2009-02260 emc test - paj group emc test.pdf · 2013. 5. 21. · danfoss emc-lab 2009-02260 page 4...

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2009-02260 Danfoss EMC-lab. Technical report Subj: PAJ WIO Sensor 200. Marine EMC test GS-VTTE Author: K. Christiansen Sign: Replace: Date: 2009-09-24 Page 1 of 28 Sent to: Tim Flintholm Fink, PAJ Systemteknik EMC-lab Summary: External power supply failure, Power supply variations page 3 The EUT are complying with: ICAS E10 section 3 and 4, DC supply. Non battery supply conditions ESD, electro static discharge page 3 The EUT's are complying with: ICAS E10 section 13, 6 kV contact discharge, 8 kV air discharge. RF radiated immunity 0,08 - 2 GHz page 4 The EUT's are complying with: ICAS E10 section 14, 10 V/m 1000 Hz 80% AM. Conducted low frequncy immunity 50 Hz - 10 kHz page 8 The EUT's are complying with: ICAS E10 section 15. Conducted RF immunity 0,15 - 80 MHz page 8 The EUT's are complying with: ICAS E10 section 16, 10 Vrms 1000 Hz 80% AM. Burst transients immunity page 13 The EUT's are complying with: ICAS E10 section 17, 2 kV. Surge transients immunity page 13 The EUT's are complying with: ICAS E10 section 18, 1 kV. RF radiated emission 0,03 - 2 GHz page 14 The EUT's are complying with: ICAS E10 section 19, general power distribution zone. RF conducted emission 0,01 - 30 MHz page 17 The EUT's are complying with: ICAS E10 section 20, general power distribution zone Assignment: To test the EUT according to Delta Draft test programme A506157 and ICAS E10 2006. Specification according to datasheet PAJ 111197-902 Iout +/- 3% equal to +/- 480uA No change of alarm relay output's Subject: EUT: PAJ WIO sensor 200 marked #0003, sw 20090726-1

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  • 2009-02260 Danfoss EMC-lab. Technical report Subj: PAJ WIO Sensor 200. Marine EMC test

    GS-VTTE

    Author: K. Christiansen

    Sign:

    Replace:

    Date: 2009-09-24 Page 1 of 28

    Sent to: Tim Flintholm Fink, PAJ Systemteknik

    EMC-lab Summary: External power supply failure, Power supply variations page 3 The EUT are complying with: ICAS E10 section 3 and 4, DC supply. Non battery supply conditions ESD, electro static discharge page 3 The EUT's are complying with: ICAS E10 section 13, 6 kV contact discharge, 8 kV air discharge. RF radiated immunity 0,08 - 2 GHz page 4 The EUT's are complying with: ICAS E10 section 14, 10 V/m 1000 Hz 80% AM. Conducted low frequncy immunity 50 Hz - 10 kHz page 8 The EUT's are complying with: ICAS E10 section 15. Conducted RF immunity 0,15 - 80 MHz page 8 The EUT's are complying with: ICAS E10 section 16, 10 Vrms 1000 Hz 80% AM. Burst transients immunity page 13 The EUT's are complying with: ICAS E10 section 17, 2 kV. Surge transients immunity page 13 The EUT's are complying with: ICAS E10 section 18, 1 kV. RF radiated emission 0,03 - 2 GHz page 14 The EUT's are complying with: ICAS E10 section 19, general power distribution zone. RF conducted emission 0,01 - 30 MHz page 17 The EUT's are complying with: ICAS E10 section 20, general power distribution zone Assignment: To test the EUT according to Delta Draft test programme A506157 and ICAS E10 2006. Specification according to datasheet PAJ 111197-902 Iout +/- 3% equal to +/- 480uA No change of alarm relay output's Subject: EUT: PAJ WIO sensor 200 marked #0003, sw 20090726-1

  • Danfoss EMC-lab 2009-02260 Page 2

    Test setup: The test's where carried out at Danfoss EMC lab during the period 2009-09-9 - 2009-09-18. Radiated test where carried out at TDC Tpl test site in Aarhus 2009-09-10. Test setup according to ICAS E10. Sensor applied to: atmospheric air. Supply voltage: 24 Vdc Alarm relay output are connected to a resistor network + 24 VDC so that: Relay1 ON and Relay2 OFF = 12 V Relay1 ON and Realy2 ON = 8 V Relay1 OFF and Realy2 OFF = 24 V List of instruments at page 17 Picture of testsetup at page 18-28

  • Danfoss EMC-lab 2009-02260 Page 3

    Power supply variations Test is carried out as specified in E10 section 3 and 4, DC supply requirements. Voltage ripple frequency and wave shape is not specified in E10 section 4; 50Hz sine is used. Cycle time and wave shape of Voltage cyclic variation is not specified in E10 section 4; 0.5 Hz square wave is used. Duration of DC-supply test is not specified in E10 section 4; test duration of 1 minute is used in all tests. Test equpment: AC source HP6813A QK 73285 SW/PC QK 67748 Tested as non-battery supply. Tests Test levels Observed output deviations

    before /after variation E10-3 : Supply failure (3 * 30 sec dropouts within 5 min.)

    0 VDC ok

    E10-4: Voltage tol. Cont +10% 26,4 VDC ok E10-4: Voltage tol. Cont -10% 21,6 VDC ok E10-4: Voltage cyclic var. +5% 25,2 VDC

    0,5Hz square wave ok

    E10-4: Voltage cyclic var. -5% 22,8 VDC 0,5Hz square wave

    ok

    E10-4: 10% voltage ripple 10 % 24 VDC + 2,4 Vrms 50Hz ripple

    ok

    Result: Test passed. ESD, electro static discharge Test equipment: Keytek minizap 15 ICAS E10 section 13 Test setup according to IEC 61000-4-2 EUT are exposed to 10 discharge of each polarity, between each discharge the charge is removed from the EUT. Testvalue is 6 kV for contact mode and 8 kV for air mode. EUT are placed on 10 cm isolated support. Result: Test passed

  • Danfoss EMC-lab 2009-02260 Page 4

    RF immunity 0,08 - 2 GHz Test setup according to E10 section 14, test distance 3 m, anechoic chamber. Cable length approx. 5 m. Test level is 10 V/m, 1000 Hz 80 % AM Results: Test passed

    TelelaboratorietRF Radiated ImmunityDC current

    Date : 10 Sep 2009 Time: 11:09:50 Annex no. :Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL

    I out

    Measurement conditions: Recorded signal: DC current Test setup ... : Ant, 80 to 1000 MHz, 500W, EMCO Bilog Test level ... : 15 V/m Cal. file #1 . : HF17H Freq. step ... : 1 % Cal. file #2 . : HF17V Delay ........ : 1 s Cal. ID ...... : 78/16/3, 78/16/3 Modu. source . : Internal Modu. level .. : 80 % Modu. freq. .. : 1000 Hz Meas. offset . : 0

    X-axis: Frequency [MHz] Y-axis: Level [A]

    80 90 100 200 300 400 500 600 700 8009001k5.8m

    6m

    6.2m

    6.4m

    6.6m

    6.8m

    7m

    7.2m

    7.4m

    7.6m

    7.8m

    8m

    8.2m

    Rec. signal, Hor Rec. signal, Ver

  • Danfoss EMC-lab 2009-02260 Page 5

    TelelaboratorietRF Radiated ImmunityDC voltage

    Date : 10 Sep 2009 Time: 11:23:40 Annex no. :Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL

    Relay output12 V = Relay1 ON 8 V = Relay2 ON

    Measurement conditions: Recorded signal: DC voltage Test setup ... : Ant, 80 to 1000 MHz, 500W, EMCO Bilog Test level ... : 15 V/m Cal. file #1 . : HF17H Freq. step ... : 1 % Cal. file #2 . : HF17V Delay ........ : 1 s Cal. ID ...... : 78/16/3, 78/16/3 Modu. source . : Internal Modu. level .. : 80 % Modu. freq. .. : 1000 Hz Meas. offset . : 0

    X-axis: Frequency [MHz] Y-axis: Level [V]

    80 90 100 200 300 400 500 600 700 8009001k0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    Rec. signal, Hor Rec. signal, Ver

  • Danfoss EMC-lab 2009-02260 Page 6

    TelelaboratorietRF Radiated ImmunityDC voltage

    Date : 10 Sep 2009 Time: 12:18:47 Annex no. :Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL

    Relay output12 V = Relay1 ON 8 V = Relay2 ON

    Measurement conditions: Recorded signal: DC voltage Test setup ... : Horn antenna 1 to 2 GHz Test level ... : 10 V/m Cal. file #1 . : HF15H Freq. step ... : 1 % Cal. file #2 . : HF15V Delay ........ : 1 s Cal. ID ...... : 87/16/10, 87/16/10 Modu. source . : Internal Modu. level .. : 80 % Modu. freq. .. : 1000 Hz Meas. offset . : 0

    X-axis: Frequency [MHz] Y-axis: Level [V]

    1k 2k0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    Rec. signal, Hor Rec. signal, Ver

  • Danfoss EMC-lab 2009-02260 Page 7

    TelelaboratorietRF Radiated ImmunityDC current

    Date : 10 Sep 2009 Time: 12:23:10 Annex no. :Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL

    I output

    Measurement conditions: Recorded signal: DC current Test setup ... : Horn antenna 1 to 2 GHz Test level ... : 10 V/m Cal. file #1 . : HF15H Freq. step ... : 1 % Cal. file #2 . : HF15V Delay ........ : 1 s Cal. ID ...... : 87/16/10, 87/16/10 Modu. source . : Internal Modu. level .. : 80 % Modu. freq. .. : 1000 Hz Meas. offset . : 0

    X-axis: Frequency [MHz] Y-axis: Level [A]

    1k 2k5.8m

    6m

    6.2m

    6.4m

    6.6m

    6.8m

    7m

    7.2m

    7.4m

    7.6m

    7.8m

    8m

    8.2m

    Rec. signal, Hor Rec. signal, Ver

  • Danfoss EMC-lab 2009-02260 Page 8

    Conducted low frequency immunity 50Hz – 10kHz Setup as specified in E10 section 15 Frequency is swept from 50Hz to 10 kHz with a sweep duration time of 300 sec. LF signal from KEPCO power amp + function generator Agilent 33120A 3 Vrms Results: 0 Vrms Iout = 7,85 mA 3 Vrms 50 Hz - 10 kHz Iout = 7,85 mA No action of alarm relays Test passed. Conducted RF immunity 0,15 - 80 MHz ICAS E10 section 16, 15 Vrms 1000 Hz 80% AM. EUT's where placed on 10 cm isolated support and housing terminated to groundplane. Results: Max deviation of Iout = +96 uA No alarm relay actions Test passed

  • Danfoss EMC-lab 2009-02260 Page 9

  • Danfoss EMC-lab 2009-02260 Page 10

  • Danfoss EMC-lab 2009-02260 Page 11

  • Danfoss EMC-lab 2009-02260 Page 12

  • Danfoss EMC-lab 2009-02260 Page 13

  • Danfoss EMC-lab 2009-02260 Page 14

  • Danfoss EMC-lab 2009-02260 Page 15

    Burst transients immunity ICAS E10 section 17, testlevel 2 kV. Testsetup according to IEC 61000-4-4 Test equipment NSG 1025 Coupling method: clamp EUT's are placed on 10 cm isolated support The shielded power/ Iout is exposed to 2 kV The shielded alarm relay output is exposed to 2 kV Observation time at each polarity: 5 min. Result: Deviation of Iout < 100 uA No alarm relay actions Test passed Surge transients immunity ICAS E10 section 18, testlevel 1 kV for Asym mode and 0,5 kV for diff. mode. Testsetup according to IEC 61000-4-5 for shielded cable, no test method is stated i IACS E10 for shielded cables. Test equipment Hafely PC-6-288, FP20/3-3 Cables are extended to 20m and transients are exposed through 20m of the cable screen. Generator impedance 2 ohm EUT's are placed on 10 cm isolated support 5 transients of each polarity Peak impulse current and peak voltage are observed during test Impulse voltage setting 0,5 kV 0,39-0,44 kV Peak and 87 - 108 A peak Impulse voltage setting 1 kV 0,9 - 0,91 kV peak and 203 - 220 A peak Values varies with impulse polarity No change in values indicates breakdown of any components Result: Deviation of Iout < 100 uA No alarm relay actions Test passed

  • Danfoss EMC-lab 2009-02260 Page 16

    RF radiated emission 0,03 - 2 GHz ICAS E10 section 19, general power distribution zone. Test setup according to Cispr 16-1 and E10 , measuring distance 3m, anechoic chamber, Tpl testlab Aarhus. Cable length approx. 5 m. Measuring detector is Peak giving the highest possible value (shortest measuring time). Frequency range 0,15-30 MHz Measuring procedure as described in GL Guidelines Part 7 chapter 2 section 22 Magnetic field is measured and compared to limit values for E-field subtracted by 51,5 dB giving new limit values for general power distribution zone. Result: Test passed

    PEAK

    FREQUENCY [MHz]

    EMISSION LEVEL[ dBuA/m]

    .01 .1 1 10 30

    -20

    0

    20

    40

    60RADIATED EMISSION LOOP. 3m

    PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna parallel SHALL

    10 Sep 2009 10:04:08TELELABORATORIET

    Limit

  • Danfoss EMC-lab 2009-02260 Page 17

    PEAK

    FREQUENCY [MHz]

    EMISSION LEVEL[ dBuA/m]

    .01 .1 1 10 30

    -20

    0

    20

    40

    60RADIATED EMISSION LOOP. 3m

    PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna vinkelret SHALL

    10 Sep 2009 10:10:23TELELABORATORIET

    Limit

    PEAK

    FREQUENCY [MHz]

    EMISSION LEVEL[ dBuV/m]

    30 100 1000

    20

    40

    60

    80

    100RADIATED EMISSION BILOG 3m

    PAJ WIO Sensor 200 #0003 SW: 20090726-1

    SHALL

    10 Sep 2009 09:26:57TELELABORATORIET

    Limit

  • Danfoss EMC-lab 2009-02260 Page 18

    PEAK

    FREQUENCY [MHz]

    EMISSION LEVEL[ dBuV/m]

    1000 2000

    40

    60

    80

    100

    120RADIATED EMISSION EMCO horn 3m

    PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna horizontal SHALL

    10 Sep 2009 10:47:17TELELABORATORIET

    PEAK

    FREQUENCY [MHz]

    EMISSION LEVEL[ dBuV/m]

    1000 2000

    40

    60

    80

    100

    120RADIATED EMISSION EMCO horn 3m

    PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna vetical SHALL

    10 Sep 2009 10:40:20TELELABORATORIET

  • Danfoss EMC-lab 2009-02260 Page 19

    RF conducted emission 0,01 - 30 MHz ICAS E10 section 20, general power distribution zone Testsetup according to Cispr 16 Result Test passed

  • Danfoss EMC-lab 2009-02260 Page 20

  • Danfoss EMC-lab 2009-02260 Page 21

  • Danfoss EMC-lab 2009-02260 Page 22

  • Danfoss EMC-lab 2009-02260 Page 23

  • Danfoss EMC-lab 2009-02260 Page 24

    Instruments: At Tpl lab Generator: R&S type SMG-3B no. 883 554/033 or no. 883 554/034. Amplifiers: 20 - 220 MHz, 1 kW AR type 1000L, no. 10273 200 MHz - 1000 MHz, 500 W AR type 1000M5, no. L202152. Antennas: Biconical 20 - 220 MHz EMCO type 3109, no. 8907-2413 Log. periodic 200 - 1000 MHz AR type AT1000 no. 9948/134. Amplifiers : 80 MHz - 1000 MHz, 500 W AR type 1000M5 no. L202152. Antenna: Bilog 80 - 1000 MHz EMCO type EM-6917, no. JT300768. Software: M18400. Bilog antenna EMCO type 3141, no. 9703-1037. Antenna preamplifier: Trontech W1.G2H, no. J00101. Spectrumanalyzer: HP type 8566B, no. 2848A17123 or 2637A03977. Quasi-peak adaptor: HP type 85650A, no. 2043A00212 or 2043A00150. Hornantenna: EMCO Model 3115 JT-L201821 Antenna cable: 1 m SUCOFLEX 106 SN 3575/6 Spectrumanalyzer: HP type 8566B, no. 2848A17123 or 2637A03977. Quasi-peak adaptor: HP type 85650A, no. 2043A00212 or 2043A00150. HP-IB optical extender type HP37204 Software: M18404 All instruments at 12 months calibration period.

    At Danfoss EMC-lab Conducted EMI Reciever setup, QK no. 66759

    • HP spectrum analyzer 8568B. • HP Quasipeak Adapter 85650A. • HP Preselector 85685A.

    Surge setup, QK-no. 66768 : • Haefely Impulse tester PC6-288. • Haefely Coupling Filter FP 20/3-3.

    Keytek Minizap ESD simulator, QK no. 66766. Fluke signal generator 6060B, QK no. 66758 . Kalmus Amplifier 250LC, QK no. 69297 HP DMM 34401A , QK no. 52970 / 52722 Schaffner burst generator NSG1025, QK no. 66769 HP AC/DC power source 6813A, QK no. 73285 Kepco BOP36-12M, QK 66753 Agilent function generator 33120A, QK no. 85189 Fluke multimeter 87, QK no. 65665 Fluke multimeter 177, QK no 93112 All instruments at 12 months calibration period.

  • Danfoss EMC-lab 2009-02260 Page 25

    ESD electro static dischage test setup

  • Danfoss EMC-lab 2009-02260 Page 26

    Radiated immunity setup Radiated emission is similiar except another antenna

  • Danfoss EMC-lab 2009-02260 Page 27

    Conducted LF immunity test setup

  • Danfoss EMC-lab 2009-02260 Page 28

    RF conducted test setup

  • Danfoss EMC-lab 2009-02260 Page 29

    Burst transient test setup

  • Danfoss EMC-lab 2009-02260 Page 30

    Surge transient test setup

  • Danfoss EMC-lab 2009-02260 Page 31

    Conducted EMI test setup