1t per hour sesame seed cleaning plant

Address: Guangan Street 15th , Shi Jia Zhuang, China Tel/Fax: 0086-311-67663887

Website: www.synmec.com

SYNMEC offers customized designed seed processing lines for the high productivity requests in various grain processing. On site installation and frontline training sessions are available. Our engineering team are very high experienced and SYNMEC seed processing lines are now performing on almost four continents.

Quotation List for Main Machine

No. Name QuantityUnit price (USD)

Total price (USD)

Remarks Power KW

1

1T/H Sesame Processing Plant Turnkey Solution

Brief Introduction ……… 5X Fine Seed Cleaner……….The Design of the Bean Processing Plant ……… 5XQS Destoner……… Quotation List for Main Machines ……… 5XZ Gravity Separator………Quotation List for Spare Parts ……… TCXT Magnetic Separator ………Main Machine Introduction ……… DCS Bag Packing Scale System ……… Bucket Elevator ……… Installation Facilities and Staff Requirement………5XZC Seed Cleaner & Grader ………

The Design of Sesame Processing Plant

Content



1Underground Inlet

Hopper5 288 1440

2 Bucket Elevator 5 1890 945010T/hour, double tunnels, motor

reducer5.5

35XZC Vibratory

Separator1 3700 3700 0.74

4 5X-5 Seed Cleaner 1 16500 16500 6.7

5 5XQS-5 Destoner 2 3600 7200 7*2=14

6Platform for first

Destoner1 991 991

7 Magnetic Separator 1 1668 1668

85XZ-6 Gravity

Separator1 8500 8500 8.95

9 Silo 1 1300 1300 Volume: 3m³

10DCS-50B Automatic Bag Packing Scale

System1 6200 6200

includes bagging scale, belt conveyor, sewing machine and air

compressor2.82

11 Power Cabinet 1 3569 3569Power Distribution Box with All

Power Wires.

No. Name QuantityUnit price (USD)

Total price (USD)

Remarks Power KW

12 4.5A Centrifugal Fan 5 1070 5350 7.5*5=37.5

13Cyclone Dust

Collector6 850 5100

2



14 Closed Wind 6 600 3600 0.75*6=4.5

15 Air Tunnels 1 2750 2750

16Dust Cover for 5XQS-

5 Destoner2 670 1340

17Dust Cover for 5XZ-6

Gravity Separator1 1000 1000

Total Price: 79658 USD Total Power80.71 KW

Name ModelUnit Price (USD)

RecommendQuantity

TotalPrice (USD) Remarks

Bucket 2814 3.5 50 pcs 175 For all the bucket elevators

3

Quotation List for Spare Parts



Vee BeltA-1600A-1448

5.5 20 pcs 110For 5XZC Vibratory Separator and 5XQS-

5 Destoner

Rubber Spring 17 4 pcs 68

For support vibration frame of 5XZC Vibratory Separator

One set 5XZC series Vibratory Separator have 4 pcs.

Bearing UCF205 8.5 10 pcs 85Each elevator have 4 pcs,

Each air-closer have 2 pcs.And some in the machines,

Resin plate 9.2 10 92 For 5X-5 Seed Cleaner

Paddle board 17.4 4 58.8 For 5X-5 Seed CleanerBearing UCT317 100.8 1 100.8 For 5X-5 Seed Cleaner

Eccentric locking collar

22 2 44 For 5X-5 Seed Cleaner

ShaftUELFU

21027.5 1 27.5 For 5X-5 Seed Cleaner

Main shaft 55 1 55 For 5X-5 Seed CleanerAir blower belt SPZ180 18.4 1 18.4 For 5X-5 Seed Cleaner

Resin plate 6.4 2 12.8 For 5XZ-6 Gravity Separator

Bearing UKP210 15.6 2 31.2 For 5XZ-6 Gravity Separator

Adapter sleeve H2310 5.5 4 22 For 5XZ-6 Gravity Separator

Bearing UKF213 29.3 2 58.6 For 5XZ-6 Gravity Separator

Adapter sleeve H2313 7.4 2 14.8 For 5XZ-6 Gravity SeparatorBelt B1600 2.8 2 5.6 For 5XZ-6 Gravity Separator

Electric Relay 8.5 1 8.5 For DCS-50B Bagging Scale SystemPower Switch 32 1 32 For DCS-50B Bagging Scale System

Joint 2.5 4 10 For DCS-50B Bagging Scale System

A.C Contactor 10 1 10 For DCS-50B Bagging Scale System

Total EXW Price: 1040USD

Main Machine Introduction

Name Picture

4



1. Bucket Elevator

2. 5XZC Vibratory Separator

3.5X-5 Fine Seed Cleaner

5



4.5XQS-5 Destoner

5.TCXT350 Magnetic Separator

6.5XZ-6 Gravity Separator

7. DCS -50B Bagging Scale System

6



1. Elevator DTY Bucket Elevator

2. 5XZC-5DH Vibratory Separator7

APPLIACTION

DTY series bucket elevator is designed for continuous vertical lifting operation of powdery, granular and small lump. It extensively applies for the lifting of bulk stocks in feeding stuff plant, flour mill, and grain depot of different scale.

High-efficiency Low breakage Mobility and Flexibility

Figure.1 Figure.2 Figure.3

Figure.1. The new design. Figure.2. The old design. They are mainly different in the inner buckets. The new design by using a new pattern bucket(figure.3) highly decrease the damage of materials. When discharging the materials, the old bucket will throw materials off directly, while the new pattern bucket will drop the materials onto the groove of the bucket ahead. With the elevator running in a stable speed, the materials can flow out along switch that groove. Thus the damage of material will be highly decreased.

Dust cyclone separator Movable model suitable for plant, field and

remote area working Work independently mounted elevator Favorable price for promising market demand High efficiency and capacity

INTRODUCTIONVibratory Separator is used for cleaning and grading seeds, grains, cereals, and other granule products. It can be equipped to suit a variety of special jobs and purposes. Dust and light impurity are removed by aspirator fan. Material falls on sieve layers and was separated by sieves according to width and thickness difference. All the oversize and undersize impurities were discharged from outlets.

FEATURESVibratory Separator becomes basic and most favourite cleaning machine in seed and grain industry of global market, with high efficiency, excellent performance, wide application. It’s suitable for processing all kind of seeds ,cereals , grains species and crops, such as wheat, paddy, rice ,barely, maize, millet, cumin , sunflower seed, soybean ,coffee bean, cocoa bean ,oil seeds, etc.Customized sieve layer amount and various machine combinations allow the seed cleaner & grader to be used for a wide range of applications and increase grading efficiency.

The photo is for reference only. In the processing plant, air cleaning is moved outside, while elevator is separated.



Model 5XZCDimension (L*W*H) 4970×1900×3100 mm

Dimension of sieves 2000×1000 mmCapacity 5000 kg/hWeight 1600 kgPower 0.74KW (fixed type in processing line)

8

INTRODUCTIONThe 5X series seed cleaner is a universal machine well suited for pre- and fine cleaning many different species of grain

and seeds.

The standard design of the machine is provided with both pre- and after suction units. Quick screen changing from pre-

cleaning into fine cleaning by the operator serves to optimize the cleaning tasks. The 5X series seed cleaner is a very

competitive machine, both as regards price and capacity as well as function and operation.

The technology of the machine is thoroughly tested, which can be documented by many references all over the world.

Easy and quick operation and screen changing

The screen boxes are made of wear resistant plywood,

which is approved for food

Screen cleaning with special rubber balls

Built-in light.

Durable surface of the machine owing to high-quality

powder lacquering

INTRODUCTION

5XQS Destoner is used to remove heavy foreign impurity like stone, metallic and glass pieces etc on the principle of weight difference.

With the combination of fluidization and deck oscillation, heavy particles migrate to upper levels of the deck discharge from outlets and the light particles move to the lower level of the deck.


Website: www.synmec.com 3.5X Seed Cleaner

Model 5X-5Dimension(L×W×H) 3200×1920×3600 mm

Overall weight 3250 kgRated capacity 5 t/h

Overall air volume 8200 m3External air blower 4-72N0-6A, 7.5 kW

Vibration sieve motor(gear motor) 2.2 kWBack lifting system motor 3.0 kW

Feeding motor 1.5 kWTotal Power 6.7 kW

Air Blower Type centrifuge air blowerTop air blower Rotary speed 4-79NO6A,1400 r/min

Back lifting air blower Rotary speed 100 ～1000 r/minScreen Type piercing screen

Screen Dimension (L×W) 800×1250 mmFrequency 300(80 ～400) times/minAmplitude 30 mm

Layers and number 4 layers,7 pieces

4.5XQS-5 Destoner

9

app:ds:amplitude

Excellent performance and high capacity Wide application for all kinds of seeds, beans, raw

materials Elevator available Durable quality with favorable price Easy operation and maintenance

INTRODUCTION5XZ-6 gravity separator is used to separate products with

difference in specific weight.

The Gravity Separator is high standard American design ,and

have 7 indented mute air blower (often used in air

conditioner) , and the grain seeds can also come out from its

end outlet also from its side.



Model 5XQS-5Capacity 5000 kg

Power 7 KWDimension (L*W*H) 2500×1400×1600 mm

Weight 700 kg

5.5XZ-6 Gravity Separator

10

INTRODUCTIONTXCT Magnetic separator is used for removing metals and other magnetic impurity in grain flow.

APPLICATION5XZ-6 gravity separator is suitable for efficient

grading all cereals, grains ,pulses ,beans and seeds

of all crops such as coffee bean,

wheat,paddy,barely,maize,millets,sunflower

seed,soybean,oil seeds ,rice etc.

It can efficiently remove partially eaten, immature,

insect damaged sick seed from the seed.To achieve

high grading quality of seed ,gravity separator

become the basic machinery for every seed

company.

High performance and durable quality

Easy installation, operation and maintainance

Inclination and oscillation adjustable

Six indenpendent air blower, the air distribution

uniformity, reasonable and continuous

Available deck for many different material

Electromagnetic vibrating feeder

Dust cover available to protect environment

Deck is designed for optimum distribution of air

Professional after sales service with technical support

Dimension (L*W*H) 4300×1960×2500 mmPlatform Area 5.36m2　

Capacity (count by wheat) 　10000 kg/h Lateral angle of inclination 3°～6°

Longitudinal angle of inclination 0～6°Amplitude 7mm　

Power 15 kw　



6.TCXT250 Magnetic Separator

11

Model TXCT250

Capacity(T/H) 18

Throughput(m3/h) 25

Diameter(mm) 250

Height(mm) 500

Weight(kg) 28

Material

Good Seed

Mixed seed (go back

Bad seed and impu

Material

Good Seed

Mixed seed (go back

Bad seed and impu



7. DCS Automatic Bag Packing Scale System

12



Model DCS-50B

Metering Range 10-50 KGBagging Speed Over 240 bag/H

Accuracy ±0.2%

Working Temperature -10 ~ +40℃ ℃

13

Installation facilities and staff requirement

ADVANTAGES

High calculating precision, rapid packaging speed, stable function, easy operation.

Adopt advanced techniques on control instrument, sensor, and pneumatic components.

Advanced functions: automatic correction, error alarm, automatic error detection.

All components which have direct contact with bagging materials are made from stainless steel.

INTRODUCTIONThe DCS-B bagging scale system has an ideal weighing system by adopting advanced microelectronic technologies , it provides perfect control and management of the weighing and packing process.

It's suitable of packing the granule materiel, such as the seed, agricultural product and chemical etc.

One Semi-automatic bagging scale system includes: One Automatic Packing Scale, One Elevator One Air Compressor One Conveyer Belt One Bag-sewing machine

(or bag heat-sealing machine)



Customer should supply necessary facilities and staff as below for processing line installationAny problem please contact with supplier.

No. Name Number Remarks

1 AC arc welding machine 2 sets At least model BX_1-2002 Electric cut-off machine 1 set Power 2.2kw above, with cutting blades3 Pistol drill 2 sets Can fix 16mm drill

4 Angle grinder 2 setsPolish welded work piece, with cutting blades and abrasive

disc5 Electric hammer 1set 20mm drill for breaking cement

6Oxygen and acetylene type metal cutting equipm

ent1set

7 Forklift 1 set Lifting capacity over 2T8 Socket 2 sets With 30 meters wire

9 380V 50Hz 3Phase power

main manufactory power can load all the machines

10 Construction workers 1 persons11 Assembling workers 2-4 persons at least two workers are the processing line operators12 Electrician 1 persons13 Testing material at least 1 Ton raw material for final processing line testing.

Supplier will send one senior engineer and one English translator to buyer’s local plant, train local workers, assemble and install the processing line. It will take seven days to complete installation with local workers, one day for adjustment and one day for training the operators, so there are nine days in total for finish on-site assembly, adjusting and training.

Buyer should pay salary 80 USD per day for senior engineer and 50 USD per day for English translator, and other cost such as air tickets, getting visa charges, local transportation charges, food and accommodation fee.

14

Installation cost

1t per hour sesame seed cleaning plant

Documents