management Program has succeeded in increasing the rigor and transparency of our processes to ensure a high standard of care.
Wayne Sanders Live Production Manager
Downhill Daredevil
Delivering safe, nutritious and humanely raised products to the marketplace.
We’re acutely aware that consumers entrust us with the health and well-being of their families . That awareness is what drives us to make no compromises when it comes to the care of our chickens, or our promise to provide safe, relevant, transparent and truthfully labeled products .
GNP Company Farm To Fork Report 2011
18
AMERICAN HUMANE CERTIFICATION
In October 2011, our Just BARE® chicken products
passed the rigorous American Humane Certified®
(AHC) standards for the raising and handling of
farm animals. The decision to become certified
was made in direct response to customer and
consumer demand.
“Animal welfare is a critical requirement for a growing
segment of more conscientious, natural consumers
and suppliers/retailers,” explains Julie Berling, Director
of Brand Advocacy & Marketing for Just BARE.
“More and more, consumers are looking for brands
that can prove their claims and are willing to open
up their operations to third-party audit and review.”
In a research study conducted with the company’s
consumer panel, 91% of the brand’s target consum-
ers rated the verification of animal welfare as very/
extremely important. And nearly 2 out of 3 said they
placed a high degree of trust in third-party animal
welfare certification, as long as it was done by a
recognized and reputable association.
Key strengths of the American Humane Certified
Farm Program:
1) It is the first and fastest-growing farm animal
welfare program in the United States;
2) It’s backed by the American Humane Association,™
(AHA) which has a 134-year history of using a
moderate, science-based and solutions-driven
approach to protecting animals and children; and
3) It is built around a comprehensive set of science-
based standards and sound research, which are
reviewed regularly by a Scientific Advisory
Committee of respected animal welfare experts.
A preliminary audit of our company’s animal care,
handling and processing practices for the Gold’n
Plump® brand indicated that they too would likely
meet the AHC standards. However, only the Just
BARE brand was certified.
“This attribute is most important to the Just BARE
target consumer,” Berling explains. “However, we will
continue to monitor consumer attitudes to determine
if third-party certification for Gold’n Plump is feasible
in the future.”
The American Humane Certified® seal signifies that an independent, third-party audit verified Just BARE’s animal care, handling and processing practices met or exceeded the more than 200 rigorous requirements of the American Humane Association.
SOURCE: 2010 Dish on Chicken Panel Study
AREAS OF HIGH INTEREST ALL JUST BAREREGARDING ANIMAL WELFARE CONSUMERS CONSUMERS
Processing practices 73% 79%Chicken feed ingredients 69% 74%Care/handling at the farm 56% 62%Conditions in which chickens were raised (e.g. space to roam) 55% 67%
91% OF JUST BARE’S TARGET CONSUMERS RATED THE VERIFICATION OF ANIMAL WELFARE AS VERY OR EXTREMELY IMPORTANT.
GNP Company Farm To Fork Report 2011
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CONSUMER-DRIVEN
Ensuring that our products are relevant, safe and
on-target for consumers requires ongoing research
and dedicated resources. A key source of insight is
our Dish on Chicken (DOC) Panel. Our DOC panel
has nearly 800 members and is surveyed regularly
on topics ranging from product packaging to
sustainability. We conducted nine studies in 2011
to ensure our products and brands are resonating
with target consumers.
NEW PRODUCT OFFERINGS
We are committed to delivering products that meet
the needs of our consumers. In 2011, we added a line
of Seasoned Boneless Skinless Breast Fillets to our
Gold’n Plump® brand. Each fillet is vacuum-sealed
and individually wrapped in single portion-sized
packages for easy storage in the refrigerator and
freezer. They are available in four delicious flavors
and feature simple and natural ingredients, without
the use of unwanted preservatives or phosphates.
Product varieties include: Lemon Pepper, Original
(named for its delicious “chicken” flavor), Butter &
Herb, and Tomato Basil. All flavors, with the exception
of Tomato Basil, are gluten-free.
This past year, we also worked on bringing healthier,
lower-fat chicken alternatives for ground beef and
pork sausage to market.
In 2011, we added a full line of ground chicken
products to our Gold’n Plump brand, with chicken
sausages launching in 2012.
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20
TRUTHFUL LABELING
GNP Company™ is also committed to being transparent
about the ingredients in our products. In keeping with
that commitment, we are a member of the Truthful
Labeling Coalition (TLC), which is a group of truly all
natural chicken producers and thousands of grassroots
citizens in all 50 states. By joining TLC, chicken producers
agree that they won’t label solution-
pumped products “all natural.”
When it comes to fresh meat and
poultry, the United States Department
of Agriculture (USDA) defines the
term natural as, “a product containing
no artificial ingredient or added color,
and is only minimally processed.”
However, some chicken products
marketed as “natural” have been
altered by adding sodium, water,
binding agents like carrageenan,
additives and other ingredients.
That’s why the TLC has urged the
USDA to only allow 100% natural
chicken to be labeled as “natural,”
and to ensure that all ingredients are
printed on product labels in a size that can be read
by the average consumer.
In 2011, the TLC’s work resulted in the USDA proposing
a new rule that would require all meat and poultry
companies to clearly label enhanced fresh and
frozen products. The USDA received approximately
37,000 public comments in support of the new
labeling rule during the comment period, which
ended January 9, 2012.
SOURCE: Truthful Labeling Coalition (TLC)
THE USDA RECEIVED 37,000 PUBLIC COMMENTS SUPPORTING
THE CLEAR LABELING OF FRESH AND FROZEN CHICKEN PRODUCTS.
91% OF CONSUMERS BELIEVE THAT NATURAL CHICKEN SHOULD NOT CONTAIN ANY ADDED INGREDIENTS.
MORE THAN 50% OF CONSUMERS DON’T EVEN KNOW THERE’S SALTWATER IN THEIR CHICKEN. BUT THEY WOULD...IF THE INGREDIENTS ON THE LABEL WERE PRINTED IN A SIZE THE AVERAGE PERSON COULD READ.
PUMPED-UP CHICKEN CAN CONTAIN AS MUCH AS 822% MORE SODIUM THAN TRULY NATURAL CHICKEN—AS MUCH SODIUM AS AN ORDER OF FRENCH FRIES AND OVER 25% OF THE RECOMMENDED DAILY ALLOWANCE FOR A HEALTHY ADULT.
SayNOto“PUMPED-UP”Chicken
GNP Company Farm To Fork Report 2011
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FOOD SAFETY LEADERSHIP
Food safety is a long-standing value for GNP
Company™. We have standard operating procedures
for every critical process, conduct real-time monitoring,
and perform monthly reviews to ensure compliance
with those procedures.
Last year, we met our goal of achieving Safe
Quality Food (SQF) 2000 Level 2 certification at
all of our processing facilities. SQF 2000 certification
is recognized by the Global Food Safety Initiative
and is focused on food manufacturers/distributors.
Level 2 certification means that a food safety
risk analysis of the product and its associated
processes has been completed to identify the
hazards and actions taken to eliminate, prevent
or reduce their occurrence.
In 2011, we were successful in recertifying under the
SQF 2000 Level 2 guidelines. Furthermore, each of
our plants improved their score upon recertification.
The set of standards required for certification is
based on the best manufacturing practices for all
food products worldwide.
Jill Stuber Quality Systems Verification Manager
Power Lifter
Food safety is paramount at GNP Company. We are continuously improving our efforts to meet or exceed the highest international standards for food safety. We are committed to being “audit-ready” every day.
100% OF OUR PRODUCT IS MANUFACTURED IN FACILITIES THAT ARE SQF 2000 LEVEL 2 CERTIFIED. SQF CERTIFICATION IS RECOGNIZED BY THE GLOBAL FOOD SAFETY INITIATIVE.
Oneworld.Onestandard.
The SQF Program has several advantages over other certification schemes . These are:
•It is the only certification system recognized by retailers and food-service providers who require HACCP (short for Hazard Analysis Critical Control Point) food safety and quality management systems of their suppliers .
•It is administered by the Food Marketing Institute and benefits from ongoing feedback from retailers about consumer concerns .
•Though designed as a food safety system, it is the only certification plan that also offers special
recognition for product quality .
SOURCE: Safe Quality Food Initiative Supplier Brochure on sqfi .com
GNP Company Farm To Fork Report 2011
22
Achieving animal welfare certification for our company’s Just BARE® brand this year was an important bench-mark for GNP Company’s animal welfare program. But in the spirit of continuous improvement, we know there is always more work that can be done.
We are in the formative stages of launching a new initiative that we are calling “Happy, Healthy Chickens.” It’s a new, positive approach to animal welfare that focuses on the chicken’s health, wellbeing and feelings.
As part of the program, we are working with a leading university to focus on three key areas of animal welfare:
1) Bird’s basic functions and needs
2) Bird’s feelings
3) Natural behavior
The basic functions and needs of our birds is some-thing that our company and industry have been focused on for a long time. We monitor that our
flocks have the appropriate amount of clean water and healthy feed, and ensure that they are protected from the elements, pests, predators and disease.
As part of our Happy, Healthy Chickens program, we’ll also research the natural behaviors of wild chickens to determine whether we can (and should) translate their innate tendencies to a barn environment. Our goal is to implement new systems and procedures that foster a happy, healthy flock.
HAPPY, HEALTHY CHICKENS
Happy, Healthy Chickens puts chickens first. The goal of the program is to take a comprehensive, research-based approach to animal welfare, rather than viewing the needs of our animals through the bias of a human lens. We’re excited about the research and where it might take us in the future!
Deirdre JohnsonCompany Veterinarian
Bird Lover
2012 FOCUSFORWARD
• Continued product and packaging
evolution
• Defining the next generation of safety and quality
“We’re pleased to
add Just BARE
to our roster of
American Humane
Certified® brands .
Just BARE chicken
represents a higher
standard of premium, natural
chicken, with a demonstrated
commitment to the welfare of
animals and that of the planet .”
Kathi BrockSenior Director, American Humane Association™
GNP Company Farm To Fork Report 2011
23
Ensuring the economic vitality of our business, suppliers, partners and community.
When we succeed as a business, we are committed to sharing that pros-perity with our team members, business partners and our communities . We gauge our performance in Progress by our profits, business growth, and ability to invest in the local economies where we live and work .
CORPORATE GIVING
Giving back is an integral part of our culture at
GNP Company™. Our philanthropic mission is:
To support sustainable partnerships and programs
around food, families and farms to help build stronger
communities with GNP Company facilities and in
key markets where
Gold’n Plump® and
Just BARE® products
are distributed.
We believe our
greatest opportunity
to have a positive
impact comes
in the form of
providing whole-
some, nutritious
chicken products
to people in need.
Quality protein
sources are in short supply, especially in areas with
limited access to healthy, affordable food known
as “food deserts.” In 2011, GNP Company donated
4 million meals’ worth of chicken to hungry families
in Minnesota and Wisconsin.
We donate the majority of our food products to local
food banks or organizations focused on family and
youth development, as they have the infrastructure
and mechanisms to connect with the individuals who
need it most.
For the benefit of our team members and family
farm partners, GNP Company gives priority to the
greater communities of St. Cloud, Cold Spring, and
Luverne, MN; and Arcadia and Independence, WI.
We also support communities in key distribution
areas where our brands are sold.
Progress
VALUE %
COMMUNITY DEVELOPMENT $ 310,966 29%EDUCATION, INDUSTRY, $ 41,352 4%FAMILIES IN CRISIS
HUNGER RELIEF $ 710,680 67%TOTAL $ 1,062,997
2011 GIVING BY SECTOR AND VALUE
FOR MORE THAN 20 YEARS GNP COMPANY HAS BEEN RECOGNIZED FOR DONATING
5% OF OUR PRE-TAX PROFITS TO CHARITABLE CAUSES.
GNP Company Farm To Fork Report 2011
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SPONSORSHIP
Our Just BARE® and Gold’n Plump® brands support
programs that align with the interests and concerns
of each brand’s target consumers. While hunger relief
is a priority for both brands, following is a recap of
the specific focus areas and sponsorship highlights
for each brand.
2011 Sponsorship Focus
Gold’n Plump
1. Agricultural education
2. Youth leadership development
3. Family community events and causes that promote
healthy living, family time and active lifestyles
4. Cooking education for basic, family-friendly recipes
and wholesome meal ideas
Just BARE
1. Education about growing, harvesting and preparing
meals with simple and fresh ingredients
2. Events/programs celebrating local farming,
community gardening, and sustainability
3. Helping families adopt healthy eating habits
2011 Sponsorship Highlights
Gold’n Plump
• Gilbert Brown Foundation: Foundation providing education and activities for youth, and promoting diversity in communities throughout Wisconsin.
• WingFest 2011: Event that promotes and sup-ports one of our home communities.
• FireFest: Fundraiser supporting the Cold Spring Fire & Rescue Department Relief Association.
• Spirit 92 .9 “Gold’n Good Award”: Radio program award that recognizes individuals who are work-ing to improve the local community.
• Annual Poultry Prince & Princess Contest (MN State Fair): Co-sponsored with the Minnesota 4-H event celebrating the poultry knowledge, leadership and skills of Minnesota youth.
• WCCO High School Sports Rally: Sponsorship recognizing high school sports.
• Midwest Grill’n with Mad Dog & Merrill: Ongoing partnership providing learning and laughter to grillers in Minnesota and Wisconsin.
• Mall of America: Sponsorship of Nickelodeon Universe giving us the ability to host events at the mall, including food drives.
• Minnesota Lynx: Partnership with the Minnesota Lynx and Hutchinson, MN native Lindsay Whalen promoting healthy cooking.
• Ribapalooza: Providing about 1,000 pounds of chicken for the Backyarder BBQ competition.
• St . Cloud River Bats: Partnership supporting a family-focused activity and local baseball team.
Just BARE
• Nice Ride MN: Nonprofit formed to own and oper-ate a public bicycle-sharing system. Just BARE® sponsors kiosk locations in downtown Minneapolis.
• Mahtomedi Kids Community Garden Project: Project that teaches kids about growing fresh food, cooking, and the value of community.
• ZisBoomBah: Website created to help educate
kids and parents about healthy choices.
INVESTING IN LOCAL SUPPLIERS
We believe our company’s influence on our local
communities extends beyond the direct payment of
wages and taxes. By supporting local business in the
supply chain, we can attract investment to the local
economy and help build healthy, thriving communities.
We make a conscious effort to rely on local farmers—
both as feed ingredient suppliers and as contract
chicken growers. We measure our performance by
looking at the percentage we spend in the local
economy on contract growers and corn, which is the
predominant ingredient in our feed.
• 100% of corn was purchased from farmers within
75 miles of our feed mills
• 100% of family farm partner payments (contract
growers) were made to farms within 60 miles of
our hatcheries and processing plants
GNP Company Farm To Fork Report 2011
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HISTORICAL GROWTH OF SALES AND DRESSED POUNDS
• SALES • DRESSED POUNDS
1990 1995 2000 2005 2010 2011
400
350
300
250
200
150
100
50
0 POUNDS
(IN MILLIONS)
$400
$350
$300
$250
$200
$150
$100
$50
$0(IN MILLIONS)
DISTRIBUTIONAREA• FOODSERVICE
• RETAIL & DELI
CUSTOMER GROWTH2011 was a record year in terms of sales. We
experienced escalating growth in our foodservice
business, and nearly doubled sales of Just BARE®.
We also gained a new partnership with United
Natural Foods, Inc. (UNFI)—a natural foods distributor
that supplies about 25,000 co-op grocers across
the nation. We developed a new premium frozen
carton program for UNFI that is expanding our reach
with natural food consumers throughout the country.
NET SALES NET SALES BUSINESS SEGMENT DOLLARS* POUNDS*
RETAIL 37% 17% DELI 16% 12% FOODSERVICE 21% 15% INDUSTRIAL / EXPORT 16% 22%
*Does not include surplus sales so percentages will not equal 100%
*As measured by dressed pounds
2011 SALES:$338 MILLION MILLION POUNDS
OVER THE LAST 3 YEARS WE HAVE GROWN TO OVER THE PREVIOUS 3 YEARS*
396
GNP Company Farm To Fork Report 2011
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PROCESS EXCELLENCE
We strive for process excellence using Lean
Manufacturing and Six Sigma approaches for both
process and product improvement. Peak process
performance is maintained through ongoing
measurement and real-time, data-driven decision
making. Ongoing company-wide training infuses
Lean and Six Sigma knowledge across the orga-
nization and provides advanced Green and Black
Belt certification.
2011 Team Member Certifications (company-wide)
Gold Belt Certifications Completed: = 17
Green Belt Certifications Completed: = 14
Black Belt Certifications Completed = 3
2011 Projects:
• Lean = 91
• Six Sigma =31
• Problem Solving =13
• Employee Suggestion Program = 437 employees made 1209 suggestions
• Company-Wide Savings: $4,340,547
GNP Company’s continuous improvement efforts are the result of our team members’ ability to analyze the situations that they face every day. We respect their ability to solve problems. With their expert input, we are becoming the industry leader in premium poultry products.Dean KirkebyContinuous Improvement Manager
Back Roads Hiker
AWARDS AND RECOGNITION
GNP Company was honored to receive the following
awards and recognition in 2011:
• Meatingplace Jesse Jewell Award: Each year, the
Jesse Jewell Award is given to a poultry processor
whose products, processes or overall approach
to marketing or management have improved not
only its own bottom line, but raised the standard of
excellence for the industry.
• packagePRINTING’S 2011 Excellence Awards:
1st place for sustainability category for our
linerless labels for Just BARE®.
• Minnesota Keystone Company: GNP Company has
been recognized for donating 5% of our pre-tax
profits to charitable causes each year for more
than 20 years.
• United Way Awards: GNP Company received four
awards for its 2011 fundraising efforts.
• Joint Poultry Industry Safety & Health Council
2011 Award of Honor: Our Arcadia, WI feed mill
was recognized for its strong safety record.
• Twin Cities Business 200 Minnesotans You Should
Know: Chief Executive Officer Michael Helgeson
was recognized as one of the State’s top leaders.
• Minneapolis-St . Paul Business Journal: Named one
of the “Top 100 Private Companies.”
We were also recognized for our contributions to the
State of Wisconsin:
• Governor Scott Walker signed a Proclamation to
commemorate years of positive, local impact,
declaring April 19, 2011 “Gold’n Plump Poultry Day.”
• The Wisconsin State Legislature, on behalf of
Representative Chris Danou and Senator Kathleen
Vinehout, honored GNP Company with an official
citation for contributions to Wisconsin.
CONTINUOUS IMPROVEMENT
CI GOAL: To harness and apply the power of all three CI tools throughout our company
THE TOOLS
THE RESULTS
THE METRICS
PROBLEM-SOLVING
Structured method to resolve day-to-day break-downs in manufacturing or service processes for improved:
RELIABILITY, UP-TIME & SERVICE
SIX SIGMA
Reducing defects and variations for greater:
STABILITY, ACCURACY,PROCESS CONTROL& QUALITY
LEAN
Improving efficiency and cycle times for:
IMPROVED SPEED & EFFICIENCY
Customer Satisfaction, High Team Member Engagement, Process Control, Leading Quality & Safety Assurance, Smaller Environmental Footprint
GNP Company Farm To Fork Report 2011
27
“Continuous improvement” (CI) is more than a catch phrase at GNP Company™. It’s a fundamental value and set of tools that underlie all of our policies and processes. Our continuous improvement plan is aptly named “The Gold’n Path.”
For more than 10 years, we have been busy honing our Problem Solving, Six Sigma and Lean Management skills and tools to develop a single way for all team members to achieve our goals of excellence in the food processing industry. The Gold’n Path provides a road-map with the steps to integrate continuous improve-ment and lean management across our operations.
Top CI/Lean Improvements
1) Whole Leg Skinning: Improved the skin removal process in the whole leg deboning operation. Reduced meat loss and labor for an annual savings of $1,216,574.
2) Improve Tender Removal: Improved the tender removal process in the breast debone area. Created more saleable pounds of tenders for an annual savings of $584,389.
3) First Processing Wing Salvage: Captured wing segments that were previously lost in the trimming process. Created more saleable pounds for an annual savings of $264,000.
4) Salvage Pound Reduction: Improved salvage operations and reduced pounds lost for savings of $216,294 per year.
5) Reduction of Cardboard Combo Use: Implemented reusable plastic totes and decreased our usage of cardboard by $133,248 per year.
THE GOLD’N PATH
Giving back is deeply entrenched in GNP Company’s history and culture. We are committed to supporting causes that enrich food, families and farms through meaningful education, youth leadership development and community events.
Michael Helgeson Cheif Executive Officer
2012 FOCUSFORWARD
• Our continuing lean journey
• The growing natural channel
UNITEDWAYAWARDS
GNP Company was recognized by the United Way of
Central Minnesota for its 2011 campaign . Not only did
team members and company fundraising efforts net
more than $100,000 in donations last year, but we
were also recognized for the creativity we demon-
strated in our fundraising events and activities .
Our four awards included:
• BestInShow – For creativity in its overall “Give
a Peep – Live United” fundraising campaign .
• BestGivingCommunities – For best performance
among individuals who led by giving more than
$1,000 as part of the Leaders in Giving program .
Participation at this level increased by 40% and
total dollars donated from these individuals
increased by 20% in 2011 over 2010 .
• BestYear-RoundPartnership – For year-round
campaigns and effort .
• BestSpecialEvent(s) – For raising awareness
for United Way through 10 special events held
throughout the year .
GNP Company Farm To Fork Report 2011
28
A FEW LAST WORDS ON HEALTHY FOOD, FAMILIES & FARMS
FOOD
Even with recent productivity gains, roughly one in seven people lack access to food or are chronically malnourished. SOURCE: gmopundit.blogspot.com
As of 2010, 48.8 million Americans lived in food insecure households—including 32.6 million adults and 16.2 million children. SOURCE: FeedingAmerica.org
Food insecurity exists in every county in America, ranging from a low of 5% in Steele County, ND to a high of 38% in Wilcox County, AL. SOURCE: FeedingAmerica.org
FAMILIES
According to the Journal of American Medicine, 43% of American families eat together every day.
According to a CBS news poll, 33% of viewers say the TV is always on during their dinner, with 27% saying it’s on half the time, or sometimes.
In the last 50 years, the obesity rate in the country has more than doubled due to increasing portion size and calorie intake. SOURCE: cbsnews.com Copyright 2010 CBS. All rights reserved.
FARMS
To keep up with population growth, more food will have to be produced in the next 50 years than the past 10,000 years combined. SOURCE: americasfarmers.com
As the U.S. farm population has dwindled, the average age of farmers continues to rise. In fact, about 40% of the farmers in this country are 55 years old or older. SOURCE: epa.gov/agriculture
Today’s farmer grows twice as much food as his parents did—using less land, energy, water and fewer emissions. SOURCE: americasfarmers.com
LEARN MORE: Visit gnpcompany.com or talk to one of our experts. Get contact information for any Farm To Fork Report
contributor from our Human Resource Generalist, Darla Stellmach, at [email protected].
P .O . Box 1106
St . Cloud MN, 56302-1106
320-251-3570
gnpcompany.com