2 nd annual k-12 teachers clean energy workshop july 30, 2015 scott mcdonald biofuels development...

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2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director [email protected] Illinois Carbon Capture & Storage

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Page 1: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

2nd Annual K-12 Teachers Clean Energy WorkshopJuly 30, 2015

Scott McDonaldBiofuels Development Director

[email protected]

Illinois Carbon Capture & Storage

Page 2: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

• The Industrial Carbon Capture and Storage (ICCS) project is administered by the U.S. Department of Energy's Office of Fossil Energy and managed by the National Energy Technology Laboratory (award number DE-FE-0001547) and by a cost share agreement with the Archer Daniels Midland Company, University of Illinois through the Illinois State Geological Survey, Schlumberger Carbon Services, and Richland Community College. This ICCS project received DOE funding from the American Recovery and Reinvestment Act of 2009 ($141.4 million).

• The Midwest Geological Sequestration Consortium is funded by the U.S. Department of Energy through the National Energy Technology Laboratory via the Regional Carbon Sequestration Partnership Program (contract number DE-FC26-05NT42588) and by a cost share agreement with the Illinois Department of Commerce and Economic Opportunity, Office of Coal Development through the Illinois Clean Coal Institute. 

• The Midwest Geological Sequestration Consortium (MGSC) is a collaboration led by the geological surveys of Illinois, Indiana, and Kentucky

Acknowledgements

Page 3: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

ADM Company Profile

Sourcing facilitiesOilseed processingCorn processingCocoa & wheat processingWilmarSourcing distributionProcessing distribution

Core PurposeConnecting the harvest to the home and transforming crops into products that serve vital needs for food and energy.

Key Facts•Facilities Over 700 with sales in 140 Countries•FY 2013 Net Sales: $90 billion•Employees: 31,000Processing•74,000 MTD of corn•164,000 MTD of oilseeds•28,000 MTD of wheat•1,800 MTD of cocoaLogistics•27,400 Rail cars•2,500 Barges•600 Trucks – 1,300 Trailers•52 Oceangoing vessels

Page 4: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

ADM Company Profile

Sourcing facilitiesOilseed processingCorn processingCocoa & wheat processingWilmarSourcing distributionProcessing distribution

Core PurposeConnecting the harvest to the home and transforming crops into products that serve vital needs for food and energy.

Key Facts•Facilities: Over 700 with sales in 140 Countries•FY 2013 Net Sales: $90 billion•Employees: 31,000Processing•74,000 MTD of corn•164,000 MTD of oilseeds•28,000 MTD of wheat•1,800 MTD of cocoaLogistics•27,400 Rail cars•2,500 Barges•600 Trucks – 1,300 Trailers•52 Oceangoing vessels

Corn = 13 acre/minOilseeds = 90 acre/minWheat = 38 acre/min

One of the largest logistic fleets in the world

Page 5: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Illinois Basin Decatur Project- Large scale geologic test to inject 1.0 million

mt of CO2 over a three year period (1,000 MT/day).

Illinois Industrial CCS Project

- Target & demonstrate advanced CCS technologies at industrial scale facilities.

- Inject and store 1.0 million mt CO2 per year (3,000 tons/day).

- Study the interaction of two separate plumes.

ADM - Decatur CCS Projects

Page 6: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Decatur Site Overview

CCS#2GM#2

VW#2

CCS#1

GM#1

VW#1

NSEC

Compression& Dehydration

CO2 CollectionBlower Area

ADM Facility

Richland CC

Page 7: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Wet CO2 from

Corn-to-Ethanol Fermentation

CO2 Inlet Separator

Centrifugal Blower

(3000 HP)

CO2

CO2 P=35

Dehydrated CO2 to

4th Stage

CO2 Contactor 3rd Stage

Discharge CO2 P=590

CO2 Sequestration ~7,000 ft. depth in Mt. Simon Sandstone

New Albany Shale (D=2000, T=120): Tertiary Seal

Primary Source of Drinking Water (D=140)

Pre-Cambrian Granite (D=7200)

Eau Claire Shale (D=5000, T=500): Primary SealMt. Simon Sandstone (D=5500, T=1600): Saline Reservoir

Maquoketa Shale (D=2600, T=200): Secondary Seal

Centrifugal Booster Pump

(400 HP)

Reciprocating Compressors (3250 HP)

4 Stages with Intercoolers

4th Stage Discharge CO2 P=1425

Tri-ethylene Glycol Dehydration Unit

Return Dry Glycol

Water Glycol Regenerator

Supercritical CO2 8-in, 1-mile Pipeline

2500-3000 MTPD M<0.005

Water

RegeneratorReboiler

24-in line1500-ft

Injection WellP set by permit (estimate < 2300)

St. Peter Sandstone Lower Most USDW (D=4000)

Project Process Flow Diagram

Page 8: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

CO2 Collection Facility

1750 hp Centrifugal Compressor

Page 9: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Low Pressure CO2 Delivery

24” CO2 Transfer Line (1,800 ft)

Page 10: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

3,250 hp Reciprocating Compressors

Main Compression Building

Page 11: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

6 Cylinder with 4 Stages of Compression

Main Compression Building

Page 12: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Interstage CO2 Coolers

Main Compression Building

Page 13: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Absorber

CO2 Dehydration Unit

Glycol Regenerator

CO2

TEG

Water

TEG + Water

Page 14: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

45 Stage CO2 Booster Pump

Main Compression Building

Page 15: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

HP CO2 Transmission Line

8” HP CO2 Transmission Line (1 Mile)

Page 16: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Injection Well head

IBDP Injection Well

Page 17: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2012

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 18: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2013

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 19: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2014

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 20: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2015

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 21: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2016

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 22: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2017

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 23: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2018

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 24: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2019

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 25: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Geophysical ModelingCO2 Plume Position - 2020

S-SW N-NE

Eau Claire

Lower Mt Simon

Upper Mt Simon

Cross Section Orientation

Page 26: 2 nd Annual K-12 Teachers Clean Energy Workshop July 30, 2015 Scott McDonald Biofuels Development Director scott.mcdonald@adm.com Illinois Carbon Capture

ARCHER DANIELS MIDLAND COMPANYARCHER DANIELS MIDLAND COMPANY

Thank You!Industrial Carbon Capture and Storage Project:• U.S. Department of Energy Award No. DE-FE-0001547• Administered by the DOE’s Office of Fossil Energy• Managed by the National Energy Technology Laboratory• DOE cost share from American Recovery and Reinvestment Act of 2009

Cost Share Agreements:• Archer Daniels Midland Company• University of Illinois through the Illinois State Geological Survey• Schlumberger Carbon Services• Richland Community College

Project Team Members Contacts:• Dr. Sai Gollakota (NETL-DOE) [email protected]• Dr. Robert Finley, (ISGS) [email protected]• John Medler, (Schlumberger Carbon Services) [email protected]• Dr. Douglas Brauer (RCC) [email protected]

(Disclaimer: Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.)