2 overall result 3 geometry - hilti.com · profis anchor channel 1.4.1 ... hac tutorial design...
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www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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1HAC TutorialDesign Example #211/05/2016
Specifier's comments:
1 Input dataChannel type; bolt HAC-60 148/350 F; HBC-C 8.8F, M16 x 2.0 in.
Channel filled w/ HIT-HY 100 no
Effective embedment depth hef = 5.827 in.
Channel specification Length: 13.8 in., anchor spacing: 5.906 in., projection: 0.984 in., width: bch = 1.709 in., height: hch = 1.398 in.
Material Anchor & Channel: hot-dip galvanizedBolt: hot-dip galvanized
ICC Approval ESR-3520
Issued I Valid 8/1/2015 | 8/31/2016
Standard ICC-ES AC232 (June 2015), ACI 318-11
Base material cracked, fc' = 3500 psi, h = 8.000 in.
Reinforcement Exist. Reinf.: No edge reinf. present
tension: condition B, shear: condition BProduct portfolio available only in Hilti North America.
2 Overall ResultDesign ok! (Maximum utilization: 93%)
3 Geometry
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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2HAC TutorialDesign Example #211/05/2016
3.1 Fixtures / Bolt groups / Loads
Fixture 1
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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3HAC TutorialDesign Example #211/05/2016
4 Load case / Resulting bolt forcesLoad case: Design load
4.1 Load distribution4.1.1 Fixture 1: bolt: HBC-C 8.8F, M16 x 1.969 in.
Profile: -Standoff: No standoffPlate dimensions: 8.000 in. x 9.500 in. x 0.500 in.Anchorplate design calculated: no
Bolt N [lb] V [lb] Vx [lb] Vy [lb]1.1 3081 1000 0 -10001.2 3081 1000 0 -1000
1.1 1.2Tension
Compression
4.2 Derivation of forces acting on anchor channels
Naua,i = k · A'
i · Nua A'
i Ordinate at the position of the anchor i of the loadtriangle with load N and the base length 2li
k = 1
SA'i
n
1lin = 4.93 · I0.05
y · s0.5 » 10.847 [in.] ≥ sIy = 0.1392 [in.4]s = 5.906 [in.]Va
ua,i = k · A'i · Vua
Mu,flex = 4447 [in.lb]
a1 a2 a3
1
0.984 5.906 5.906 0.984bolt groupFixture
hef = 5.827
Anchor forces [lb]Anchor N V
a1 1666 -541a2 2822 -916a3 1674 -543
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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4HAC TutorialDesign Example #211/05/2016
5 Verifications5.1 Verifications for anchor channels under tension loading Load [lb], [in.lb] Resistance [lb], [in.lb] Utilization [%] Status Anchor 2822 8430 34 ok
Connection anchor-channel 2822 8430 34 ok
Local flexure of channel lip 3081 8430 37 ok
Channel bolt 3081 18353 17 ok
Flexure 4447 16452 28 ok
Pull-out 2822 7838 36 ok
Concrete breakout 1674 3078 55 ok
Concrete side-face blowout N/A N/A N/A N/A
Anchor reinf. - steel N/A N/A N/A N/A
Anchor reinf. - anchorage N/A N/A N/A N/A
5.1.1 Steel strength (acc. to ESR-3520 section 4.1.3.2.2)
5.1.1.1 Anchor strength (Anchor a2, Channel a)
f Nsa ≥ Naua
Nsa [lb] f f Nsa [lb] Naua [lb]
11240 0.750 8430 2822
5.1.1.2 Strength of connection between anchor and channel (Anchor a2, Channel a)
f Nsc ≥ Naua
Nsc [lb] f f Nsc [lb] Naua [lb]
11240 0.750 8430 2822
5.1.1.3 Strength for local flexure of channel lip (Fixture 1, bolt 1.1, Channel a)
f Nsl ≥ Nsua
ss = 5.000 [in.]ds = 0.630 [in.]sch,b = ss - ds = 4.370 [in.]bch = 1.709 [in.]Nsl = 11240 [lb]
Nsl [lb] f f Nsl [lb] Nsua [lb]
11240 0.750 8430 3081
5.1.1.4 Channel bolt strength (Fixture 1, bolt 1.1, Channel a)
f Nss ≥ Nsua
Nss [lb] f f Nss [lb] Nsua [lb]
28235 0.650 18353 3081
5.1.1.5 Flexure of channel (Channel a)
f Ms,flex ≥ Mu,flex
Ms,flex [in.lb] f f Ms,flex [in.lb] Mu,flex [in.lb] 19355 0.850 16452 4447
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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5HAC TutorialDesign Example #211/05/2016
5.1.2 Pull-out strength (Anchor a2, Channel a) (acc. to ESR-3520 section 4.1.3.2.4)
f Npn ≥ Naua
Npn = ycp · l · Np
Np = 8 · Abrg · f'c
Abrg [in.2] f'c [psi] Np [lb] yc,p l 0.400 3500 11197 1.000 1.000
Npn [lb] f f Npn [lb] Naua [lb]
11197 0.700 7838 2822
5.1.3 Concrete breakout strength (Anchor a3, Channel a) (acc. to ESR-3520 section 4.1.3.2.3)
f Ncb ≥ Naua
Ncb = Nb · ys,N · yed,N · yco1,N · yco2,N · yc,N · ycp,N
Nb = 24 · l · ach,N √f'c · h1.5ef
ach,N = (hef7.1)
0.15 ≤ 1.0
ys,N = 1
1 + S[(1 - siscr,N
)1.5
· Naua,i
Naua,1]n+1
i=2
≤ 1.0
scr,N = 2 · (2.8 - 1.3 · hef / 7.1) · hef ≥ 3 · hef
yed,N = ( ca1ccr,N
)0.5
≤ 1.0
ccr,N = 0.5 · scr,N ≥ 1.5 · hef
yco1,N = (ca2,1ccr,N
)0.5
≤ 1.0
yco2,N = (ca2,2ccr,N
)0.5
≤ 1.0
l ach,N f'c [psi] hef [in.] Nb [lb] 1.000 0.971 3500 5.827 19387
s [in.] scr,N [in.] ys,N ca1 [in.] ccr,N [in.] yed,N 5.906 20.174 0.441 4.500 10.087 0.668
ca2,1 [in.] ca2,2 [in.] yco1,N yco2,N 5.984 - 0.770 1.000
yc,N ycp,N 1.000 1.000
Ncb [lb] f f Ncb [lb] Naua [lb]
4398 0.700 3078 1674
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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6HAC TutorialDesign Example #211/05/2016
5.2 Verifications for anchor channels under shear loading Load [lb], [in.lb] Resistance [lb], [in.lb] Utilization [%] Status Channel bolt w/o lever arm 1000 10164 10 ok
Channel lip w/o lever arm - perpendicular shear
1000 12154 9 ok
Channel lip w/o lever arm - longitudinal shear
N/A N/A N/A N/A
Channel bolt with lever arm N/A N/A N/A N/A
Anchor - perpendicular shear 916 12187 8 ok
Anchor - longitudinal shear N/A N/A N/A N/A
Connection anchor/channel - perpendicular shear
916 12187 8 ok
Connection anchor/channel - longitudinal shear
N/A N/A N/A N/A
Concrete pryout, perpendicular shear 543 6157 9 ok
Concrete pryout, longitudinal shear N/A N/A N/A N/A
Concrete edge breakout - perpendicular
543 835 66 ok
Concrete edge breakout - longitudinal
N/A N/A N/A N/A
Anchor reinf. - steel, perpendicular shear
N/A N/A N/A N/A
Anchor reinf. - anchorage, perpendicular shear
N/A N/A N/A N/A
Anchor reinf. - steel, longitudinal shear
N/A N/A N/A N/A
Anchor reinf. - anchorage, longitudinal shear
N/A N/A N/A N/A
5.2.1 Steel strength (acc. to ESR-3520 section 4.1.3.3.2, 4.1.3.4.2)
5.2.1.1 Channel bolt strength - without lever arm, longitudinal shear included (Fixture 1, bolt 1.1, Channel a)
f Vss ≥ Vsua
Vsua = √Vs
ua,x 2 + Vsua,y 2
Vss [lb] f f Vss [lb] Vsua,x [lb] Vs
ua,y [lb] Vsua [lb]
16940 0.600 10164 0 1000 1000
5.2.1.2 Strength for local flexure of channel lip - perpendicular shear load w/o lever arm (Fixture 1, bolt 1.1, Channel a)
f Vsl,y ≥ Vsua,y
Vsl,y [lb] f f Vsl,y [lb] Vsua,y [lb]
16205 0.750 12154 1000
5.2.1.3 Anchor strength - perpendicular shear (Anchor a2, Channel a)
f Vsa,y ≥ Vaua,y
Vsa,y [lb] f f Vsa,y [lb] Vaua,y [lb]
16250 0.750 12187 916
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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7HAC TutorialDesign Example #211/05/2016
5.2.1.4 Strength of connection between anchor and channel - perpendicular shear (Anchor a2, Channel a)
f Vsc,y ≥ Vaua,y
Vsc,y [lb] f f Vsc,y [lb] Vaua,y [lb]
16250 0.750 12187 916
5.2.2 Concrete pryout strength - perpendicular shear (Anchor a3, Channel a) (acc. to ESR-3520 section 4.1.3.3.4)
f Vacp,y ≥ Va
ua,yVcp,y = kcp · NcbNcb = Nb · ys,N · yed,N · yco1,N · yco2,N · yc,N · ycp,N
Nb = 24 · l · ach,N √f'c · h1.5ef
ach,N = (hef7.1)
0.15 ≤ 1.0
ys,N = 1
1 + S[(1 - siscr,N
)1.5
· Vaua,i
Vaua,1]n+1
i=2
≤ 1.0
scr,N = 2 · (2.8 - 1.3 · hef / 7.1) · hef ≥ 3 · hef
yed,N = ( ca1ccr,N
)0.5
≤ 1.0
ccr,N = 0.5 · scr,N ≥ 1.5 · hef
yco1,N = (ca2,1ccr,N
)0.5
≤ 1.0
yco2,N = (ca2,2ccr,N
)0.5
≤ 1.0
l ach,N f'c [psi] hef [in.] Nb [lb] 1.000 0.971 3500 5.827 19387
s [in.] scr,N [in.] ys,N ca1 [in.] ccr,N [in.] yed,N 5.906 20.174 0.441 4.500 10.087 0.668
ca2,1 [in.] ca2,2 [in.] yco1,N yco2,N 5.984 - 0.770 1.000
yc,N kcp 1.000 2.0
Ncb [lb] Vcp,y [lb] f f Vcp,y [lb] Vaua,y [lb]
4398 8795 0.700 6157 543
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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8HAC TutorialDesign Example #211/05/2016
5.2.3 Concrete edge breakout strength - perpendicular shear, direction, y- (Anchor a3, Channel a) (acc. to ESR-3520 section 4.1.3.3.3)
f Vcb,y ≥ Vaua,y
Vcb = Vb · ys,V · yco1,V · yco2,V · yc,V · yh,V · yparallel,V
Vb = l · ach,V · √f'c · c4/3a1
ys,V = 1
1 + S[(1 - siscr,V
)1.5
· Vaua,i
Vaua,1]n+1
i=2
≤ 1.0
scr,V = 4 · ca1 + 2 · bch
yco1,V = (ca2,1ccr,V
)0.5
≤ 1.0
yco2,V = (ca2,2ccr,V
)0.5
≤ 1.0
ccr,V = 0.5 · scr,V = 2 · ca1 + bch
yh,V = ( hhcr,V
)b1
≤ 1.0
hcr,V = 2 · ca1 + 2 · hch
ach,V f'c [psi] ca1 [in.] Vb [lb] 10.300 3500 4.500 4527
s [in.] scr,V [in.] ys,V ca2,1 [in.] ca2,2 [in.] ccr,V [in.] 5.906 21.417 0.428 5.984 - 10.709
yco1,V yco2,V l 0.748 1.000 1.000
yc,V h [in.] hcr,V [in.] b1 yh,V yparallel,V 1.000 8.000 11.795 0.500 0.824 1.000
Vcb,y [lb] f f Vcb,y [lb] Vaua,y [lb]
1192 0.700 835 543
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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9HAC TutorialDesign Example #211/05/2016
5.3 Combined tension and shear loads (acc. to ESR-3520, section 4.1.3.6)
Proof of interaction performed independently for steel strength of channel bolt, steel strength of the channel and concrete strength
5.3.1 Channel bolt (Fixture 1, bolt 1.1)
bN+V,s = ( Nsua
f Nss )
2
+ (√Vsua,y 2 + Vs
ua,x 2
f Vss )
2
≤ 1.000
bN,s = ( Nsua
f Nss )
2
= 0.02818
bV,s = (√Vsua,y 2 + Vs
ua,x 2
f Vss )
2
= 0.00968
bN+V,s = (0.02818) + (0.00968) = 0.03786 ≤ 1.000 (Utilization : 4%)
5.3.2 Anchor and connection between anchor and channel (Anchor a2)
bN+V,ac = max( Naua
f Nsa, Na
ua
f Nsc)a
+ max( Vaua,y
f Vsa,y, Va
ua,y
f Vsc,y)a
≤ (1.0 - max( Vaua,x
f Vsa,x, Va
ua,x
f Vsc,x))a
bN,ac = max( Naua
f Nsa, Na
ua
f Nsc)
1.0
= 0.33471
bV,ac,y = max( Vaua,y
f Vsa,y, Va
ua,y
f Vsc,y)
1.0
= 0.07514
bV,ac,x = max( Vaua,x
f Vsa,x, Va
ua,x
f Vsc,x)
1.0
= 0.00000
bN+V,ac = 0.33471 + 0.07514 ≤ 1.0 - 0.00000(Utilization : 41%)
bN,ac, governing failure mode: AnchorbV,ac,y, governing failure mode: Anchor - perpendicular shearbV,ac,x, governing failure mode: N/A
5.3.3 Point of load application - channel lip (Fixture 1, bolt 1.1)
bN+V,la,c = ( Nsua
f Nsl)a
+ ( Vsua,y
f Vsl,y)a
≤ (1.0 - ( Vsua,x
f Vsl,x))a
bN,la,c = ( Nsua
f Nsl)
1.0
= 0.36549
bV,la,c,y = ( Vsua,y
f Vsl,y)
1.0
= 0.08228
bV,la,c,x = ( Vsua,x
f Vsl,x)
1.0
= 0.00000
bN+V,la,c = 0.36549 + 0.08228 ≤ 1.0 - 0.00000(Utilization : 45%)
bN,la,c, governing failure mode: Local flexure of channel lipbV,la,c,y, governing failure mode: Channel lip w/o lever arm - perpendicular shearbV,la,c,x, governing failure mode: N/A
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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10HAC TutorialDesign Example #211/05/2016
5.3.4 Point of load application - flexural moment and channel lip (Fixture 1, bolt 1.2)
bN+V,la,m-c = ( Mu,flex
f Ms,flex)a
+ ( Vsua,y
f Vsl,y)a
≤ (1.0 - ( Vsua,x
f Vsl,x))a
bN,la,m-c = ( Mu,flex
f Ms,flex)1.0
= 0.27029
bV,la,m-c,y = ( Vsua,y
f Vsl,y)
1.0
= 0.08228
bV,la,m-c,x = ( Vsua,x
f Vsl,x)
1.0
= 0.00000
bN+V,la,m-c = 0.27029 + 0.08228 ≤ 1.0 - 0.00000(Utilization : 36%)
bN,la,m-c, governing failure mode: FlexurebV,la,m-c,y, governing failure mode: Channel lip w/o lever arm - perpendicular shearbV,la,m-c,x, governing failure mode: N/A
5.3.5 Concrete strength (anchor) (Anchor a3)
bN+V,c = ( Naua
f Nnc)a
+ ( Vaua,y
f Vnc,y)a
+ ( Vaua,x
f Vnc,x)a
≤ 1.000
bN,c = ( Naua
f Nnc)
1.5
= 0.40108
bV,c,y = ( Vaua,y
f Vnc,y)
1.5
= 0.52538
bV,c,x = ( Vaua,x
f Vnc,x)
1.5
= 0.00000
bN+V,c = 0.40108 + 0.52538 + 0.00000 = 0.92645 ≤ 1.0(Utilization : 93%)
bN,c, governing failure mode: Concrete breakoutbV,c,y, governing failure mode: Concrete edge breakout - perpendicularbV,c,x, governing failure mode: N/A
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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11HAC TutorialDesign Example #211/05/2016
Remarks and warnings• The anchor plate overlaps the basematerial edges. A local concrete spalling due to compression close to the edges has to
be checked separately!
• The calculations performed by PROFIS are in accordance with ICC-ES AC 232-6-2015, and utilize the methodologies, data, and limitations contained in ICC-ESR-3520 (2015).
• It is the responsibility of the Engineer of Record (EOR), to verify the PROFIS output, and the associated shear resistance and transfer of loads into the base material, meet local building code requirements and are otherwise suitable for the specific project/application.
• “Supplementary reinforcement” (existing reinforcement, anchor reinforcement) as a PROFIS input should only be selected if the EOR has verified the design of the concrete substructure complies with the associated reinforcement requirements contained in ACI 318-11. Condition A applies when supplementary reinforcement is selected. The Φ factor is increased for non-steel Design Strengths except Pullout Strength and Pry-out strength. Condition B applies when supplementary reinforcement is not selected, and for Pullout Strength and Pry-out Strength. Refer to your local codes.
• The PROFIS calculation is based on the simplified assumption of a rigid anchor plate/bracket. The anchor plate must be separately (outside the PROFIS software) designed accordingly by the EOR.
• PROFIS calculations assume proper installation of the anchor channel system and surrounding structure – deviations will affect the Design Strength of anchor channel systems. Refer to the INSTRUCTIONS FOR USE given in the Evaluation Service Report for installation of the anchor channel, bolt and, if required HIT-HY100 adhesive.
• The EOR must check the PROFIS output for plausibility.
• Any as-built conditions which vary from the PROFIS inputs (e.g., use of alternative product, variations in supplementary reinforcement or base material, changes in the loading conditions…), renders the PROFIS design invalid, and requires recalculation.
• In case of rebar channels at least 20% (cross-section of the rebars) transverse reinforcement is needed
• The direction of casting is assumed to be y+
Design ok! (Maximum utilization: 93%)
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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12HAC TutorialDesign Example #211/05/2016
6 Installation data6.1 Fixture 1
Plate type: - Bolt type: HBC-C 8.8F, M16 x 2.0 in.Plate dimensions: 8.000 in. x 9.500 in. x 0.500 in. Bolt length: 2.0 in.Profile: - Bolt diameter: 0.630 in.Anchorplate design calculated: no Diameter hole: 0.709 in.
Installation torque: 531 in.lb
1.1 1.2
1.500 5.000 1.500
7.00
02.
500
x
y
4.000 4.000
4.75
04.
750
www.us.hilti.com PROFIS Anchor Channel 1.4.1
Input data and results must be checked for agreement with the existing conditions and for plausibility!PROFIS Anchor Channel © 2010 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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13HAC TutorialDesign Example #211/05/2016
7 Remarks; Your Cooperation Duties• Any and all information and data contained in the Software concern solely the use of Hilti products and are based on the
principles, formulas and security regulations in accordance with Hilti's technical directions and operating, mounting and assembly instructions, etc., that must be strictly complied with by the user. All figures contained therein are average figures, and therefore use-specific tests are to be conducted prior to using the relevant Hilti product. The results of the calculations carried out by means of the Software are based essentially on the data you put in. Therefore, you bear the sole responsibility for the absence of errors, the completeness and the relevance of the data to be put in by you. Moreover, you bear sole responsibility for having the results of the calculation checked and cleared by an expert, particularly with regard to compliance with applicable norms and permits, prior to using them for your specific facility. The Software serves only as an aid to interpret norms and permits without any guarantee as to the absence of errors, the correctness and the relevance of the results or suitability for a specific application.
• You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must arrange for the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on a regular basis. If you do not use the AutoUpdate function of the Software, you must ensure that you are using the current and thus up-to-date version of the Software in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable for consequences, such as the recovery of lost or damaged data or programs, arising from a culpable breach of duty by you.