169865a cathodic protection submittal rev1

Upload: caballerodeabril

Post on 04-Jun-2018

222 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    1/21

    Job 2922

    Corrosion Engineering & Materials

    CATHODIC PROTECTION SUBMITTAL

    for

    TWO X 135 DIAMETER TQ-0401A / TQ-0501B&

    TWO X 97 DIAMETER TQ-0602A / TQ-0702B

    ABOVE GROUNDLPG STORAGE TANKS

    at

    Flota PetroleraEcuador

    CBI Contract 71169865

    Prepared for:

    CB&I AmericasOne CBI Plaza

    2103 Research ForestThe Woodlands Texas 77380

    Prepared by:

    CEM Resources, Inc.27493 Hanna Road Suite #9

    Conroe, TX 77385Tel 281-292-6817Fax 281-292-6807

    Revision 1 JUNE 2009

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    2/21

    Job 2922

    Corrosion Engineering & MaterialsCONTENTS

    1. DESIGN CALCULATIONS

    2. LIST OF MATERIALS

    3. DRAWINGS

    4. INSTALLATION INSTRUCTIONS

    5. TECHNICAL DATA & CATALOG CUTS

    6. QUALIFICATIONS

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    3/21

    Job 2922

    Corrosion Engineering & Materials

    1. DESIGN CALCULATIONS

    CP TANK - IMPRESSED CURRENT TANK BOTTOM DESIGNPrepared by Murray Smith 30-Apr-09CEM Resources, Inc.DESIGN DATATank Diameter 135 ft

    Operating Temperature 80 FDesign Life 50 years

    Assumed Soil Resistivity 30,000 Ohm cm

    Design Current Density 0.5 m Amp / ft2

    Anode Spacing 5 ft

    Depth of Burial 0.5 ft

    Anode Footage 2863 ft

    Conductor Spacing 20 ft

    Conductor Length 851 ft

    Maximum Design Current per ft 6.25 mA / ft

    Titanium 1/4" Ribbon Anode ASTM B265 - Grade 1

    Width 0.25 InchThickness 0.025 Inch

    Coating Iridium / Tantalum Oxides

    Weight 6 lb. / 500 ft

    Resistance 0.042 Ohm / ft

    CALCULATED COMPONENT DESIGN PARAMETERSTotal Current Required 7 Amp

    Anode Current per ft 2.5 mA / linear ftActual Anode Design Life 100 Year

    Anode Equivalent Diameter 0.18 InchAnode Resistance 1.10 Ohm

    Rectifier Rated Volts 18 Volt

    Rectifier Rated Ampere 11 Amp

    RECTIFIER RATED OUTPUT18 Volt

    12 Amp

    MATERIALS REQUIREDQty Description

    2,863 Feet, Ribbon Anode851 Feet, Titanium Conductor Bar

    3 Positive Connectors with 100 ft #8 HMWPE Cable

    3 Permanent CuSO4 Cell with 135 ft #14 RHW Wire

    1 Positive Cable and Cell Junction Box

    1 Transformer Rectifier

    1 Lot Positive & Negative Cables

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    4/21

    Job 2922

    Corrosion Engineering & Materials

    CP TANK - IMPRESSED CURRENT TANK BOTTOM DESIGNPrepared by Murray Smith 30-Apr-09CEM Resources, Inc.DESIGN DATATank Diameter 97 ft

    Operating Temperature 80 FDesign Life 50 years

    Assumed Soil Resistivity 30,000 Ohm cm

    Design Current Density 0.5 m Amp / ft2

    Anode Spacing 5 ft

    Depth of Burial 0.5 ft

    Anode Footage 1478 ft

    Conductor Spacing 20 ft

    Conductor Length 466 ft

    Maximum Design Current per ft 6.25 mA / ft

    Titanium 1/4" Ribbon Anode ASTM B265 - Grade 1

    Width 0.25 InchThickness 0.025 Inch

    Coating Iridium / Tantalum Oxides

    Weight 6 lb. / 500 ft

    Resistance 0.042 Ohm / ft

    CALCULATED COMPONENT DESIGN PARAMETERSTotal Current Required 4 Amp

    Anode Current per ft 2.5 mA / linear ftActual Anode Design Life 100 Year

    Anode Equivalent Diameter 0.18 InchAnode Resistance 2.00 Ohm

    Rectifier Rated Volts 17 Volt

    Rectifier Rated Ampere 6 Amp

    RECTIFIER RATED OUTPUT18 Volt

    12 Amp

    MATERIALS REQUIREDQty Description

    1,478 Feet, Ribbon Anode466 Feet, Titanium Conductor Bar

    3 Positive Connectors with 100 ft #8 HMWPE Cable

    3 Permanent CuSO4 Cell with 100 ft #14 RHW Wire

    1 Positive Cable and Cell Junction Box

    1 Transformer Rectifier

    1 Lot Positive & Negative Cables

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    5/21

    Job 2922

    Corrosion Engineering & Materials2. BILL OF MATERIALS

    2 x 135 diameter and 2 x 97 diameter Above Ground Storage Tanks.

    A CP TANK Impressed Current Cathodic Protection System will be installed under each tank.

    Each tank will have an explosion proof junction box mounted at the tank adjacent to the ring wall

    cable exit.

    One 32 volt 12 ampere oil cooled explosion proof rectifier will energize the system for each tank.

    The entire system for the four tanks will comprise of the following components

    2 x 135

    tanksper tank

    2 x 90

    tanksper tank

    Consolidated

    Shipping 4 Tanks

    Description

    2,863 1,478 8,682 MMO Titanium Ribbon Anode 0.25 x 0.025ASTM 265, Grade 1 Titanium Substrate with

    Iridium and Tantalum Oxides coating

    851 466 2,674 Titanium Conductor Bar 0.5 x 0.040 ASTM265, Grade 1 Titanium

    3 3 12 Positive cable connections with 100 x #8 AWGHMWPE black cable

    3 x 100 3 x 135 6 x 100

    6 x 135

    Borin SRE-007-CUY permanent copper sulphate

    reference cells with #14 AWG RHW yellow cable1 1 4 Oil cooled explosion proof rectifier, DC output

    18 volt 12 ampere AC Input: 480 Volt Single

    Phase 60 Hz, Manual Constant Voltage Control,Silicon Diodes, Full Wave Bridge, Surge

    Arrestors for AC Input and DC Output, hot dip

    galvanized steel case Magnetic Circuit Breaker,one each #8 positive and negative terminals

    20 20 110 Transformer oil gallons

    1 1 4 Aluminum Explosion Proof Junction Box with 3

    x #8 Positive Terminals with 0.001 ohm Type SSShunts common with 1 x #8 Rectifier positive

    terminal, 3 x #14 Reference Terminals, 1 x #8

    Negative Terminal common with 1 x #8 Tank

    terminal, box to have two 1 conduit entries inbase centrally located

    400 400 1600 Positive/Negative Cable, #8 AWG, HMWPE

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    6/21

    Job 2922

    Corrosion Engineering & Materials3. DRAWINGS

    Drawing # TITLE

    2922-001 135 diameter TankMMO Anode, Conductor Bar, PositiveCable Connections and PermanentReference Cell Layout

    2922-002 97 diameter TankMMO Anode, Conductor Bar, PositiveCable Connections and PermanentReference Cell Layout

    2922-003 3 Anode Feeder Junction Box Panel

    2922-004 Typical Tank Cathodic Protection System

    Wiring Diagram

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    7/21

    Job 2922

    Corrosion Engineering & Materials

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    8/21

    Job 2922Job 2922

    Corrosion Engineering & MaterialsCorrosion Engineering & Materials

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    9/21

    Job 2922

    Corrosion Engineering & Materials

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    10/21

    Job 2922Job 2922

    Corrosion Engineering & MaterialsCorrosion Engineering & Materials

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    11/21

    Job 2922

    Corrosion Engineering & Materials

    4. INSTALLATION INSTRUCTIONS

    IMPRESSED CURRENT CP TANK SYSTEM

    UNDER TANK MATERIALS

    Materials Required

    MMO Titanium Ribbon Anode

    Titanium Conductor Bar

    Reference Cells and #14 awg yellow RHW Cables

    Positive #8 awg black HMWPE Cable Connections

    Titanium Spot Welder

    Procedure

    The under tank catholic protection system materials are to be installed during the construction of the

    foundation. The ribbon anode, conductor bar, positive connection cables and reference cells are tobe installed a minimum of 4 below the final tank base plate level in river washed sand. The systemoperates better at a depth of 6 and may be installed up to 12 below the base plate.

    Where there is a secondary containment liner, be it Claymax, HDPE or similar, the cathodicprotection system may be installed directly on top of the liner. The foundation sand material is thenplaced over the top of the CP Tank system.

    Alternatively the foundation sand may be prepared and compacted to a level at which the CP tanksystem is to be installed. It is possible to bury the system in the foundation, or simply lay it on topof the sand. After installation of the CP Tank System the foundation contractor should carefully addand compact more sand until the final level is reached.

    The Ribbon anode is supplied in rolls of approximately 330 length. The Conductor Bar is suppliedin rolls of approximately 330 length. Note that both the ribbon anode and the conductor bar can betwisted and do not need to be laid perfectly flat. If the system is being installed on a liner it isrequired to twist the ribbon to stop the ribbon lying flat on the liner and so to allow both faces of theribbon better contact with the foundation sand.

    A minimum of two men are required to lay out the Ribbon anode and conductor bar. Two more menare required to spot weld the ribbon / conductor bar intersections. A measuring wheel (feet) andsome spray paint are useful to assist in marking out the system.

    Mark the center of the tank. Pick a tank north direction. For the purposes of this instruction the anode ribbon will be assumed to run east / west and

    the conductor bar north / south. Note there is an additional conductor bar through the centerin the east / west direction.

    Using the wheel and spray paint, start at the center of the tank moving in the northerly directionand mark the first east / west ribbon run 2.5 feet from the center and at 5 foot intervalsthereafter.

    From the center moving in the southerly direction mark the first east / west Ribbon run 2.5 feetfrom the center and thereafter at 5 foot intervals.

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    12/21

    Job 2922

    Corrosion Engineering & Materials

    At the center mark the first conductor bar run north / south through thecenter.

    Mark the east / west conductor bar run through the center. Mark the additional north / south conductor bar runs at 20 spacing each side (east and west) of

    the center as shown on the drawing.

    Mark the ribbon spacing at 2 more locations 25 feet either side of the diametric north south line.This provides three spray marks to lay out the anode ribbon in the correctly spaced straight line. Lay out the anode ribbon on the east / west lines at 5 foot centers. The ends of the ribbon

    should be cut so that they are within 1 foot of the perimeter of the tank. Lay the conductor bar run in the east / west direction through the center. Lay out the conductor bar runs in the north / south direction through the center and at 20 foot

    spacing each side. Spot weld the conductor bar and ribbon once (or twice) at every intersection. Weld the conductor bar / conductor bar crossings a minimum of twice at each intersection. Spot weld (a minimum of three welds) the titanium bar at one end of the positive cable

    connections to the conductor bars at the center and at two more locations either side of center atthe conductor bar / conductor bar intersections as shown on the drawing.

    Install the reference cells at the desired locations (one cell should be placed at the center of the

    tank). Excavate a 6 deep hole in which to place the cells if in sand Remove the cells from the plastic shipping bags and discard the bags. Soak the cells with water (use 5 gallons of clean, fresh water) and bury them. All the power feeds and reference cell cables should be marked and laid across the tank, as

    directly as possible to the exit conduit in the ring wall. All wires should be coiled and placed in a protected position outside the ring wall for

    termination in the junction box at a later date. Extreme care must be taken to prevent metal to metal contact between the anode ribbon /

    conductor bar and the tank metal bottom, sides or sump.

    Subsequent to the construction of the tank, the junction box and rectifier will be installed and allwires connected and terminated.

    Please refer to the drawings of the wiring required,Drawings #2922-001, 2922-002, 2922-003 and 292-004 apply.

    The negative connection to the tank shell may be made at an earthing lug welded to the tanks close to

    the junction box location or the cable may be Cadwelded to the bottom plate outside the shell.

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    13/21

    Job 2922

    Corrosion Engineering & Materials

    5. TECHNICAL INFORMATION & CATALOG CUTS

    MMO Titanium Ribbon Anode

    Titanium Conductor Bar

    HMWPE Cable

    Borin Cu-CuSO4Permanent Reference Cell

    Aluminum Explosion Proof CP Tank Junction Box

    Oil Cooled Explosion Proof Rectifier

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    14/21

    Job 2922

    Corrosion Engineering & Materials

    Titanium Ribbon Anode and Conductor Bar

    Titanium ribbon anodes are manufactured using ASTM B265 Grade 1 titanium which is coated with

    Mixed Metal Oxide Coating. The MMO coating consists of IrO2/TA2O5and is suitable for use in all

    cathodic protection applications.

    Mixed metal oxide anodes have an extremely low consumption rate. The titanium substrate remains

    constant throughout the design life of the anode.

    Strict quality control procedures applied during the coating process to ensure proper coating

    adhesion and loading. Production of a quality product is fundamental in every step of the

    manufacturing process.

    Current Output in FINE SAND: 5 mA/ft operating at an anode current density of 1.2 A/m2

    Design Life: >50 years operating at an anode current density of 1.2 mA/m

    2

    Ribbon Dimensions Conductor Bar Dimensions

    Width: 0.25 (6.35 mm) Width: 0.50" (12.7 mm)Thickness: 0.025 (0.635 mm) Thickness: 0.035" (0.9 mm)Coil Length: 500 ft. (152m) Coil Length: 250 ft (75m)Coil Weight: 6 lb. (2.5 kg) Coil Weight: 10 lb. (4.5 kg.)

    Surface Area of Ribbon: 0.014m2per meter

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    15/21

    Job 2922

    Corrosion Engineering & Materials

    High Molecular Weight Polyethylene Cable

    The cable in cathodic protection systems is a critical component. CEM provides cable manufactured

    specifically for cathodic protection applications from a variety of cable manufacturers. The industry

    standard cable for direct burial is a stranded copper conductor covered with an insulation of highmolecular weight polyethylene (HMWPE). The thick, tough, insulation provides both electric

    isolation and mechanical protection. During installation, this cable can withstand considerablemechanical abuse without compromising the conductor. The HMWPE insulation is chemically

    resistant and protects against most organic and inorganic substances.

    Application:

    A direct earth burial DC feeder cable for use in cathodic protection systems, for storage

    tanks, pipelines, wells, vessels and metallic structures either buried or water submerged.

    Standards:Conductor - Stranded copper conductor conforms to ASTM Specification B-8.Insulation - Insulation is high molecular weight polyethylene conforming to ASTM D-1248, Type 1, Class A, Category 5, Grades E4 & E5. Tensile Strengths Jl, J3. Available withhigh density polyethylene (Types II, III, IV) Class B & C (all colors).

    Size

    No. of

    Strands

    Circular

    Mils

    AWG

    Diameter

    Inches

    Insulation

    Thickness

    Inches

    Nominal

    Diameter

    Inches

    Weight

    Lbs per

    1000 ft

    DC Ohms

    per Mft

    at 20 C

    #14 7 4,110 .0726 .110 .293 38 2.57

    #12 7 6,530 .0915 .110 .311 48 1.62

    #10 7 10,380 .116 .110 .340 62 1.02

    #8 7 16,510 .142 .110 .370 87 .652

    #6 7 26,240 .179 .110 .40 122 .411#4 7 41,740 .225 .110 .45 175 .258

    #2 7 66,360 .283 .110 .510 260 .162

    #1 19 83,690 .322 .125 .580 330 .129

    #1/0 19 105,600 .362 .125 .620 401 .102

    #2/0 19 133,100 .406 .125 .660 492 .081

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    16/21

    Job 2922

    Corrosion Engineering & Materials

    Permanent Reference Electrodes for Chlor ide Free Soils

    NEW! Moisture Retention Membrane - MRM

    Features

    Minimum 20 year service life.

    8 square inches of sensing surface area gives 5-8times more surface area than other electrodes.

    This makes electrode positioning less critical to

    achieve accurate readings.

    Will not dry out in desert dry soil, a condition

    that renders other electrodes ineffective. Cyclical variations in soil conditions, rangingfrom hydrated to dehydrated, have no adverse effect on the Stelth2 electrode.

    Electrodes may be taken out of service for extended periods of time and reintroducedinto the system without affecting electrode accuracy or ability to reactivate. (Electrode

    will fire up in less than 5 minutes.)

    New! Now two levels of chloride ion trapping technologies are used in the "Stelth 2".FirstWe impregnate a trapping material into the ceramic sensing tube that traps chloride

    ions before they reach the chemistry of the "Stelth 2" (patent pending).

    SecondWe employ a chloride ion trapping system that removes chloride ions that penetrate theCuSO4 chemistry of the "Stelth 2" before these ions can cause damage. Both of these systems have

    given an additional benefit of lowering the internal resistance of the "Stelth 2" reference electrode.NoteChlorides at levels of only 200 parts per million alter the chemistry of a Cu-CuSO4 referenceelectrode enough to cause a complete breakdown, resulting in loss of stability and finally a total

    shutdown.

    Stelth2 Model SRE-007-CUY

    Copper-Copper Sulfate (Cu-CuSO4) for Underground

    and Concrete Service

    Dimensions

    1.5" (3.81 cm) diameter x 6" (15.24 cm) long "space age"

    ceramic tube with yellow protective caps.Lead Wire50' (15.24 cm) of #14 RHH-RHW yellow wire.

    Stability

    +/- 10 millivolt with 3.0 microamp load.

    Temperature Range+32 to +135 F (0 to +57.2 C)

    http://www.borin.com/cc.htmhttp://www.borin.com/cc.htmhttp://www.borin.com/cc.htmhttp://www.borin.com/cc.htmhttp://www.borin.com/cc.htm
  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    17/21

    Job 2922

    Corrosion Engineering & Materials

    Aluminum Explosion Proof CP Tank Junction Box

    Creating a superior cathodic protection system startswith selecting the right electrical components. This

    includes choosing an electrical junction box, which isbest suited for a particular corrosion prevention

    application. Because there are so many unique

    applications for cathodic protection, We offer custom

    junction boxes that are made according to designspecifications. A custom junction box can be

    manufactured according to operating parameters, or to

    exact design specifications.

    CP Tank junction boxes are installed at the tank andwill allow termination of the following cables

    Anode positive connection cables

    Reference cell leads

    Tank negative cable

    Rectifier positive and negative cables

    The CP Tank standard junction box offered is an aluminum enclosure with aphenolic panel with the required number and size of terminations, shunts and cable

    entries. The boxes are rated for explosion proof service in hazardous areas.

    CP Tank custom junction boxes are available in all the common electrical cabinetmaterials including fiberglass, aluminum, stainless steel, or galvanized steel. The

    cabinets may be selected to meet any of the NEMA enclosure standards, from dust

    tight to explosion proof and are offered in numerous sizes to accommodate different

    circuit configurations.

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    18/21

    Job 2922

    Explosion Proof Oil Cooled Rectifier Corrosion Engineering & Materials

    Suitable for Division 1 Class 2 Group D

    Hazardous Environments

    The Universal oil cooled rectifier is a heavy dutyrugged rectifier designed to operate under severe

    conditions. The cabinet is constructed of minimum 11

    gauge material reinforced with external fins for addedstrength and cooling. All units are equipped with

    hinged lid, lid brace and heavy duty draw pull latches

    as standard features.

    Standard Features

    Eleven gauge, hot dip galvanized steel case

    Hinged top lid with lid brace

    Separate instrument compartment

    Quick release, heavy duty, stainless steel latches

    External fins for added strength and cooling

    Separate lift out racks for the transformer and stack

    Heavy duty transformer with 15% over design for reserve capacity

    18 steps of adjustment

    Quick change heavy duty knobs for changing link bars on units under 140 amps

    Accessible shunt, plainly marked Heinemann magnetic circuit breaker

    Separate Hoyt voltmeter and ammeter

    Avalanche silicon diodes with a min. 1200 PIV

    All diodes are forward polarity

    Diodes protected by surge suppressors and current limiting fuses

    All electrical connections double nutted or soldered

    Extra flexible wire Type TEW rated at 105 Degrees C, 600 volts

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    19/21

    Job 2922

    Corrosion Engineering & Materials

    6. CEM RESOURCES QUALIFICATIONS

    MURRAY SMITH

    EDUCATION

    Bachelor of Chemical Engineering, University of Canterbury, New Zealand, 1972

    PROFESSIONAL AFFILIATIONSMember of NACE International since 1976

    NACE International Cathodic Protection Specialist # 5009

    APPLICABLE PROFESSIONAL EXPERIENCE

    1975 to Present Experienced in engineering design of impressed current and sacrificial anode cathodic protection systems

    for a wide range of facilities. Field survey work includes soil resistivity, all types of close interval surveys, AC interferencemitigation surveys and current requirement tests on pipelines and well casings. Experienced in all aspects of cathodic

    protection of above ground storage tanks, underground storage tanks, water tank internals, buried pipelines, docks, offshore

    platforms, submarine pipelines, jack up drilling rigs, ships, floating production systems (Semi Submersible, FPSO, TLP),

    refineries and chemical plants. In depth experience with interrupted, on and depolarized close interval survey, DCVG

    Survey and PCM Survey data processing and analysis including integration with sub meter and sub centimeter GPS data.

    PIPELINES and SERVICES

    CALCO Contracting - North Harris County Regional Water Authority, 54 Water Line along CenterPoint Easement,

    from Paragon Court to Greens BayouOscar Renda, S J Louis, Garney Construction - North Texas Municipal Water District, Lake Tawakoni Water Supply

    Project, East, Central and West Pipeline, 30 miles 54/60 PCCP water pipe, 11 x 335 deep groundbed

    installations with junction boxes, rectifiers and AC powerE P Brady - City of Houston, 66 Dielectrically Coated Steel Pipe Waterline along Old Greens Road and Greens Road

    from West Hardy Road to Aldine-Westfield

    BRH Garver - 66 Dielectrically Coated Steel Pipe Waterline along Aldine Westfield Road, Peyton Road, Doubletree

    Plaza Drive, John F Kennedy Boulevard and World Houston Parkway from Greens Road to Victory Drive

    JALCO Constructors - City Of Houston - Accelerated Surface Water Transmission Program Contract 56A - 54Dielectrically Coated Steel Pipe Water Main along Hempstead Highway, Stonington & Aston from Brittmoore

    Drive to West Tidwell

    Texas Sterling - City of Houston - Surface Water Transmission Program Contract 17B - 54 Dielectrically Coated Steel

    Pipe Water Main along Ella, Wheatley, and West Montgomery from West 43rdto Dolly WrightCF Jordan Ressler Drive Extension, El Paso, 36 and 24 Water Main Extension

    BRH Garver - City of Houston - Accelerated Surface Water Transmission Program Contract 6C-1 - 84 DielectricallyCoated Steel Pipe Water Main along Link Road from Airline to Fulton

    J D Stephens, Lake Chapman Water Supply Project, Contract B, C and D, 174,000 linear feet 66 diameter steel raw

    water transmission pipeline

    PT Badak NGL, East Kalimantan, Indonesia, Engineering Study to determine Pipeline Protective Coating rehabilitation

    materials and techniquesPT Badak NGL, East Kalimantan, Indonesia, CIS & DCVG survey of feed gas pipelines

    CF Jordan El Paso International Airport Yarborough Drive Extension 12,500 feet 24 Water Main

    Hong Kong and China Gas, Hong Kong Project manager for survey, design, supply, installation and commissioning of

    impressed current system for twin 14" diameter cross harbor gas submarine pipelines.Shell Sarawak BHD, Malaysia Project manager for tender, manufacture and supply of 600 metric tons zinc bracelet

    anodes for 100 miles 36" submarine pipeline for Luconia field production.Petroleum Authority of Thailand, Rayong to Bangkok, Thailand - Fluor Ocean Services Project engineer for survey,

    design and tender specification preparation for Impressed Current System and AC Interference Mitigation system for 167

    km 28" pipeline.

    McConnell Dowell Constructors (Asia), Water Supply Department Hong Kong, Hong Kong Harbor Project engineer for

    design supply and commissioning of Impressed Current System for twin 1000 mm diameter submarine water pipes.

    RJ Brown, Hong Kong and China Gas Company, Tolo Harbor Hong Kong Engineer for design and specificationpreparation of Impressed Current System for submarine Naphtha unloading and gas distribution pipelines.

    RJ Brown, Ipcomarine, Labuan Malaysia Project manager for field survey, design, supply and commissioning of

    Impressed Current System for 54 km 24" onshore and submarine water supply pipeline.

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    20/21

    Job 2922

    Corrosion Engineering & MaterialsABOVEGROUND STORAGE TANKS EXTERNAL

    CBI - Wartsila, Trinidad & Tobago, two x 43 dia and one x 26 diameter tanks,magnesium anode systems

    CBI - Jamaica Broilers, Ethanol Division, four 142 dia Above Ground Storage Tanks

    Colonial Pipeline Company, Baton Rouge Louisiana 180, 134 & 110 diameter AST Retrofit of impressed current

    system by Horizontal Directional DrillingCBI - Services 90 diameter Energy Storage Tank, District Energy, St Paul Minnesota

    CBI - Panam 2 x 60 and 1 x 45 ASTCBI Acajutla, El Salvador 76 diameter AST

    CBI Azua, Dominican Republic two 100 ft and one 40 ft diameter tanks

    CBI Guatemala Duke Energy Orimulsion Plant 19 Tanks of various diameters to 127

    CBI Puerto Quetzal, Guatemala 4 x 78 and 2 x 115 diameter above ground storage tanks

    CP de Peru 2 x 86 diameter above ground storage tanksCamisea Field Development Project Peru 4 x 40 diameter Diesel Oil storage tanks

    BO Mac Contractors C4 Olefins, Sabina Petrochemical, Port Arthur, TX 115 diameter Butadiene tank and 36

    diameter Surge tank, magnesium rod anode systemCBI GE Power TVA Project, Kemper County MS, 2 x 87 diameter Fuel Oil storage tanks, 1 x 40 diameter Raw

    Water storage tank and 1 x 72 diameter Demineralized Water storage tank.

    CBI GE Power TVA Project, Nutbush TN, 1 x 122 Fuel Oil tank and 1 x 76 water storage tank.CBI Venezuela SINCOR 295 foot diameter Tank, the largest diameter tank in Venezuela to date

    THE INDUSTRIAL COMPANY Chehalis Power Plant, Washington Two 85 Fuel Oil tanks

    HUNTSMAN PETROCHEMICAL PORT NECHES, TEXAS - 200 Above Ground Storage Tank 34030 Retrofit of

    impressed current system by Horizontal Directional Drilling

    CBI Venezuela, 5 x 275 ft, 3 x 220 ft and 19 other various diameter Above Ground Storage Tanks for Hamaca

    Downstream ProjectCBI 2 x 94 foot diameter Above Ground Storage Tanks, Puerto Quetzal, Guatemala

    CBI 1 x 139 foot Above Ground Storage Tank, Nicaragua

    CBI Venezuela, 4 x 186 ft diameter Crude Tanks, Hamaca Upstream ProjectCBI Venezuela, 120 diameter, 3 Sulphur tanks, high temperature

    PDM - 116 diameter, two new tanks, Dominican Republic

    Pasadena Tank / LOOP - 310 diameter, two Tanks, Louisiana

    PAT Tank / Huntsman Chemical - Port Arthur, Texas, 140 diameter retrofitLASMO East and West Field Development, Venezuela, 28 tanks internal and external protection

    TANCO - Alyeska Pipeline 225 diameter, new tank Valdez, Alaska

    Huntsman Chemical - Retrofit Bottom Tank Construction / Port Arthur, Texas Project manager for cathodic protection

    design, materials, and installation for the protection of a new 140 foot tank bottom.

    ABOVEGROUND WATER STORAGE TANKS INTERNAL

    Brown-Minneapolis Tank City of Buhl, ID, two 40 dia X 121 high water tanksBLASTCO - City Of Houston, Rehabilitation of five Ground Storage Tanks at Southwest & Sims Bayou Pump Stations

    Tejas Construction City of Houston, replacement of 3 Ground Storage Tanks at Three Pumping Stations, Willowchase,

    District 15 and 237

    BLASTCO City of Austin Water Storage Tanks, Automatic IR Drop Free impressed current systems for Howard Lane232 x 32, Guilford Cove 34 x 42 and Four Points 167 x 52.

    BLASTCO City of Houston Water Storage Tanks, Interwood 52 x 32, District 254 60 x 24, District 218 52 x 32,

    Westbury 130 x 24

    Pepper Lawson City of Houston, East Water Purification Plant Sacrificial anode system for Internals of 8 x 186 foot

    diameter x 24 high water storage tanksTejas Construction City of Houston SW Pumping Station - 206 foot diameter 8.0 MG Water Storage Tank Internal

    Magnesium Anode and External Impressed Current SystemsT & C Construction City of League City Calder road Water Plant Improvements - @ Above Ground Water Storage

    Tanks Internal Magnesium Anode Protection

  • 8/14/2019 169865a Cathodic Protection Submittal Rev1

    21/21

    Job 2922

    MILITARY and other PROJECTS Corrosion Engineering & Materials

    Toltest - NAVFAC, Replace Hydrant Fuel System, Lajes Field, Terceira Island, Azores,Portugal, underground piping and two 15 meter diameter jet fuel tanks

    Rabalais I&E Contractors - DLA FY04 / FY05, Replace Jet Fuel Storage Complex, Naval Air Station Kingsville TX

    three 17.68 m diameter fuel storage tank base plates

    Rockford Corporation - Marine Corps Air Ground Combat Center, Twenty Nine Palms, California, Replace FuelTankage, Two AST Magnesium rod systems and Jet Fuel Piping

    Rabalais I&E Contractors MCAF / BRAC Child Development Center, Lackland AF Base, TX underground utilitypiping

    McMasters Construction Altus AFB, OK - C-17 Cargo Compartment Trainer

    Kampen Electric NAS Joint Reserve Base, New Orleans, LA Jet Fuel Pipeline Replacement

    Port of Freeport, Texas Testengeer Rehabilitation of multiple deep well impressed current system for marine sheet

    piling retaining wallAndres CC Power Plant, Dominican Republic, Automatic Impressed Current Systems for Seawater Handling

    Equipment including Intake Screens, Sea Water Pumps and Headers, Heat Exchangers and Condenser end boxes

    and Inlet and Outlet pipingIPWT Consorcio / Pequiven Project manager for design supply and commissioning 150 ton aluminum anode sacrificial

    anode system for tubular piling at jetty in Jose, Venezuela.