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SINAMICS S120Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

SINAMICS Family and SINAMICS S120

Educational-goals:

You get an insight into the newdrive-family SINAMICS

You are informed about theSINAMICS S120


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SINAMICS Family: SINAMICS S120

24V

Modular structure motor modules in different sizes

and versions for connection tomotors of different powers

line modules for theregulated/unregulated infeed tothe DC link

control units as the centralintelligent module for drive controland communication

DRIVE-CliQ as the powerful driveinterface between the drivemodules

The flexible and universal drive system for machine

and system manufacturing for dynamic and high-dynamic-response applications for positioning and motion control applications for single and multi-axis applications power range from 1.6 107 kW (Booksize) / up to 1200 KW (Chassis)

Wide range of functions V/f control, vector and servo control Communication via PROFIBUS DP and CAN Safety functions Protective functions


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Motor Spectrum

Synchronou

smotors

0,4 5,37 kW

0,85 36 Nm

Up to 6.000 U/min

Natural convection

1FK7 1FT6

0,19 82,5 kW

0,4 500 Nm

Up to 6.000 U/min

Natural convection,

Forced-ventilated

Water-cooling

3,7 160 kW (S1)

23,6 750 Nm

to 12.000 U/min

Forced-ventilated

1PH7

Asynchrono

usmotors

1LA

0,09 1200 kW

0,3 13800 Nm

Up to 6.000 U/min

Self-ventilated

1LG

15 - 200 kW

148 - 641 Nm

Up to 6.000 U/min

Self-ventilated

1FW

1FN

Torquemotors

Linearmotors

Synchronous andinduction motors

1FK.., 1FT.., 1FS.., 1PH..,1FW.., 1FN..

for dynamic applications

Induction, synchronousand reluctance motors

1LA.., 1LG.., 1FU8, 1PQ..

for standard applications

Torque and Linearmotors

1FW.., 1FN

for innovativemachine concepts


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Positioning SINAMICS S120

SINAMICS S120

The new drive system

for demanding drive applications

in machine building and plant construction

1.6 107 kW

in booksize design

75 1200 kW

in chassis design

AC/AC Units

for single-axisapplications

DC/AC Units

(with infeed)for multi-axisapplications

0.55 90 kW

in blocksize design

75 800 kW

in chassis design


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Modular system for complex drive

tasks SINAMICS S120 solves complex

drive tasks for a wide range of

industrial applications and is,

therefore, designed as a modular

system.

Users can choose from many

different harmonized

components and functions to

create a solution that best meets

their requirements.

SIZER, a high-performance

configuration tool, makes it

easier to choose and determine

the optimum drive configuration.

SINAMICS S120 is enhanced by a

wide range of motors. Whether

synchronous or asynchronous,all motor types are supported by

SINAMICS S120.

SINAMICS S120 overview components


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The electronic type plate for SINAMICS S120

DRIVE-CLiQ

Serial real time link forlinking all SINAMICSdrive components

Increases flexibility andcombination possibilities

Gathering diagnostic dataand parameter values

Fault tolerant transferprotocol

Automatic noderecognition

Simple handling using

Standardized plugs

Pre-assembled cables

Integral 24 V powerconductors


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SINAMICS S120 overview components, booksize

OptionalDC-link components

Control Units :

Line Modules :

One or more Motor Modules

CU320 D435

Smart Line Modules 400V, to 10 kW Active Line Modules 400 V, to 120 kW

Single Motor Modules up to 200 A Double Motor Modules up to 18 A

Braking Module Capacitor Module

Electronic options

Sensor Modules: SMC10 (Resolver)SMC20 (Encoder)SMC30 (TTL/HTL)

Option Boards: TB30, CBC10 (CAN) Terminal Modules: TM15, TM17, TM31

Chassis for Line Modules

Chassis for Motor Modules


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Control Units: CU320

Fortification-tabFortification-tab

RS232/PPI-interfaceRS232/PPI-interface

4 Status-LEDs4 Status-LEDs

Integrated

Side-mountings

Integrated

Side-mountings

Option Slot for additional

functionality (TB30, CBC10)

Option Slot for additional

functionality (TB30, CBC10)

4 DRIVE-CLiQ Ports, for

communication between drive

componentsActive Line / Motor Modules,

Terminal / Sensor Modules)

4 DRIVE-CLiQ Ports, for

communication between drive

componentsActive Line / Motor Modules,

Terminal / Sensor Modules)

8 digital inputs

8 DI/DO bidirectional, 6 of

which are fast: 5 s)

8 digital inputs

8 DI/DO bidirectional, 6 of

which are fast: 5 s)

DC 24 V power supplyDC 24 V power supply

PROFIBUS-Address switch

BOP in preperation

PROFIBUS-Address switch

BOP in preperation

PROFIBUS-DP

interface

PROFIBUS-DP

interface

The intelligence of the drives is located centrally in the Control Units

covercover

3 measuring sockets, forobserving parameters3 measuring sockets, forobserving parameters

CompactFlash Cardwith SW and

parameters

CompactFlash Cardwith SW and

parameters

Arrow


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Control Unit CU320


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Control Unit CU320: Mounting


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Motion Control with SINAMICS S120 and SIMATIC S7

DRIVE-CLiQ

Power

DC 24 V

Line filter set

3AC380 ... 480 V

SITOP

ET 200S/M

SIMATIC S7

SINAMICS S120

with

CU 320

PROFIBUS DP/MPI

HMI PG/PCET 200

CPU 317T-2 DP

PROFIBUS DP(DRIVE)

Controller


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Motion Control with SINAMICS and SIMOTION C or P

SINAMICS S120 with SIMOTION D435SINAMICS S120 with SIMOTION C oder P

Ethernet

oder


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Combination SIMOTION and SINAMICS S120

3

4 5

1. SIMOTION D435

max. 32

SIMOTION axes

SINAMICS S120

with CU320

max.6 drives

2. SIMOTION D435

max. 32

SIMOTION axes

SINAMICS

integrated

max.6 drives

CX32

for per max.6 drives

SINAMICS

integratedmax.6 drives

SIMOTION D445

max. 64SIMOTION axes

4 53

DRIVE-CLiQ


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Option Modules for Control Units

CU320D435

...

TB30

CBC10

Terminal Board TB30

n Digital In-/Output: 4 DI, 4 DO

n Analogue In-/Output : 2 AI, 2 AO,

Communication Board CBC10

n CAN-Bus interface with CAN-ProtocolCANopen-Drive profile


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Terminal Board: TB30


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Communication Board CAN: CBC10


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Terminal Modules for SINAMICS and SIMOTION D

For connecting drive-related periphery to aControl Unit via DRIVE-CLiQ

n 8 digital inputs, 4 bidirectionaldigital inputs/outputs

n 2 analog inputs, 2 analog outputs

n 2 relay outputs with CO contact

n 1 temperature sensor input (KTY/PTC)

For installation in cabinets

n IP20 degree of protection

n For mounting on a mounting rail

Additional digital input and output, Measuringinputs and output cam with smoothing 125s or1s for TM17. Only with SIMOTION.

Terminal Module TM31(max. 8) Terminal Module TM15 and

TM17 High Feature


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Terminal Module TM31


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Sensor Module Cabinetsensor and sensor module: Incremental encoder

- sin/cos1 Vpp- TTL/HTL

Absolute encoder- Endat

Resolver- multi-pole

- Two-pole

Motors with DRIVE-CLiQ interfa ce

(EWN-Spectrum)


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Sensor Module Cabinet SMC 10/20


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Sensor Module Cabinet SMC 30


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Additional Modules: Sensor Module SMI20, SMC20, SME20Fast and simple start-up with SMI Automatic detection of motor and

encoder Saving of technical and logistic data Saving of the equivalent network and

encoder data in the motor

Integration of direct positionmeasurement systems

Application of measuring systems withDRIVE CLiQ- interface

Application of SMC-modules for signalconversion to DRIVE CLiQ

Application of SME-modules for signalconversion to DRIVE CLiQ

Integration and commissioning of thirdparty encoders and motors

Application via SMC-Modules Application via SME-Modules Drive commissioning via dialog screen

Line

24 VDC

Line choke

Motors

SITOP

DRIVE-CLiQ

SMI20

SMI20

SMC20

SMI20

Direct positioning encoder

SME20

Line filter

3

2

1 1

1

MOTION-CONNECT 500 und 800


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SINAMICS S120Siemens Ltda. 2009. All rights reserved.

Date: 21.07.2009

Power components: Line connection

Line filters are filters in the converter input

that are designed to protect the network fromharmonic loads and/or interference voltagescreated in the converter.

Line filters are filters in the converter input

that are designed to protect the network fromharmonic loads and/or interference voltagescreated in the converter.

A Line Reactor is used for reducing the line-

side harmonic currents and harmoniceffects.With the Active Infeed, a special line reactor isused that also functions as an energy storagefacility for the voltage Step-Up Converter.

A Line Reactor is used for reducing the line-

side harmonic currents and harmoniceffects.With the Active Infeed, a special line reactor isused that also functions as an energy storagefacility for the voltage Step-Up Converter.


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Capacitor modulen Is used to increase the DC-link capacity in order to bridge short-term power

failures.

Power components: DC-link Components

Control supply modulen Provides the 24 VDC power supply via the supply system

or the DC-link available.

n This enables, for example, targeted emergency retraction movements

to be performed.

Braking module and braking resistors

n Module works autonomouslyn During operation DC-link energy is converted into heat loss

in the external braking resistor.

n Two braking resistors are available:

Booksize: 0.3 kW continuous braking power (25 kW peak power)

1.5 kW continuous braking power (100 kW peak power)

Chassis: 25 kW continuous braking power (125 kW peak power)

50 kW continuous braking power (250 kW peak power)

Booksize

Chassis


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Braking Module


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Smart line modulesn Independent uncontrolled feed/feedback unit (diode bridge

for the infeed; line-commutated feedback via IGBTs)

Active line modulesn Self-commutating feed/feedback unit

(with IGBTs in both directions)n Reduced harmonic effects on the supply with highest drive dynamics

n Better utilization of the motors via the stepped-up, controlled DC-link voltage

Basic Infeed with Basic Line Modulesn Unregulated line infeed unit (diode bridge or thyristor bridge, without feedback) for rectifying the line voltage of the

--> DC Link.

Power components: Line Modules

326 mm 505 / 905 mm

Basic Line ModuleSmart Line Module

Active Line Module

Basic 380..480 V: 200.. 710 KW660..690 V: 250..1100 KW

Active 380..480 V: 235.. 900 KW660..690 V: 560..1400 KW


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Positioning of various infeeds

Basic Infeed: 1Q-operation

Active Infeed: 4Q-operationSmart Infeed: 4Q-operation

Performance

Spectrum of infeeds:

Booksize- Basic Line Module

- Smart Line Module- Active Line Module (DC/AC)

Chassis- Basic Line Module- Smart Line Module- Active Line Module (DC/AC)

IGBTIGBTThyristorsPower electronics

No

---

High

No

Are effective

Non-regulated

Basic Infeed

Yes

No

Non-critical

Yes

Are compensated

Regulated sinusoidalcurrent drawn from

the line supply

Active Infeed

Yesfeedback into theline supply

Are effectiveLine fluctuations

NoInvertercommutation faults

HighHarmonics

NoReactive powercompensation

Non-regulatedOperating mode

Smart InfeedFeatures

Loadoperation


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Smart Line Module SLM


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Active Line Module ALM


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Power data of Line ModuleFor example ALM 16kW:


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Two-tier configuration, booksize

two-tierconfiguration

2DC

3AC

Motor Modules

Motor

ModulesLine

ModuleMotor Modules

2DC

Direct acess

Line

module

Motor

module

Motor

module

24 V

terminal adapter24 V

jumper

24 V

busbar DC-link

busbar

DC-link bridge

The max. current carryingcapacity of the integrated 24VDC busbars is 20 A.

In the event of higher currentrequirements, a number of 24V DC power supplies must beprovided in one drive group.


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Control supply module


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Power components: Motor Modules, booksize

Booksize-Formatn Compact design owing to high power density, in

particular with the Double Motor Modules

n Integrated DC-link and 24 VDC busbars

n Diagnostics LEDs

n Short-circuit- and ground-fault-proofn Integrated safety functions Safe motor brake

control and Safe standstill

n Integrated motor brake connection (up to and

incl.132 A) and braking by armature short-

circuiting


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Motor Module


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Power data of Motor Module

Load cycle withprevious load

Load cycle withoutprevious load

S6 - load cycle withprevious load

S6 - load cycle withprevious load

For example Motor Module 2 x 3A:


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Power components: Motor Modules, chassisControl Unit, booksize

One or more Motor Modules forcontrol drives

DRIVE-CLiQ as system

connection between the drive

components

Line Module for supply

Optional DC-link componants

Chassis formatn

Compact design owing to high power densityn Integrated 24 VDC power supply

n Braking module can be directly integrated in the device

n Short-circuit- and ground-fault-proof

n Integrated safety function Safe standstill

n cULus-approved

n Also available for DC-link voltages 675 to 810 VDC and 890 to 930 VDC

380..480 V: 210..1400 A / 110.. 800 KW660..690 V: 85..1270 A / 75..1200 KW

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