141 series 181 series - bush hog...141/181 series rear blade introduction section 2-2 introduction...

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141 SERIES 181 SERIES Part Number 50076192 Published 08/15 141 Series Blade 181 Series Blade

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Page 1: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

141 SERIES181 SERIES

Part Number 50076192Published 08/15

141 Series Blade

181 Series Blade

Page 2: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The man-ufacturer has designed this implement to be used with all its safety equipment properly attached to minimizethe chance of accidents.

BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observethe rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Be sure attime of purchase that the Dealer files your Warranty information on line with Bush Hog.Make certain the Model and Serial Number of the Machine is recorded in this manual forfuture reference.

Product:_______________________________________________________________

Serial Number:__________________________________________________________

Purchase Date: _________________________________________________________

Dealership:_____________________________________________________________

SERIAL NUMBER LOCATION

Page 3: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

TABLE OF CONTENTSSAFETY SECTION ...................................................................................................................................1-1Safety Messages ......................................................................................................................................1-2Decal Location ..........................................................................................................................................1-8Decal Description.......................................................................................................................................1-9Federal Laws and Regulations ................................................................................................................1-10

INTRODUCTION SECTION ....................................................................................................................2-1

ASSEMBLY SECTION .............................................................................................................................3-1Moldboard Assembly .................................................................................................................................3-2“A” Frame Assembly ..................................................................................................................................3-3Moldboard to Frame Assembly ..................................................................................................................3-4Skid Shoes & Quick Tach End Plates (Extra Equipment) .........................................................................3-5Hydraulic System ......................................................................................................................................3-6Hose Holder...............................................................................................................................................3-7Hitch Pin Arrangement...............................................................................................................................3-8

OPERATION SECTION ............................................................................................................................4-1Standard Equipment and Specifications ...................................................................................................4-3OPERATOR REQUIREMENTS ................................................................................................................4-4TRACTOR REQUIREMENTS ...................................................................................................................4-5ROPS and Seat Belt .................................................................................................................................4-5Tractor Horsepower ..................................................................................................................................4-5Tractor 3-Point Hitch................................................................................................................................. 4-6Front End Weight.......................................................................................................................................4-6GETTING ON AND OFF THE TRACTOR ................................................................................................4-7Boarding the Tractor .................................................................................................................................4-7Dismounting the Tractor ............................................................................................................................4-7STARTING THE TRACTOR .....................................................................................................................4-8CONNECTING THE REAR BLADE TO THE TRACTOR .........................................................................4-9Connecting the Rear Blade .......................................................................................................................4-9PRE-OPERATION INSPECTION AND SERVICE ..................................................................................4-10Tractor Pre-Operation Inspection/Service ..............................................................................................4-10Blade Pre-Operation Inspection/Service .................................................................................................4-11DRIVING THE TRACTOR AND IMPLEMENT ........................................................................................4-14Starting the Tractor .................................................................................................................................4-15Brake and Differential Lock Setting ........................................................................................................ 4-15Driving the Tractor and Blade .................................................................................................................4-16OPERATING THE TRACTOR AND IMPLEMENT ..................................................................................4-16Operating the Blade ................................................................................................................................4-17Shutting Down the Implement .................................................................................................................4-18DISCONNECTING THE BLADE FROM THE TRACTOR .......................................................................4-18BLADE STORAGE .................................................................................................................................4-19TRANSPORTING THE TRACTOR AND IMPLEMENT ..........................................................................4-19Transporting on Public Roadways ..........................................................................................................4-20Hauling the Tractor and Implement .........................................................................................................4-22Troubleshooting Guide ............................................................................................................................4-24

MAINTENANCE SECTION .......................................................................................................................5-1General Maintenance ................................................................................................................................5-2Lubrication .................................................................................................................................................5-3Proper Torque For Fasteners.....................................................................................................................5-4Warranty PageTo The Owner / Operator / Dealer Page

Page 4: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built
Page 5: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

SAFETY SECTION

Section 1-1

Page 6: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

SAFETY

141/181 Series Rear Blade Safety Section 1-2

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SAFETY

141/181 Series Rear Blade Safety Section 1-3

SAFETY

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Page 8: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

SAFETY

141/181 Series Rear Blade Safety Section 1-4

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SAFETY

141/181 Series Rear Blade Safety Section 1-5

SAFETY

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SAFETY

141/181 Series Rear Blade Safety Section 1-6

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SAFETY

141/181 Series Rear Blade Safety Section 1-7

SAFETY

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SAFETY

141/181 Series Rear Blade Safety Section 1-8

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SAFETY

141/181 Series Rear Blade Safety Section 1-9

SAFETY

© 2015 Alamo Group Inc.

ITEM PART NO. QTY. LEVEL DESCRIPTION

1 89475 1 WARNING Hydraulic System Failure2 89142 1 WARNING Blade Adjustment & Operation3 89141 1 CAUTION To Avoid Serious Injury or Death4 50035829 1 CANISTER Manual Storage5 50061049 3 LOGO Bush Hog Decal6 50031213 2 REFLECTOR Red7 50031212 2 REFLECTOR Amber8 50076187 1 MODEL Model Decal 141-08

50076195 1 MODEL Model Decal 141-0950076208 1 MODEL Model Decal 181-0950076230 1 MODEL Model Decal 181-10

*9 ------------- 1 SMV *SMV Placard*(Obtain from Tractor Munufacturer)

89475 Warning Decal89142 Warning Decal

89141 Caution Decal

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SAFETY

141/181 Series Rear Blade Safety Section 1-10

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INTRODUCTION SECTION

Introduction Section 2-1

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INTRODUCTION

141/181 Series Rear Blade Introduction Section 2-2

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The 141/181 Series Blades are designed with care and built with quality materials by skilledworkers. Proper assembly, maintenance, and operating practices, as described in this man-ual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize and instruct. The Assembly Section instructsthe owner/operator in the correct assembly of the Blade using standard and optional equip-ment.

Careful use and timely service saves extensive repairs and costly downtime losses. TheOperation and Maintenance Sections of the manual train the owner/operator how to workthe Blade correctly and attend to appropriate maintenance. The Troubleshooting Guidehelps diagnose difficulties and offers solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The firstsection of this manual includes a list of Safety Messages, that, if followed, will help protectthe operator and bystanders from injury or death. Many of the Safety Messages will be re-peated throughout the manual. The owner/operator/dealer should know these Safety Mes-sages before assembly and be aware of the hazards of operating this blade duringassembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word,as seen below, is intended to warn the owner/operator of impending hazards and the degreeof possible injury faced when operating this machine.

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INTRODUCTION

141/181 Series Rear Blade Introduction Section 2-3

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The 141 and 181 Series Blades are available in widths of 8' and 9' for the 141 Series and9’ and 10’ for the 181 Series. These blades feature a heavy-duty CAT II-III three-point hitchand quick-hitch. The 8’ and 9’ models of the 141 Series are rated for up to 140HP (2 WD)& 110 HP (4WD) tractors. The 181 Series with 9’ or 10’ Blade are rated at 180HP (2WD)and 140HP (4WD) tractors. The Blade is available with either hydraulic or manual mainframeswing, moldboard angle, and moldboard tilt. The Blade can be offset a maximum of 35"(141 Series) and 37” (181 Series) for working outside the dual wheels on larger horsepowertractors. The 4" diameter solid steel kingpin (141 Series) and 5” solid steel kingpin (181 Se-ries) with boxed section reinforced 1/2” x 18" moldboards, and the superior strength of themainframes ensure dependability. The bolt-on gauge wheels are an excellent feature inhelping to control the cutting depth. This is especially critical when trying to leave a smoothfinish. Skid shoes, quick-tach end plates.

At least 20% of the tractor’s weight must be on the front tires with the im-plement lifted to provide adequate traction for safe steering under goodconditions. Slow down on hills, rough terrain, and curves.

Front and rear, and left and right are determined by the normal direction of travel (the sameas on your automobile).

181 Series Shown

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INTRODUCTION

141/181 Series Rear Blade Introduction Section 2-4

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ASSEMBLY SECTION

Assembly Section 3-1

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ASSEMBLY

141/181 Series Rear Blade Assembly Section 3-2

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The 141 and 181 Series Blades are shipped partially assembled from the factory. Each blade will be shippedon two pallets. The first pallet will contain the A-frame, Back Bone and Swivel Tube assemblies. The secondpallet contains the Moldboard assembly. The pins and fasteners used to assemble the blade will be installedat the factory. The removal and reinstallation of these pins and fasteners is required to complete assembly.

MOLDBOARD ASSEMBLY

1. Remove the Tilt Pin (3) and install the Swivel tube (1) into the Moldboard assembly (2).

2. Replace the Tilt Pin (3) and secure with the supplied fasteners.

3. Attach your 8” Pin jack (4) or cylinder with the supplied 1” cylinder pins (7, 8) and secure with cotter pins.

4. Make sure your Pin Jack or Cylinder is fixed to the center positon so the Swivel Tube is 90° from theMoldboard. If cylinder is used, attach rod end to Moldboard (2).

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“A” FRAME ASSEMBLY

1. Remove A-Frame Pin (3) and install the Back Bone (2) into position.

2. Reinstall A-Frame Pin (3) thru A-Frame (1) and Back Bone (2) and secure with supplied cotter pin.

3. Install Pin Jack (4) or cylinder to left side of the A-Frame (1) and Backbone (2) with the supplied cylinderpins (7, 8) and secure with cotter pins. This Pin Jack controls the blades offset.

4. Use the supplied 1” pin (5, 6) to set the Pin Jack in the middle positon so the Backbone (2) is at 90° tothe A-Frame (1).

5. Make sure the Jack Stand (9) is installed in the Jack Stand tube located on the A-Frame.

6. Secure with the supplied pin and hair pin (10, 11). If a Hydraulic Cylinder is used, attach rod end towardMoldboard.

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ASSEMBLY

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MOLDBOARD to FRAME ASSEMBLY

1. Remove the King Pin Washer (3) and set it aside. Lower the A-Frame assy. (1) onto the Moldboardassy. (2).

2. The King Pin has a tight fit into the bushing so take care to line it up. A small amount of angle adjustmentto the A-Frame makes a huge difference during this process.

3. Once the A-Frame (1) is on the Moldboard Assy. (2), secure the King Pin with the King Pin washer (3)with the supplied fasteners (4,5,6).

4. Attach the last 16” Pin Jack (7) with the supplied cylinder pins (8, 9).

5. Lock the Pin Jack in the center position with the supplied 1” pin (10, 11) and secure with a Hair Pin.

6. If Hydraulic Cylinders are used, attach rod end toward Moldboard assy. (2) and run hoses thru A-Framehandle (12) and to tractor.

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ASSEMBLY

141/181 Series Rear Blade Assembly Section 3-5

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Skid Shoe Kit (Optional)Skid Shoe kits contian 2 Skid Shoes, Mounting Brackets and all required fasteners.

1. Attach Skid Shoe Mounting Bracket (3) to Moldboard skid shoe lugs (1) with ¾” x 6” bolts (6) and ¾” Ny-lock nuts (7).

2. Insert Skid Shoe Weldment (2) into Mounting Bracket (3). 3. Secure Skid Shoe with ¾” bent pin (4) and hair pin(5). 4. Adjust Skid Shoe (2) to desired height.

End Plate Kit (Optional)End Plate Kit contains two End Plates (L.H. & R.H.) and mounting fasteners.

1. Remove the bolts and nuts from the end hole on both ends of the Moldboards cutting edge item (8). 2. Attach End Plate weldment to the Moldboard item (1) with the smooth side out on both sides of the Mold-

board item (7). Use three 5/8” x 2” bolts item (2), six 5/8” Flatwashers item (3) (one on each side to theslotted holes) three 5/8” lockwashers item(4) and three 5/8” hex nuts item (5).

3. In the bottom hole over the cutting edge item (8) use one 5/8” x 2-1/2” bolt item (6), flatwashers, lock-washers and hex nut.

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ASSEMBLY

141/181 Series Rear Blade Assembly Section 3-6

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Hydraulic Plumbing Installation Diagram

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ASSEMBLY

141/181 Series Rear Blade Assembly Section 3-7

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Hose Holder Installlation

1. Remove a bolt, lockwasher and flatwasher from the King Pin items 1, 2 and 3.2. Place the hole in the Hose Holder (4) to the hole in the King Pin and reinstall items 1, 2 and 3.

Page 26: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

ASSEMBLY

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3 Point Hitch Attachment Assembly

Lift Pin Setup for CAT III and CAT II / III Quick Hitch

Lift Pin Setup for CAT II

Page 27: 141 SERIES 181 SERIES - Bush Hog...141/181 Series Rear Blade Introduction Section 2-2 INTRODUCTION ©2015 Alamo Group Inc. The 141/181 Series Blades are designed with care and built

OPERATION SECTION

Operation Section 4-1

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OPERATION

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BUSH HOG 160 SERIES REAR MOUNTED BLADEOPERATION INSTRUCTIONS

Your Bush Hog 141 /181 Series should now be assembled and inspected for any evidence of de-fective or damaged parts before use. Any evidence of damage should be reported to your dealerimmediately. After Hydraulic Lines have been attached to tractor and 3-Point Hitch attached, care-fully remove safety blocks from Moldboard pivot Point.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe andproper blade use to the operator. Pictures contained in this section are intended to be used as avisual aid to assist in explaining the operation of a blade. Some pictures may show shields removedfor purposes of clarity. NEVER OPERATE this implement without all shields in place and in goodoperational condition. The operator must be familiar with the blade and tractor operation and allassociated safety practices before operating the blade and tractor. Proper operation of the blade,as detailed in this manual, will help ensure years of safe and satisfactory use of the blade.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SEC-TION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THETRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your near-est authorized dealer for a full explanation. Pay close attention to all safety signs and safety mes-sages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

The 141 and 181 Series Blade is compatible with CAT II, CAT III standard hitches plus, CAT II andCAT III quick hitches. The 141 and 181 blade offsets, angles and tilts manually or hydrauliclly de-pending on the options you’ve choosen. The 141 blade is rated for 141 hp on two wheel drive trac-tors and 110 on four wheel drive tractors. The 181 blade is rated for 181 hp on two wheel drivetractors and 110 on four wheel drive tractors. Once the blade is assemblied, adjusing the offset,blade angle and tilt is simple. If Pin Jacks are used, simply pull the middle pin and select the properhole to provide the angle desired. If hydraulics are used, use your tractors controls to adjust theblade to the desired angles.

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OPERATION

141/181 Series Rear Blade Operation Section 4-3

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STANDARD EQUIPMENT and SPECIFICATIONS141 SERIES 181 SERIES

Over All Height 48” 46-3/8”Over All Width 8’ and 9’ 9’ and 10’Over All Debth 64-3/16” 71-1/4”Moldboard Height 19” 19”Weight (Lbs.) 1145 (8’), 1170 (9’) 1586 (9’), 1613 (10’)Tilt Adjustment 15° 15°Offset Adjustment 35” 39”Angle Adjustment (Forward & Reverse) 45° 45°Adjustment Method Manual or Hydraulic Manual or HydraulicLower Hitch Pin Height 24-7/16” 22-7/8”Horspower (Max) 2wd - 4wd 141-2wd / 110-4wd 181-2wd / 140-4wdHitch 3Pt. Cat. II & III 3Pt. Cat. II & III

Quick Hitch Compatible Quick Hitch CompatiblePaint Options Red, Green, Orange, Blue, Yellow Red, Green, Orange, Blue, Yellow

Cutting Edge 1/2” x 6” Bolt On 1/2” x 6” Bolt OnSkid Shoes Optional OptionalEnd Plate Kit Optional OptionalKing Pin Dia. 4” 5”Hydraulic Cylinder Sizes:Offset and Angle 3.5” Bore x 16” Stroke x 1.75” Rod 3.5” Bore x 16” Stroke x 1.75” RodTilt 3” Bore x 8” Stroke x 1.25” Rod 3” Bore x 8” Stroke x 1.25” Rod

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OPERATION

141/181 Series Rear Blade Operation Section 4-5

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Tractor Requirements and Capabilities• ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.• Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield• Tractor Horsepower- 2-Wheel Drive ..................... 8’ - 190 HP, 10’ - 160 HP- Front Wheel ......................... 8’ - 162 HP, 10’ - 136 HP• Hitch - 3 Point Hitch..........................CAT II-III and QH- Lifting Capacity .................... 8’ - 1339 lbs.; 10’ - 1459 lbs.• Front End Weights............................ As needed to maintain 20% weight on front axle

2 Wheel Drive ......141 Series - 8’ & 9’ (140 HP Max)....181 Series - 9’ & 10’ (181 HP Max)4 Wheel Drive ......141 Series - 8’ & 9’ (110 HP Max) ....181 Series - 9’ & 10’ (140 HP Max)

• Hitch - 3 Point ......CAT II and III and CAT II & III Quick HitchLifting Capacity ....141 Series 8’(1145 Lbs.), 9’ (1170 Lbs.) - 181 Series 9’ (1586 Lbs.), 10’ (1613 Lbs.)

• Front End Weight As needed to maintain 20% weight on front axle

Tractor HorsepowerThe power required to operate a blade is determined by the tractor PTO horsepower. For most operating condi-tions, the 141 Series rear blade requires a tractor with a maximum of 140 HP for 8’ & 9’ on 2 wheel drive tractorsand a maximum of 110 HP for 8’ & 9’ on 4 wheel drive Tractors. The 181 Series rear blade requires a tractor witha maximum of 181 HP for 9’ & 10’ on 2 wheel drive tractors and a maximum of 140 HP for 9’ & 10’ on 4 wheeldrive tractors. Operating the blade with a tractor that does not have adequate power may damage the tractor en-gine.Exceeding the recommended horsepower may cause blade damage by over powering the unit in heavy op-erating conditions.

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Tractor 3-Point HitchThe tractor 3-point hitch must be rated to lift at least 1145lbs. for the 8’ and 1170 lbs. for the 9’ on the 141 SeriesBlade and 1586 lbs. for the 9’ and 1613 lbs. on the181 Se-ries Blade.

The 141 and 181 Series can attach to tractor’s with eithera CAT II or III hitch. Refer to the tractor operator’s manualfor the category of the tractor used. If the hitch does notconform to the ASABE CAT II or III dimensions, the blademay not fit or raise properly. Consult an authorized dealerfor possible modification procedures to mount nonconform-ing hitches.

Use the correct hitch pins for the hitch category being used.For a Cat II hitch, 1-1/8” lower and a 1” upper diameter hitchpins are used and Cat III hitches require 1-7/16” lower anda 1-1/4” upper diameter hitch pins.

CAT II Implement / Hitch Specification CAT III Implement/ Hitch Specification

Width from outside to outside A-frame.........32-3/8” Width from outside to outside A-frame.................. 38”Quick Hitch width inside lug to lug ..............33-5/8” Quick Hitch width inside lug to lug .................. 39-1/4”Height from bottom hitch pin to top pin .............19” Height from bottom hitch pin to top pin ................. 22”Lower pin diameter .....................................1-1/18” Lower pin diameter.......................................... 1-7/16”Upper pin diameter ............................................ 1” Upper pin diameter............................................ 1-1/4”Lynch pin diameter....................................... 15/32” Lynch pin diameter........................................... 15/32”

Front End WeightA minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Frontend weight is critical to maintain steering control and to prevent the tractor from rearing up while driv-ing. If the front end is too light, add weight until a minimum of 20% total weight is reached on thefront tires. Front weights and weight carriers can be purchased through an authorized tractor dealer-ship. OPS-U- 0005

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GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement andtractor operator manuals. If any part of either manual is not completely understood, consult an author-ized dealer for a complete explanation. OPS-U- 0007

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MAINTENANCE SECTION

Maintenance Section 5-1

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General Maintenance

1. Grease all grease fittings and lubrication points before each use.2. Inspect the implement for any worn or damaged parts and replace with a genuine Bush

Hog part.3. Make sure all safety decals are intact and legible.4. Inspect unit for cracks and chips and repair if necessary. Consult your Bush Hog dealer

before any repair is made. Any unauthorized repairs will void the warranty.5. Replace eccessively worn Grader Blades. A badly worn edge increases the strain on

the blade and the tractor and reduces efficiency.6. Check all bolt and nuts to insure they are properly torque. Consult the torque chart

found in this manual for torque values.

Proper Torque Chart for Fasteners

The chart lists the correct tightening torque for fasteners. When bolts are to be tightenedor replaced, refer to this chart to determine the grade of bolts and the proper torque exceptwhen specific torque values are assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THEMANUAL

NOTE: These values apply to fasteners as received from supplier, dry or when lubricatedwith normal engine oil.They do not apply if special graphite or molydisulphide greases or other extreme pressurelubricants are used.This applies to both UNF fine and UNC coarse threads.

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Grease Points 141 Series

Grease Points 181 Series

LUBRICATIONThe Bush Hog 141 and 181 Series Rear Blades are rugged and dependable and perform satisfac-torily with proper preventive maintenance.

These series of blades have two grease points and should be greased before the blade is used andevery 10 hours of operation.

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Part Number 50076192141 and 181 SERIES 08/15Printed in USA

141 SERIES181 SERIES

REAR MOUNTED BLADES