16009 hand sand part catalogue

16-009 Supa Hand Sand Line PARTS CATALOG

VT INDUSTRIES

Designed by Migara Perera

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Contents 1.0 16-009 Machine Foot Print ............................................................................................................................................... 3

2.0 Machine Assembly Prints .................................................................................................................................................. 4

2.1 Door Flipper ................................................................................................................................................................. 4

2.1.1 Flipper Barrel Assembly ........................................................................................................................................ 5

2.1.2 Valve & Valve Base ................................................................................................................................................. 6

2.2 Centering Table ............................................................................................................................................................ 7

2.2.1 Left Pusher Assembly ............................................................................................................................................. 8

2.2.2 Right Pusher Assembly ........................................................................................................................................... 9

2.2.3 Pop Up Assembly ................................................................................................................................................. 10

2.3 Infeed Table ................................................................................................................................................................ 11

2.4 Infeed Lift .................................................................................................................................................................... 12

2.4.1 Vertical Lift Assembly ........................................................................................................................................... 13

2.4.2 Horizontal Carriage Assembly .............................................................................................................................. 14

2.4.3 Wheel Assembly ................................................................................................................................................... 15

2.4.4 Traverse Assembly ............................................................................................................................................... 16

2.4.5 Lift Assembly ........................................................................................................................................................ 17

2.4.6 Spring Block Assembly ......................................................................................................................................... 18

2.4.7 Traverse Vertical Assembly .................................................................................................................................. 19

2.5 Inspection Table .......................................................................................................................................................... 20

2.6 Out feed Lift ................................................................................................................................................................ 22


2.6.2 Horizontal Carriage Assembly .............................................................................................................................. 24

2.6.3 Wheel Assembly ................................................................................................................................................... 25


2.6.5 Lift Assembly ........................................................................................................................................................ 27

2.6.6 Spring Block Assembly ......................................................................................................................................... 28

2.6.7 Vertical Traverse Assembly .................................................................................................................................. 29

3.0 Purchase Parts ................................................................................................................................................................. 30

4.0 Recommend Spare Parts ................................................................................................................................................. 34

5.0 P.M Schedule .................................................................................................................................................................. 35

6.0 Index ................................................................................................................................................................................ 41

6.1 Contact Information .................................................................................................................................................... 41

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1.0 16-009 Machine Foot Print

2.0 Machine Assembly Prints

2.1 Door Flipper

5

2.1.1 Flipper Barrel Assembly

6

2.1.2 Valve & Valve Base

7

2.2 Centering Table

8

2.2.1 Left Pusher Assembly

9

2.2.2 Right Pusher Assembly

10

2.2.3 Pop Up Assembly

11

2.3 Infeed Table

12

2.4 Infeed Lift

13

2.4.1 Vertical Lift Assembly

14

2.4.2 Horizontal Carriage Assembly

15

2.4.3 Wheel Assembly

16

2.4.4 Traverse Assembly

17

2.4.5 Lift Assembly

18

2.4.6 Spring Block Assembly

19

2.4.7 Traverse Vertical Assembly

20

2.5 Inspection Table

21

2.5.1 Pop Up Cylinder Assembly

22

2.6 Out feed Lift

23


24

2.6.2 Horizontal Carriage Assembly

25

2.6.3 Wheel Assembly

26


27

2.6.5 Lift Assembly

28

2.6.6 Spring Block Assembly

29

2.6.7 Vertical Traverse Assembly

3.0 Purchase Parts

Vendor PO# Part # Description

Quantity

(Total) Add. Info

Applied Industrial

82817 MCT 10500-65-24-KWEE Drive and Idler Casters 4 Door Flipper

Applied Industrial

82817 ALBI PIXS-0420112 Side Support Casters 5 Door Flipper

Applied Industrial

82817 BROW VF2S-224 2 Bolt Flange Bearing x 1-1/2 8 Door Flipper

Van Meter 8282

8 R57DRE100L4BE5HR Spinner Drive per quote #20151223-

00065 1 Door Flipper

Van Meter 8282

8 S47DRE80M4 Roller Drive per quote #20151223-

00076 full oil, no breather 1 Door Flipper

Applied Industrial

82817 BROW VF2S-232 2 Bolt Flange Bearing x 2 1 Door Flipper

Braas 8282

4 VS7-8-FG-D-1M Valve 1 Door Flipper

Braas 8282

4 VS7-2-A04T Valve Base 1 Door Flipper

Braas 8282

4 AC40BN04-G-V1-Z 1/2" Port Regulator/Filter 1 Door Flipper

Hartfiel Automation

82818

TA-MP2-6x5.25-MPR-OP=1 & 5 Clamping Cylinder 1 Door Flipper

Hartfiel Automation

82818 RS01AC-SB590 Reed Switch 1 Door Flipper

McMaster Carr 8282

2 8702K85 1/2x2x60 Polyethylene (by foot) 30 Door Flipper

Applied Industrial

82817 MART 40BS16x1 Tube Roller Drive Sprocket 1 Door Flipper

Applied Industrial

82817 MART 80TB25 Spinner Drive Sprockets 2 Door Flipper

Applied Industrial

82817 DODG 2517x2KW Spinner Drive Taperlock 1 Door Flipper

Applied Industrial

82817 DODG 2517x1-3/8KW Spinner Drive Taperlock 1 Door Flipper

Van Meter 8283

9 UCP205-216 1" Pillowblock Bearings 4 Door Flipper

Applied Industrial

82817 MCGI MR10 Needle Bearing for Clamping Device 4 Door Flipper

Applied Industrial

30110

NS-R2511-A6205-60.25-V42.

Tube Roller w/ one groove and 11/16 hex axle, 3/8 Groove , orange

Lagging 12

Outfeed Centering

Table

Applied Industrial

30110 VPS 216 Pillow Block Bearing 17 All Tables

Applied Industrial

30110 THK_SHS30 + 1340mm Bearing Rail - G1=G2=30mm 2

Outfeed Centering

Table

31

Applied Industrial

30110 THK_SHS30V1SS Bearing Block 4

Outfeed Centering

Table

Hartfiel Automation

30100

TAMS4-2X21.25-H2C6-OP=1&5-OS-1 Centering Fence Cylinder 1

Outfeed Centering

Table

Hartfiel Automation

30100

FM-MF2-2x1-KK1-MPR+(AC437) Pop up Cylinder+Coupler 16

Outfeed Centering / Inspection

Table

Hartfiel Automation

30100 TRD R10PQ-SB15 Reed Switch for 2in bore air cylinder 3

Outfeed Centering

Table

Applied Industrial

30110 40BB18H x 5/8 IDLER Centering Idler Sprocket 2

Outfeed Centering

Table

Van Meter 3019

0 SEW W30DRS71S4

1/2HP 16.33:1 (104-RPM) MTG.POS:M1; 3/4" SOLID

SHAFT OUTPUT SIDE-A; 20160203-000177 1

Outfeed Centering

Table

McMaster Carr 3013

1 8702K85 Impact Resistant UHMW Rectangular

Bar 1/2 x 2 x 4ft 1

Outfeed Centering

Table

McMaster Carr 3013

1 8702K86 Impact Resistant UHMW Rectangular

Bar 1/2 x 2 x 5ft 4

Outfeed Centering

Table

Applied Industrial

30110 MART 50BS15 X 3/4 Motor Drive Sprocket 3

Outfeed Centering /

Infeed / Inspection

Table

Applied Industrial

30110 MHS-SR25 P-05

2 1/2 X 1 1/8IN SFT RBR WHL-PL BORE 46

Outfeed Centering / Inspection

Table

Applied Industrial

30112

NS-R2511-A6205-60.25-V42.

Tube Roller w/ one groove and 11/16 hex axle, 3/8 Groove Orange lagging 12 Infeed Table

Applied Industrial

30112 UST 50BS15 X 1 Shaft Drive Sprocket 3

Outfeed Centering /

Infeed / Inspection

Table

Applied Industrial

30112 MART BK40 X 1 Sheave 36

Outfeed Centering /

Infeed / Inspection

Table

32

Van Meter 3012

5 WF47DRE100LC4BE5HR SEW Drive per SEW quote

#20160202-00046 2

Infeed / Outfeed Stacker

Schmalz 3012

3 STF 60 P 4.5 SSD Dust Filter 4


Schmalz 3012

3 SBB-ST-VZ/ABS Silencer Box 4


Igus 3016

1 15050-16-150 E4 SERIES ENERGY CHAIN 16 FEET 16 Infeed/Outfe

ed Stacker

Igus 3016

1 15050-18-150 E4 SERIES ENERGY CHAIN 24 FEET 24 Infeed/Outfe

ed Stacker

Van Meter 3012

5 HSR25A1SS Vertical Lift Tube THK Bearings 8 Infeed/Outfe

ed Stacker

Van Meter 3012

5 55HTD14M Traverse Drive Belt (10 meter length)

Infeed 1 Infeed/Outfe

ed Stacker

Van Meter 3012

5 HSR25 x 2320 Vertical Lift Tube THK Rails Standard

G Dimension 4 Infeed/Outfe

ed Stacker

Van Meter 3012

5 P275USX128" Verticle Lift Belt x 128" Long 2 Infeed/Outfe

ed Stacker

Van Meter 3012

5 KA77BDRE132M4BE11HR SEW Drive per SEW quote

#20160202-00044 2 Infeed/Outfe

ed Stacker

Van Meter 3012

5 T50P17H Vertical Drive Driver Sprocket 2 Infeed/Outfe

ed Stacker

Braas 3015

5 SY50M-27-1-WO-02N Single Valve Sub base 3

Infeed/Outfeed Stacker / Inspection

table

Braas 3015

5 SYS101-5UF1 Solenoid Valve 1

Infeed/Outfeed Stacker / Inspection

table

European Woodworking

30105 BK40424300 Aclathan Roller for Carriage 24

Infeed/Outfeed Stacker

Van Meter 3012

5 BK2/800/140/1.25PFN/1.2

5PFN Traverse Servo Coupler 2 Infeed/Outfe

ed Stacker

Van Meter 3012

5 P28-14M-55-HT Traverse Drive Pulleys 8 Infeed/Outfe

ed Stacker

Schmalz 3012

3 EMVP 50 24V-DC 3/2 NO Solenoid Valve 4 Infeed/Outfe

ed Stacker

Schmalz 3012

3 FMC-SW 1227.5 18 0.6

O10O10 F Large Area Vacuum Gripping System 10 Infeed/Outfe

ed Stacker

Skarda Equipment

30140 8020-4338 Corner Brackets 40


33

Skarda Equipment

30140 8020-4351 5 Hole Corner Plates 16


McMaster Carr 3014

2 3731K110 Flanged Sleeve Bearing for 3/4 Shaft 20 Infeed/Outfe

ed Stacker

McMaster Carr 3014

2 9657K253 1.015OD Spring .120" wire diam.

2.56"long (pack of 6 3 Infeed/Outfe

ed Stacker

McMaster Carr 3014

2 91598A486 1/4 x 1-1/2 Coil Pins (pkg. 25) 1 Infeed/Outfe

ed Stacker

Van Meter 3012

5 Q1 x 2" Creative Pully Bushing 4 Infeed/Outfe

ed Stacker

Applied Industrial

30125 T50Q30H Vertical Drive Driven Sprocket 2


Applied Industrial

30135

NS-R2511-A6205-41.875-V42.

Tube Roller w/ one groove and 11/16 hex axle, 3/8 Groove , orange

Lagging 24 Inspection

Table

Van Meter 3014

7 SEW W30DRS71S4

1/2HP 16.33:1 (104-RPM) MTG.POS:M1; 3/4" SOLID

SHAFT OUTPUT SIDE-A; 20160203-000177 1

Inspection Table

Van Meter 3012

5 UCPA210-31A 1-15/16" Vertical Drive Conveyor

Tapped Base Bearings 8 Infeed/Outfeed Stackers

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4.0 Recommend Spare Parts

Stock

Quantity

Part Name Part Number Vendor Machine Used

2 THK Bearings HSR25A Applied Ind. Centering Table /

Stackers

4 European Woodworking

Wheels

BK40424300 European

Woodworking

Infeed Stacker/Outfeed

Stacker

1 Solenoid Valves SYS101-5UF1 Braas Infeed/Outfeed Stacker /

Inspection table

6 Vac Filter Elements STF60P4.5SSD Schmalz Stackers

2 Vertical Lift Belt P275US x 128” Van Meter Stackers

1 Cross Transfer Belt 55HTD14M x

13Meter Long

Van Meter Stackers

5 Gripper Foam 10.01.21.00201 Schmalz Stackers

5 Retro Reflective Photo

Switch

42EF-P8KBC-F4 Van Meter All Machines

5 Transmitted Beam 42EF-E8EZB-F4 Van Meter All Machines

5 Transmitted Beam

Receiver

42EF-R7KBB-F4 Van Meter All Machines

4 Allen Bradley Trojan T15

Safety Gate Switches

440K-T11267 Van Meter Flipper/ Outfeed Stacker

1 Travers Ball Bearings Emerson_VF4S-128 Applied Ind. Stackers

1 Vertical Lift Ball

Bearings

VTBS-231 Applied Ind. Stackers

1 Drive Ball Bearings VPS-216 Applied Ind. All Tables

1 box 5/16 Eagle Belting 1032010 Applied Ind. All Tables

1 box Triple 50 Chain - 10’

Lengths

B-L 50-3RX10FT Van Meter Stackers

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5.0 P.M Schedule

PPS Line Bi-Weekly Preventative Maintenance ***NOTE: Follow Company Lockout/Tagout Procedures at all times. To lockout the infeed, turn off the main disconnect for the infeed. ***NOTE: Vacuum out all electrical panels on 03/01 and 9/01 of each year. Use a grounded vacuum. The date to vacuum the panels will not always fall on the exact day this PM prints. Vacuum on the closest date to the above date that this PM prints. ***NOTE: Change the oil in all gearboxes on 07/01 of each year. (Use Mobil 1 75W90) The date to change the oil will not always fall on the exact day this PM prints. Change the oil on the closest date to the above date that this PM prints. INFEED VACUUM PUMPS: ___ Visually inspect and listen for any noticeable signs of damage or wear. ___ Blow all dust and debris from unit. ___ Visually inspect all cables, wiring, and conduit for damage and/or proper routing. ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Check the hose that goes from the pump to the gate switch for heat stress and/or damage. ___ Check the hose that goes from the gate switch to the lift for heat stress and/or damage. ___ Clan and inspect filter. Replace if necessary! ___ Check mounting bolts for tightness and any other noticeable signs of damage or wear. ___ Reinstall muffler assembly. INFEED PORTAL: ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Visually inspect all cables, wiring, conduit, and wire trays for damage and/or proper routing. ___ Inspect all suction cups on the lift for wear and/or damage. ___ Visually inspect vertical lift belt for wear and/or damage. ___ Visually inspect traverse guide wheels for wear and/or damage. ___ Visually inspect guide ways for any damage. ___ Visually inspect vertical guide linear bearings for wear and/or damage. ___ Visually inspect vertical guide ways for any damage. ___ Check air regulator operating pressure. Pressure should be 80 psi or greater. (Located on West Side of Portal Frame) ___ Inspect regulator for wear and/or damage. ___ Inspect gearboxes (2) for obvious leaks and/or damage. ___ Change oil in gearboxes (2) on 07/01 of each year. (Vertical Lift Drive Use Shell Omala S2 6 220 Mineral oil) (Traverse Drive Use Kluber Synthetic SEW HT-460-5)

*** NOTE: The date to change the oil will not always fall on the exact day this PM prints. Change the oil on the closest date to the above date that this PM prints.

___ Lubricate all grease zerks. (Use Chevron ULTI-PLEX Synthetic EP grease: 1/2 pump per zerk) ___ Inspect all chains and sprockets for wear and/or damage. Clean and lubricate. Tighten if necessary! ___ Inspect all limit switches (0), photo-eyes (1), light barriers (0), proximity switches (9), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. ___ Inspect e-stops(0)for damage.

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INFEED PORTAL (cont’d): ___ Inspect fencing around portal area for damage. ___ Insure all guards are in good condition and in place. INFEED PORTAL POWERED CDLR ROLLERBED (2): ___ Observe rollerbed while running for proper operation. ___ Inspect overall condition of the rollers. ___ Visually inspect all cables, wiring, and conduit for damage and/or proper routing. ___ Inspect all chains and sprockets for wear and/or damage. Clean and lubricate. Tighten if necessary! ___ Inspect gearboxes (1) for obvious leaks or damage. ___ Change oil in gearboxes (1) on 07/01 of each year. (Use Mobil 1 75W90)


___ Lubricate all grease zerks. (Use Chevron ULTI-PLEX Synthetic EP grease: 1/2 pump per zerk) ___ Insure all guards are in good condition and in place. ___ Inspect all limit switches (0), photo-eyes (5), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (4) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. INFEED PORTAL CONVEYOR TABLE: ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Visually inspect all cables, wiring, and conduit for damage and/or proper routing. . ___ Observe conveyor while running for proper operation. ___ Inspect Eagle Belting drive belts. Repair or replace as necessary. ___ Inspect overall condition of the rollers. ___ Inspect conveyor rollers for bad bearings. Grasp and move each roller to inspect. ___ Lubricate all grease zerks (?). (Use EP2 Grease: 1/2 pump per zerk) ___ Inspect drive motor and chain. Tension chain as necessary w/1/2" Deflection. ___ Check gearbox for leaks (1). ___ Gearbox is lubed for life. Should be good unless leaking. (If it needs changed use Kluber Synthetic HT-460-5) ___ Insure all guards are in good condition and in place. ___ Inspect all limit switches (0), photo-eyes (4), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. INSPECTION/CONVEYOR TABLE (South): ___ Check that all inspection lights are working properly. Replace any bad or damaged lights. ___ Observe conveyor while running for proper operation. ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Visually inspect all cables, wiring, conduit, and wire trays for damage and/or proper routing.

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INSPECTION/CONVEYOR TABLE (South) (cont’d): ___ Inspect all limit switches (0), photo-eyes (2), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (2) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. ___ Inspect overall condition of the conveyor rollers. ___ Inspect conveyor rollers for bad bearings. Grasp and move each roller to inspect. ___ Inspect all limit switches (0), photo-eyes (0), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. ___ Inspect condition of the eagle drive belts for the conveyor rollers. Replace as necessary and make sure there are 2 extra belts for each roller. ___ Check Pop-Up Rollers for wear and or damage. Replace as necessary! ___ Check Pop_Up Roller Cylinders (2) for proper operation, leaks, etc. ___ Inspect drive motor and chain. Tension chain as necessary w/1/2" Deflection. ___ Check gearbox for leaks (1). ___ Gearbox is lubed for life. Should be good unless leaking. (If it needs changed use Kluber Synthetic HT-460-5) ___ Insure all guards are in good condition and in place. ___ Inspect e-stop on Operator station for damage/function. ___ Inspect all limit switches (0), photo-eyes (4), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. ELECTRICAL CABINETS: ___ Blow all dust and debis from cooling fins on the cabinet. ___ Check the output air temperature of the A/C Unit. ___ Vacuum any dust and debris from the inside of the cabinet.

***NOTE: Use a grounded vacuum. ___ Check tightness of all electrical terminals and lugs in the cabinet.

*** NOTE: Be sure power is OFF when doing this. ___ Inspect lighted buttons for burnt out light bulbs.

*** NOTE: 1 E-Stop Button Lit when not depressed. FLIPPER: ___ Blow all dust and debris from table, including cooling fans on motors. ___ Inspect all Limit Switches, Light Barriers, Photoeyes, Proximity Switches, and reflectors:

1.) Check that they are securely mounted and aligned. 2.) Always keep free of dust and debris. Wipe lenses with soft cloth. 3.) Look for any wires or cables that may be pulled out or becoming frayed. 4.) Check that all actuating arms and rollers are in good order.

___ Clean and inspect all electrical connections and fittings. ___ Check all pneumatic connections damage and/or wear on hoses and fittings. ___ Clean, inspect, and lubricate roller drive chain. Re-tension if necessary. ___ Clean, inspect, and lubricate flipper drive and traverse chains. Re-tension as needed. ___ Lubricate flange bearings on flipper drive shaft with 2 shots of EP2 grease. ___ Check fluid level of flipper rotating drive gearbox. Top with Shell Omala S2 G 220 mineral oil. ___ Change the fluid in the flipper roller drive gearbox. Top with Shell Omala S2 G 680 mineral oil.

*** NOTE: Must be completely full!!. ___ Inspect condition of gripper material on flipper clamps. Replace as needed.

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FLIPPER (cont’d): ___ Inspect safety fence for damage. Inspect East and West Safety gates for proper operation of safety switch and locking handle. ___ Inspect all limit switches (0), photo-eyes (11), light barriers (0), proximity switches (6), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. INSPECTION/CONVEYOR TABLE (North): ___ Check that all inspection lights are working properly. Replace any bad or damaged lights. ___ Observe conveyor while running for proper operation. ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Visually inspect all cables, wiring, conduit, and wire trays for damage and/or proper routing. ___ Inspect all limit switches (0), photo-eyes (4), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. INSPECTION/CONVEYOR TABLE (North )(cont’d): ___ Inspect overall condition of the conveyor rollers. ___ Inspect conveyor rollers for bad bearings. Grasp and move each roller to inspect. ___ Inspect condition of the eagle drive belts for the conveyor rollers. Replace as necessary and make sure there are 2 extra belts for each roller. ___ Check Pop-Up Rollers for wear and or damage. Replace as necessary! ___ Check Pop_Up Roller Cylinders (2) for proper operation, leaks, etc. ___ Inspect drive motor and chain. Tension chain as necessary w/1/2" Deflection. ___ Check gearbox for leaks (1). ___ Gearbox is lubed for life. Should be good unless leaking. (If it needs changed use Kluber Synthetic HT-460-5) ___ Insure all guards are in good condition and in place. ___ Inspect e-stop on Operator station for damage/function. ___ Inspect all limit switches (0), photo-eyes (4), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris OUTFEED PORTAL: ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Visually inspect all cables, wiring, conduit, and wire trays for damage and/or proper routing. ___ Inspect all suction cups on the lift for wear and/or damage. ___ Visually inspect vertical lift belt for wear and/or damage. ___ Visually inspect traverse guide wheels for wear and/or damage. ___ Visually inspect guide ways for any damage. ___ Visually inspect vertical guide linear bearings for wear and/or damage. ___ Visually inspect vertical guide ways for any damage. ___ Check air regulator operating pressure. Pressure should be 80 psi or greater. (Located on West Side of Portal Frame) ___ Inspect regulator for wear and/or damage. ___ Inspect gearboxes (2) for obvious leaks and/or damage.

39

OUTFEED PORTAL (cont’d): ___ Change oil in gearboxes (2) on 07/01 of each year. (Vertical Lift Drive Use Shell Omala S2 6 220 Mineral oil) (Traverse Drive Use Kluber Synthetic SEW HT-460-5)


___ Lubricate all grease zerks. (Use Chevron ULTI-PLEX Synthetic EP grease: 1/2 pump per zerk) ___ Inspect all chains and sprockets for wear and/or damage. Clean and lubricate. Tighten if necessary! ___ Inspect e-stops(2)for damage. ___ Inspect fencing around portal area for damage. ___ Insure all guards are in good condition and in place ___ Inspect all limit switches (0), photo-eyes (1), light barriers (0), proximity switches (12), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. OUTFEED PORTAL CONVEYOR TABLE: ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Visually inspect all cables, wiring, and conduit for damage and/or proper routing. ___ Inspect all limit switches (), photo-eyes (), light barriers (), proximity switches (), Ultrasonic Sensors (), Mag Door Switches (), and reflectors () for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. ___ Observe conveyor while running for proper operation. ___ Inspect overall condition of the rollers. ___ Inspect conveyor rollers for bad bearings. Grasp and move each roller to inspect. ___ Check Pop-Up Rollers for wear and or damage. Replace as necessary! ___ Check Pop Up Roller Cylinders (4) for proper operation, leaks, etc. ___ Inspect Alignment Fence for damage, loose bolts, etc. ___ Inspect Alignment Fence guide ways. Wipe down with light oil. ___ Inspect Alignment Fence Linear Bearings for wear and/or damage. ___ Lubricate all grease zerks. Use EP2 Grease: 1/2 pump per zerk) ___ Inspect drive motor and chain. Tension chain as necessary w/1/2" Deflection. ___ Check gearbox for leaks (1). ___ Gearbox is lubed for life. Should be good unless leaking. (If it needs changed use Kluber Synthetic HT-460-5) ___ Insure all guards are in good condition and in place ___ Inspect all limit switches (0), photo-eyes (4), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (0) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris OUTFEED PORTAL POWERED ROLLERBED: ___ Observe rollerbed while running for proper operation. ___ Inspect overall condition of the rollers. ___ Inspect all limit switches (0), photo-eyes (2), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), and reflectors (1) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris. ___ Visually inspect all cables, wiring, conduit, and wire trays for damage and/or proper routing. ___ Inspect all chains and sprockets for wear and/or damage. Clean and lubricate. Tighten if necessary! ___ Inspect gearboxes (2) for obvious leaks or damage.

40

OUTFEED PORTAL POWERED CDLR ROLLERBED (cont’d): ___ Change oil in gearboxes (2) on 07/01 of each year. (Use Mobil 1 75W90)


___ Lubricate all grease zerks. (Use Chevron ULTI-PLEX Synthetic EP grease: 1/2 pump per zerk) ___ Inspect all E-Stops (4 cable). ___ Insure all guards are in good condition and in place. ___ Inspect all limit switches (0), photo-eyes (2), light barriers (0), proximity switches (0), Ultrasonic Sensors (0), Mag Door Switches (0), and reflectors (1) for proper alignment, damage, and tightness. Wipe lenses with a clean, soft cloth. Remove all dirt and debris OUTFEED VACUUM PUMP: ___ Visually inspect and listen for any noticeable signs of damage or wear. ___ Blow all dust and debris from unit. ___ Visually inspect all cables, wiring, conduit, and wire trays for damage and/or proper routing. ___ Visually inspect Air Lines for Leaks, Worn Hoses, and Loose Fittings. (i.e. Locknuts on Flow Controls). Listen for leaks. ___ Clean and inspect filter. Replace if necessary! ___ Check mounting bolts for tightness and any other noticeable signs of damage or wear. ___ Reinstall muffler assembly.

41

6.0 Index

6.1 Contact Information

Vendor Contact Person Contact Information Website

Mc Master Carr Anonymous (404) 346-7000

[email protected] www.mcmaster.com

Van Meter Industrial Nick Miller-Mechanical Travis Doyel-Electrical

(319)-368-2867 [email protected] [email protected] www.vanmeterinc.com

Applied Industrial Tim Aldrich (515) 263-1484

[email protected] www.applied.com

Hartfiel Automation Todd Sylvester (515) 974-5714

[email protected] www.hartfiel.com

Braas Company Chris Meyer (800)-852-3583

[email protected] www.braasco.com

Schmalz Desmond Callis (919)-865-0636

[email protected] www.schmalz.com

Igus Tim Wynne 1-800-521-2747

[email protected] www.igus.com

European Woodworking Rosemary Cooper (919)-494-5197

[email protected] www.ewmco.com

Skarda Equipment Matt Ware (402)-422-0430

[email protected] www.skarda.com

Creative Automation Darryl Kuzminski

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