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REMACLEAN– Belt cleaning systems for conveyor belt equipment –

REMA TIP TOP

REMA TIP TOP – The source for conveyor belt installation

TIP TOP Industrie has been recognised for its highest level of quality for over 30 years: the REMA TIP TOP brand stands for ground-

breaking products against wear and corrosion as well as for superior materials for repairing conveyor belts. TIP TOP Industrie also

applies this standard of quality to the protection of conveyer belt equipment and keeping it clean.

The ongoing cleaning of conveyor belts is a decisive factor in achieving trouble-free operation. The life cycle of conveyor belt equip-

ment is considerably lengthened by the optimal REMA TIP TOP conveyor belt cleaning systems. This means staffing costs for clea-

ning work can be saved and unnecessary down times avoided. Productivity is significantly enhanced as a result of increased system

availability.

The specialist staff who operate in the international service network are available to our customers with a view to achieving optimum

planning and realisation. They ensure that you are provided with the protection and maintenance measures best suited to your equipment.

TIP TOP Industrie is your competent global partner for anything with regards to conveyor belt maintenance and servicing!

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Subsidiaries

Representations

One Name - One Source - One System

REMACLEAN Belt cleaning systems

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REMACLEAN Belt cleaning systems for your conveyor belt equipment

Users of conveyor belt equipment are aware that goods being conveyed can become bonded to the belts to a greater or lesser

extent making the conveyor belt equipment dirty. However, the effects of insufficient belt cleaning on increased costs can often be

underestimated. The connection between belt, drum and idler wear and the high cost of manual cleaning is hardly ever recognised.

The cost-effectiveness of conveyor equipment is known to stand and fall with investment and operating costs. Investment costs are

a one-off payment. However, the operating costs, i.e. servicing and cleaning costs, are ongoing.

REMACLEAN systems have been developed especially for specific applications and offer outstanding cleaning performance. The

technological values and physical properties of our reputed high abrasion-resistant rubber and polyurethane, combined with those of

our hard metal and ceramic materials, are of the highest quality. All materials have been tested for conveyor belt equipment cleaning

over several years under the severest conditions and have proven themselves to be of an excellent standard worldwide.

Our many years of experience in the field of bulk goods and conveyor technology have showed us that belt cleaning is a constant and

controversial issue. Taking account of this fact we have continued to strive to further develop and expand our range of REMACLEAN

systems.

REMACLEAN Product range - overview

We offer you the right system for virtually every field of application and tailored to your individual equipment. This brochure gives an

overview of our REMACLEAN product range. More detailed information can be found in the relevant brochures for the individual

product types.

1. Scraper rubber 1.1 REMACLEAN 60 (scraper rubber)

REMACLEAN 70 (scraper rubber)

1.2 REMACLEAN CAB (Combination scraper rubber)

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2. Conveyor belt cleaning systems

2.1 REMACLEAN KWA (T-bar scraper)

2.2 REMACLEAN PUR (Polyurethane scraper)

2.3 REMACLEAN C (Ceramic scraper)

2.4 REMACLEAN M (Hard metal scraper)

2.5 REMACLEAN DUO (Segment scraper)

2.6 REMACLEAN tension units

2.7 REMACLEAN HM-U1 (Hard metal return side scraper)

2.8 REMACLEAN HM-U2 (Hard metal return side scraper)

2.9 REMACLEAN HM-F2 (Hard metal front scraper)

page page

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3. Rotating belt cleaning systems

3.1 REMACLEAN GRB (belt cleaning brush)

3.2 REMACLEAN GRS (belt cleaning worm)

4. Areas and examples of applications

5. Our range of services

6. Our product range

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1. REMACLEAN Scraper rubber

Product Hardness[+/- 5 Shore A]

Abrasion[mm3]

Dimensions available [Roll length 10 m]

Due to its excellent abrasion-resistance and high elasticity our

special REMACLEAN 60 and REMACLEAN 70 rubber materials

are perfectly suited and achieve significantly improved service

life with respect to conventional rubber materials. The scraper

rubber is mounted on the equipment’s existing scraper devices

and when new may protrude from the bracket by up to its width.

The most diverse technological properties of these scraper rubber

qualities offer perfect solutions for any eventuality. Our specialist

staff are happy to offer you friendly advice on location or at your

plant.

1.1 REMACLEAN 60 und REMACLEAN 70 (Scraper rubber)

REMACLEAN 60 60 90 Thickness: 5/7/8/10/15/20/30 mmWidth: 100/120/150/200/250/2000 mm

REMACLEAN 70 62 50 Thickness: 5/7/10/15/20/30 mmWidth: 100/120/150/200/250/2000 mm

REMACLEAN 70 S 68 125 Thickness: 10/15/20/30 mmfire resistant, EN 20340 Width: 100/120/150/200/250/2000 mm antistatic EN 20284

REMACLEAN 70 V 62 130 Thickness: 8/10/15/20/30 mmself-extinguishing, antistatic EN 20284 Width: 100/120/150/200/250/2000 mmLOBA NW no. 18.43.21-91-4

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This scraper rubber consists of three layers with different Shore -

hardnesses: two hard outer layers surround a soft core. This

combination allows intensive and yet protective conveyor belt

cleaning. At the same pressure against the conveyor belt the

cleaning effect of the combination scraper is approximately

20% better with respect to normal qualities. Service life is often

several times longer than that of conventional scraper rubber

materials.

The combination scraper rubber is mounted on the equipment’s

existing scraping devices and when new can protrude from the

bracket by up to one and a half times its thickness.

Product

REMACLEAN CAB green 70 / 54 / 70 90 / 110 / 90black/green/black

REMACLEAN CAB grey 82 / 50 / 82 140 / 130 / 140black/grey/black

REMACLEAN CAB-V 75 / 62 / 75 120 / 130 / 120black/ black / black self-extinguishing, antistatic EN 20284LOBA NW no. 18.43.21-67-4

Hardness[+/- 5 Shore A]

Abrasion[mm3]

Dimensions available[Roll length 10 m 5 m

from 40 mm thickness]

Thickness: 15/20/25/30/40/50 mmWidth: 100/120/150/200/250/2000 mm

1. REMACLEAN Scraper rubber

1.2 REMACLEAN CAB (Combination scraper rubber)

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2. REMACLEAN Conveyor belt cleaning systems

2.1 REMACLEAN KWA (T-bar scraper)

Areas of application:

• Width of conveyor belt: 500 - 1600 mm

• Belts with disconnecting or non-disconnecting connections (cold or hot)

• Belt with speed of up to 2.5 m/s

• No operation in reverse

Installation positions:

50 - 150 mm

100 - 150 mm

> 300 mm

90º

scraping system

scraping system

90º

1.

2.

Product Hardness [+/- 5 Shore A]

Abrasion [mm3]

Dimensions available

REMACLEAN KWA 60 50 500 - 1600 mmhighly abrasion-resistant

REMACLEAN KWA S 68 125 500 - 1400 mmfire-resistant EN 20340,antistatic EN 20284

REMACLEAN KWA OIL 63 110 500 - 1400 mmoil and grease resistant

REMACLEAN KWA WHITE, LEB 60 160 500 - 1400 mmAcceptable for contact with foodstuffs(German Federal Institute for Consumer Health Protection and Veterinary Medicine, Cat. 4, memo 167, paragraph XXI)

REMACLEAN KWA V 62 130 500 - 1400 mmself-extinguishing, antistatic EN 20284LOBA NW no. 18.43.21-91.24

Product properties and benefits:

• Three scraping strips which can be used one after the other

• High-performance and belt-friendly cleaning system

• Fast and simple exchange

• Long service life due to highly abrasion-resistant

rubber quality

• Cost-effective due to excellent price-performance ratio

• Fast assembly using REMA TIP TOP tension units

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2.2 REMACLEAN PUR (Polyurethane scraper)


• Two scraping strips, which can be, used one

after the other

• Long service life due to highly abrasion-resistant

REMATHAN polyurethane

• Oil and grease resistance

• Stable, warp-resistant construction

• Rapid assembly with REMA TIP TOP tension unit


• Conveyor belt width: 500 - 1600 mm

• Belts with disconnecting or non-disconnecting connections (cold or hot)

• Belts with speeds up to 2.5 m/s



Installation positions

50 - 150 mm

100 - 150 mm

> 300 mm

90º

scraping system

scraping system

90º

1.

2.

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2.3 REMACLEAN C (Ceramic scraper)


• Highly wear-resistant due to abrasion-resistant AL2O3

ceramics, durably vulcanised into an elastic rubber

substructure

• Protective of belt due to rounded outer ceramic modules

• Reduces vibration due to elastic mounting

• Stable due to warp-resistant steel construction

• Simple assembly using REMA TIP TOP PRECISION

tension unit

• Can be replaced quickly and easily without the use of

special tools



• Conveyor belts with hot and cold continuous connections

• Conveyor belts with speeds of up to 4 m/s



100 - 150 mm

100 - 150 mm

> 300 mm

90º

scraping system

scraping system90º

1.

2.


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2.4 REMACLEAN M (Hard metal scraper)


• Excellent cleaning results for a large number of bulk

goods, even for media containing quartz

• Highly wear-resistant due to special hard metal insert

• Protective of belt due to rounded outer hard metals

• Reduces vibration due to elastic mounting


• Simple to mount using REMA TIP TOP PRECISION

tension unit

• Can be replaced quickly and easily without any

special tools



• Conveyor belts with hot and cold connections

• Conveyor belts with speeds up to 4 m/s



100 - 150 mm

> 300 mm

90º

scraping system

90º

1.

2.

100 - 150 mm

scraping system

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2.5 REMACLEAN DUO (Segment scraper)


• Excellent cleaning result due to preliminary and fine

cleaning with a large number of materials

• Optimum adaptation of the individual hard metal

segments by means of elastic mounting


• Simple assembly with REMA TIP TOP PRECISION

tension unit

• Fast and simple to replace without use of special tools



• For conveyor belts with cold or hot continuous connections

• Conveyor belts with speeds up to 4 m/s



50 - 150 mm

50 - 150 mm

> 300 mm

90º

scraping system

scraping system90º

1.

2.


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2.6 REMACLEAN Tension units (For conveyor belt cleaning systems 2.1 - 2.5)

Product properties and benefits for the REMACLEAN tension units:

• Extremely long service life

• Vibration-absorbing and flexible on the conveyor belt due to integrated rubber

spring elements

• Allow the fast and simple exchange of scrapers

• Consistent-cleaning performance due to constant pressure against the conveyor belt

• Simple to assemble; does not require special knowledge/tools

• Can also be fitted to all belt conveyors at a later stage with minimum effort

• Low height

• Maintenance-free, so minimum time required for inspection and servicing


• Universally applicable

„STANDARD“

„PRECISION“

Recommendation for combination of conveyor belt cleaning system and tension unit

Additional product properties and benefits of „PRECISION“:

• Protection against damage to the conveyor belt in the case of worn scraper

• Adjustable, optimum setting of angle of scraper to the conveyor belt

• Scale for setting the pressure against the conveyor belt

Conveyor belt cleaning system

REMACLEAN KWA

REMACLEAN PUR

REMACLEAN C

REMACLEAN M

REMACLEAN DUO

Tension unit

STANDARD OR PRECISION

STANDARD OR PRECISION

PRECISION

PRECISION

PRECISION

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2.7 REMACLEAN HM-U1(Hard metal return side scraper)

• Long service life through the use of specially selected hard metals

• Easy to install, consistent and optimum pressure against the

conveyor belt

• Simply to assemble and adjust without special knowledge

• Highly functional modular construction system with system

support tubes, support tube extensions and spindle assemblies

with rubber spring element

• Option of transferring the spindle assemblies outside the

conveyor belt construction

• Protection of the belt covers due to blunt outer hard metal blades

• Can be equipped for operation in reverse

• Requires minimum humidity of approx. 5 % in the goods being

conveyed



• Also for belts running at high speeds of up to 10 m/s

• Belts with vulcanised connections or technically perfect

cold connections

• Suitable for operation in reverse using an additional device

2.8 REMACLEAN HM-U2(Hard metal return side scraper)



• Also for belts running at higher speeds, up to 10 m/s

• Belts with vulcanised connections or technically perfect

cold connections

• Suitable for operation in reverse due to additional device


• Special version type HM-U1HR for use in temperatures

up to 120 ºC

• Special version type HM-U1VA for chemical and food-

stuff production (made with stainless steel)

50 - 200 mm

50 - 200 mm

> 300 mm

90º

scraping system scraping system

90º

1. 2.

Installation positions for REMACLEAN HM-U1 and HM-U2:


• Single-piece hard metal blade allows worn parts to be

replaced quickly

• Goods conveyed without hold-ups due to a guiding

device made from highly abrasion-resistant REMATHAN

Product properties and benefits of REMACLEAN HM-U1 and HM-U2:


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2.9 REMACLEAN HM-F2 (Hard metal front scraper)



• Major cleaning effect due to the hard metal blade

(single mounting) being optimally tailored to the

shape of the drum

• Scraper assembled underneath the drum axle

• Unrestricted material flow due to open structure of

the hard metal blade and torsion parts

• Option of transferring the tension unit outside the

conveyor belt structure

• Suitable for operation in reverse

• Special version type HM-F2HR for use in

temperatures up to 120 ºC

• Special version type HM-F2VA for production of

chemicals and foodstuffs (made of stainless steel)

90º20º

30º

scraping system



• Belt speeds of up to 3 m/s (for belt width from 1600, up to 2.5 m/s)

• Belts with vulcanised connections or technically perfect cold

connections

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3. REMACLEAN Rotating conveyor belt cleaning systems

3.1 REMACLEAN GRB (Belt cleaning brush)


• Cleaning brush driven by electrical engine with clutch drive

• Ideal for removing fine or powder material, or material that easily

becomes stuck to the belt

• May be combined with preliminary scraper for extremely adhesive

material

• Rotates in the opposite direction to the belt

• Extremely protective of the belt due to pimpled rubber trimming

• Special version for contact the foodstuffs using special pimpled

rubber lining


• Conveyor belts with a speed of less than 2.5 m/s

• For conveyor belts with vulcanised continuous

connections or mechanical connections

• When using on the free return side it is recommended

that you use a resistance idler to stabilise the running

of the belt

• Use on the discharge pulley (only on non-embossed

pulleys)

• Reverse operation if the engine’s electrical poles are

reversed to change the direction

3. REMACLEAN Rotating conveyor belt cleaning systems

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3.2 REMACLEAN GRS (Belt cleaning worm)


• Driven by electrical engine, to be installed in the

opposite direction to the conveyor belt

• Belt-friendly cleaning system with high cleaning

performance

• Long service life due to wear-resistant quality of the

rubber


• Conveyor belts running at speeds of less than 2.5 m/s

• For conveyor belts with vulcanised continuous connections

• When used on the return side it is recommended that a resistance

idler be applied

• Operation in reverse if the engine’s electrical poles are reversed to

change the direction

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4. Areas and examples of application

The varied range of products provided by REMACLEAN belt cleaning systems and REMACLEAN scrapers is marketed worldwide by

subsidiary and distribution companies and is successfully used in many industries. When making the right selection in a given case,

as a first priority the requirements of our customers must be matched to the conditions present in the technical equipment (composition

of the conveyor belt, space considerations, mainly in the conveyor belt’s transfer areas, condition of the conveyor belt, belt width and

speed, etc.).

4.1 Areas and examples of application

Using our questionnaire forms (available from all TIP TOP Industrie partners) you can find the right offer precisely tailored to your

requirements.

4. Areas and examples of application

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• Mining, underground and open-cast

Brown coal (lignite)

Metal ores

Potash (stainless steel models)

Limestone

• Rocks and earth

Quarries

Clay

Loam

Sand and gravel

• Cement and lime industry

all stages of processing

• Chemical and fertiliser industry

(mainly stainless steel models)

• Wood-processing industry

Production of chipboard

• Power stations

Transporting coal and slag

• Waste incineration plants

Transporting waste products

• Foodstuff industry (mainly stainless steel models)

Transporting sugar beet

Pellets

Sugar crystals

• Foundries and steelworks

Foundry sand

Metal ores

Aggregate

• Non-ferrous metals industry

Processing of copper, brass, zinc

• Recycling

Domestic glass

Composing plant

• Docks

Loading and unloading ships

Reloading points

REMACLEAN Belt cleaning systems are used, among others, in the following sectors:

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5. Our range of services

Know how

Our competence in all issues in the complex area of convey-

or belt cleaning is the outcome of:

• Well-grounded basic knowledge of technical processes

and the associated problems

• The worldwide experience of our staff and the many years

of partnership with leading companies in the various sectors

of industry

• Solutions to your problems – produced by experts and

consistently implemented

Consulting

Our specialists find the optimal solution for your equipment

and plant. This includes:

• Analysis of belt cleaning problems

• Suggestions for carrying out belt cleaning

• Optimising cleaning systems

Service

Correct assembly by our specialised staff ensures the

successful use of REMA TIP TOP products.

For inspection and servicing work qualified technical staff are

of course available to assist you.

Product quality

You can rely on REMA TIP TOP products High-quality

materials and excellent manufacturing at certified production

plants ensure optimal product properties.

REMA TIP TOP is always there for you, wherever you are:

with our customer service in almost every country in the world.

Our range of services:

5. Our service – for anything to do with your conveyor belt

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Our specialists are also available for consultation in the following areas:


Conveyor belt maintenance:

• Rubber and ceramic covers for drums

• Rubber covers for rollers (return idlers, etc.)

• Impact damping equipment

• Lateral guiding systems

• Belt cleaning systems

• Connection and repair systems

• Cleats and corrugated edges

• Dust sealing systems

Wear Protection:

• Rubber liners

• Polyurethane liners

• Non-stick liners

• Ceramic liners

• Tube liners

• Components made of special rubber

• Liners for mills

• Rubber and polyurethane screen linings

Corrosion protection:

• Vulcanised and non-vulcanised

soft rubber lining materials

• Hard rubber liners

• PU coating systems

• Polycarbamide coatings

• Flake coating systems

Bonding systems and solutions

Specialist tools and accessories

More information is available at: www.rema-tiptop.com • [email protected]

TIP TOP Industrie

A business unit ofSTAHLGRUBER Otto Gruber GmbH & Co KG

Gruber Straße 63 85586 Poing / Munich / Germany

Tel.: +49 (0) 8121 - 707 - 234Fax: +49 (0) 8121 - 707 - 222

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Your local contact:

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