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    22TOPICTOPIC

    Engine design andEngine design andoperating parametersoperating parameters

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    Satisfactory performance over its operating range

    Low fuel consumption

    Low noise and emissions Low initial cost

    High reliability and durability

    What do we need from engine?What do we need from engine?

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    Maximum rated power The highest power an engine is

    allowed to develop for short periods of operation

    Normal or nominal rated power.The highest power an

    engine is allowed to develop in continuous operation

    Rated speed The cran!shaft rotational speed at which

    rated power is developed

    Engine performance definitionsEngine performance definitions

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    Geometrical propertiesGeometrical properties

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    Geometrical propertiesGeometrical properties

    d cc

    c

    V Vr

    V

    +=

    Compression ratio

    " # $% for SI

    $% # %& for CI

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    Geometrical propertiesGeometrical properties

    d cc

    c

    V Vr

    V

    +=

    bsR B L=

    Compression ratio

    'atio of cylinder bore to piston stro!e

    " # $% for SI

    $% # %& for CI

    (" # $% Small

    () Large* slow speed

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    Geometrical propertiesGeometrical properties

    d cc

    c

    V Vr

    V

    +=

    bsR B L=

    R l a=

    2L a=

    Compression ratio

    'atio of cylinder bore to piston stro!e

    'atio of connecting rod length to cran! radius

    " # $% for SI

    $% # %& for CI

    (" # $% Small

    () Large* slow speed

    + # & Small

    ) # , Large* slow speed

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    Cylinder volume at any crank positionCylinder volume at any crank position

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    Cylinder volume at any crank positionCylinder volume at any crank position

    cV V=

    cV V V= +

    c dV V V= +

    ( )2

    4

    BV l a s

    = +

    ( )1 22 2 2cos sins a l a = +

    ( )( )2 211 1 1 cos sin2

    c

    c

    Vr R R

    V

    = + +

    Piston at T-C

    Piston at .-C

    /t any cran! angle

    where sis the distance between the cran! a0is

    and the piston pin a0is and is given by

    Cylinder volume at any cran! position

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    Comustion chamer surface areaComustion chamer surface area

    ( )ch pA A A B l a s= + + +

    ( )2 21 cos sin2

    ch p

    BLA A A R R

    = + + +

    chA

    2

    4p

    BA

    =

    Cylinder head surface area

    Piston crown surface area

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    !iston speed!iston speed

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    !iston speed!iston speed

    pds ds d Sdt d dt

    = =

    2d

    N

    dt

    = =

    2pds

    S Nd

    =

    2 2

    cossin 1

    sin

    pS LN

    R

    = +

    Instantaneous piston speed

    /fter differentiation

    ( )1 2

    2 2 2cos sins a l a = +

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    !iston speed vs crank angle!iston speed vs crank angle

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    Mean piston speedMean piston speed

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    .etter than using rotational speed 1'P23

    4as flow velocities in the inta!e manifold and cylinder all scale with

    mean piston speed

    5low resistance and stresses limit ma0imum values to within therange " to $) m6s

    Lower end is typical for large industrial engines

    High end is typical of automotive engines

    Mean piston speedMean piston speed

    2pS LN=

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    "rake tor#ue and power"rake tor#ue and power

    Tor7ue is a wor! Power is a rate at which wor! is done

    .ra!e power is a usable power delivered by engine to consumer

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    "rake tor#ue and power"rake tor#ue and power

    Tor7ue is a wor! Power is a rate at which wor! is done

    .ra!e power is a usable power delivered by engine to consumer

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    "rake tor#ue and power"rake tor#ue and power

    Tor7ue is a wor! Power is a rate at which wor! is done

    .ra!e power is a usable power delivered by engine to consumer

    FbT=

    2P T NT = =

    ( ) ( ) ( )

    3.kW 2 rev/s N m 10P N T =

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    $ndicated work per cycle$ndicated work per cycle

    ,c iW pdV =

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    $ndicated work per cycle$ndicated work per cycle

    ,c iW pdV =

    Gross indicated work per cycle is the wor! delivered to the piston

    over the compression and e0pansion stro!es only,c igW

    area + areac igW A C=,

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    $ndicated work per cycle$ndicated work per cycle

    ,c iW pdV =

    Gross indicated work per cycle is the wor! delivered to the piston

    over the compression and e0pansion stro!es only

    Net indicated work per cycle is the wor! delivered to the pistonover the entire four8stro!e cycle

    ,c igW

    ,c inW

    area + areac igW A C=,

    area area,c inW A B=

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    $ndicated work per cycle$ndicated work per cycle

    ,c iW pdV =

    Gross indicated work per cycle is the wor! delivered to the piston

    over the compression and e0pansion stro!es only

    Net indicated work per cycle is the wor! delivered to the pistonover the entire four8stro!e cycle

    !umping work is the wor! transfer between piston and cylinder

    gases during inlet and e0haust stro!es

    ,c igW

    ,c inW

    area + areac igW A C=,

    pW

    area area,c inW A B=

    area areapW B C= +

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    !umping work!umping work

    Pumping wor! transfer will be

    8 from piston to gases if the pressure during the inta!e stro!e is less

    than the pressure during the e0haust stro!e 1naturally aspirated

    engines3

    8 from gases to piston if the e0haust stro!e pressure is lower than

    inta!e pressure 1turbocharged engines3

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    $ndicated power$ndicated power

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    $ndicated power$ndicated power

    The power per cylinder is related to the indicated wor! per cycle by

    ,c i

    i

    R

    W NP

    n=

    where nRis the number of cran! revolutions for each power stro!e per

    cylinder

    5or four8stro!e cycles* nR =%* for two8stro!e cycles* nR=$

    Indicated power differs from bra!e power by the power absorbed inovercoming engine friction* driving engine accessories* and 1in the case of

    gross indicated power3 the pumping power

    9e will use mostly gross indicated wor! and power

    Terms brakeand indicatedare used to describe other parameters

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    Mechanical efficiencyMechanical efficiency

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    Mechanical efficiencyMechanical efficiency

    .ra!e power is the gross indicated power diminished by the friction power

    b ig f P P P=

    5riction power is defined as power re7uired to overcome the flow friction*

    friction of the bearings* pistons* and other mechanical components of theengine* and to drive the engine accessories

    5riction power may be determine by driving unfired engine with a

    dynamometer

    1 fb

    m

    ig ig

    PP

    P P = = ,( to :); under load

    ( at idling

    2echanical

    efficiency

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    Road-load poweris the power re7uired to drive a vehicle on a level road

    at a steady speed

    Coefficient of rolling resistance

    Drag coefficient

    Road%load powerRoad%load power

    212

    r R v a D v v vP C M g C A S S = +

    0 012 0 015RC<

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    Mean effective pressureMean effective pressure

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    Mean effective pressureMean effective pressure

    Mean effective pressure# the ratio of wor! per cycle and

    swept volume can be increased without increase in mean

    piston speed and* conse7uently* without increase of frictional

    losses* both flow and rubbing

    # Increased volumetric efficiency due to lower flow velocity and

    increased valve area

    # -ecreased heat transfer to cooling system

    Cons

    # Increased mass 1length and width increases* height is thesame3

    # Higher probability of !noc! combustion for SI Fngines

    # -esign consideration 1balancing counterweights can meet

    piston at .-C3

    2igher ",3 ratio4 pros and cons2igher ",3 ratio4 pros and cons

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