14. assembly tutorial

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    Assembly Tutorial

    Create a new assembly

    Select the three planes in thefeature tree and make them

    visible by clicking on the glasses.

    Insert the chassis

    Go to: Insert > Component > Existing Part/Assembly

    Click on the button.

    Select the Chassis.SLDPRTin the SolidWorksModel map.

    Click OK

    The chassis is f ixed automatically in the assembly.

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    Insert the engine

    Go to: Insert > Component > Existing Part/Assembly

    Click on the button.

    Select the Engine.SLDPRTin the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Rotate the engine in the global position.

    Define the position of the engine.

    Create a coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the MIDPLANE ENGINE and

    the MIDPLANE CHASSIS planes.

    Click OK

    Create another coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the green marked surface of the

    engine as shown in the picture.

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    Select the green marked surface of

    the chassis as shown in the picture.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked surface of

    the engine as shown in the picture.

    Select the green marked surface of

    the chassis as shown in the picture.

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    Select the distance option.

    Change the distance into 20 mm.

    Ensure that the distance option is directed

    as shown in detail 1.

    If not (detail 2), select Flip dimension.

    Detail 1

    Detail 2

    Click OK

    Insert the peddle

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Peddle.SLDPRTin the

    SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Rotate the peddle in the global position.

    Define the peddle position.

    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green marked surface ofthe peddle as shown in the picture.

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    Select the green marked surface of

    the chassis as shown in the picture.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked surface of

    the peddle as shown in the picture.

    Select the green marked surface ofthe chassis as shown in the picture.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is directed

    as shown in the picture.

    Click OK

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    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked surface ofthe peddle as shown in the picture.

    Select the green marked surface ofthe chassis as shown in the picture.

    Ensure that the distance option isdirected as shown in the picture.

    Click OK

    Mirror the peddle

    Go to: Insert > Mirror Components

    Open the Selections drop down menu.

    Mirror plane: Select the MIDPLANE CHASSIS.

    Components to Mirror: Select the peddle.

    Select the Recreate mates to new

    components option.

    Select the Copy custom properties

    to new components option.

    Click OK

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    Define the new peddle

    Select the MirrorPeddle1 > Rightmouse click > Fix

    Insert the kickstand

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Kickstand.SLDPRT in the

    SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Rotate the kickstand in the global position.

    Define the position of the kickstand.

    Create a coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the green marked surface of

    the chassis as shown in the picture.

    Select the green marked surface of

    the kickstand as shown in the picture.

    Click OK

    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green marked surface of

    the kickstand as shown in the picture.

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    Select the green marked surface of

    the chassis as shown in the picture.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANE

    KICKSTAND as shown in the picture.

    Select the green marked surface of

    the chassis as shown in the picture.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

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    Insert the transmission belt

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Transmission Belt.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Define the position of the transmission belt.

    Rotate the transmission belt in the

    global position.

    Create a coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the green marked surface of

    the engine as shown in the picture.

    Select the green marked surface of

    the transmission belt as shown in

    the picture.

    Click OK

    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green marked edge of

    the engine as shown in the picture.

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    Select the green marked surface of

    the transmission belt as shown in

    the picture.

    Click OK

    Create a parallel with angle mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked surfaces of

    the engine and transmission belt

    as shown in the picture.

    Select the angle option.

    Change the angle into 7 deg.

    Ensure that the angle option is

    directed as shown in the picture.

    If not, click on Flip dimension.

    Click OK

    Insert the oil tank

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Oil Tank.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

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    Define the position of the oil tank.

    Rotate the oil tank in the global position.

    Create a coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the green marked surface of

    the engine as shown in the picture.

    Select the green marked bottom surface

    of the oil tank as shown in the picture.

    Click OK

    Create another coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the green marked edge of

    the engine as shown in the picture.

    Select the green marked edge of

    the oil tank as shown in the picture.

    Click OK

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    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANEOIL TANK and the MIDPLANE CHASSIS.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is directed

    as shown in the picture.

    Click OK

    Insert the rear wheel

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Rear Wheel.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Define the position of the rear wheel.

    Rotate the rear wheel in the global position.

    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green marked surfaces of

    the rear wheel and chassis as shown

    in the picture.

    Click OK

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    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANECHASSIS and MIDPLANE REAR WHEEL.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked FRONTPLANECHASSIS and FRONTPLANE REAR WHEEL.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

    Insert the rear fender

    Go to: Insert > Component >Existing Part/Assembly

    Click on the button.

    Select the Rear Fender.SLDPRTin the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

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    Define the position of the rear fender.

    Rotate the rear fender in the global position.

    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green marked edges of

    the rear wheel and rear fender as shown

    in the picture.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANE

    CHASSIS and MIDPLANE REAR FENDER.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked FRONTPLANECHASSIS and FRONTPLANE REAR FENDER.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

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    Insert the chain

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Chain.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANE

    CHASSIS and MIDPLANE CHAIN.

    Select the distance option.

    Change the distance into 192,5 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    If not, click on Flip dimension.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked FRONTPLANE

    REAR FENDER and FRONTPLANE CHAIN.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

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    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked CENTERPLANE

    REAR FENDER and CENTERPLANE CHAIN.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

    Insert the fuel tank

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Fuel Tank.SLDPRTin the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANE

    CHASSIS and MIDPLANE FUEL TANK.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

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    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked FRONTPLANE

    CHASSIS and FRONTPLANE FUEL TANK.

    Select the distance option.

    Change the distance into 86 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    If not, click on Flip dimension.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked BOTTOMPLANE

    FUEL TANK and BOTTOMPLANE FUEL TANK

    CHASSIS.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

    Insert the springer

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Springer.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the assembly screen.

    Click OK

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    Define the position of the Springer.

    Rotate the springer in the global position.

    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green marked surfaces

    of the chassis and springer as

    shown in the picture.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked

    MIDPLANE CHASSIS and

    MIDPLANE HANDLEBAR.

    Click OK

    Change the name of the Parallel6 mate

    Double click on the Parallel6

    mate in the feature tree.

    Change the name into:

    LOCK HANDLEBAR

    You can suppress

    this mate in the feature tree if

    you want to rotate thehandlebar.

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    Create a coincident mate

    Go to: Insert > Mate

    Select the coincident option.

    Select the green marked surface ofthe chassis as shown in the picture.

    Select the green marked surface of

    the springer as shown in the picture.

    Click OK

    Insert the front wheel

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Front Wheel.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the

    assembly screen.

    Click OK

    Define the position of the front wheel.

    Rotate the front wheel in the global position.

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    Create a concentric mate

    Go to: Insert > Mate

    Select the concentric option.

    Select the green markedsurfaces of the front

    wheel and springer as

    shown in the picture.

    Click OK

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked

    VERTICAL PLANE SPRINGER and

    VERTICAL PLANE FRONT WHEEL.

    Select the distance

    option.

    Change the distance

    into 0 mm.

    Ensure that thedistance option is

    directed as shown in the picture.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANE FRONT

    WHEEL and MIDPLANE HANDLEBAR.

    Select the distance option.

    Change the distance

    into 0 mm.

    Ensure that the distance

    option is directed as

    shown in the picture.

    Click OK

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    Insert the front fender

    Go to: Insert > Component >

    Existing Part/Assembly

    Click on the button.

    Select the Front Fender.SLDPRT

    in the SolidWorksModel map.

    Click anywhere in the

    assembly screen.

    Click OK

    Define the position of the front fender.

    Rotate the front fender in the global position.

    Create a parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked

    VERTICAL PLANE FRONT FENDER

    and VERTICAL PLANE SPRINGER.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option is

    directed as shown in the picture.

    Click OK

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked MIDPLANE

    FENDER and MIDPLANE HANDLEBAR.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance option

    is directed as shown in the picture.

    Click OK

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    |

    Create another parallel mate

    Go to: Insert > Mate

    Select the parallel option.

    Select the green marked CENTERPLANEFRONT FENDER and CENTERPLANE FRONT

    WHEEL.

    Select the distance option.

    Change the distance into 0 mm.

    Ensure that the distance optionis directed as shown in the picture.

    Click OK

    Hide all the planes and sketches

    Save the file with the following name: Assembly Chopper

    Congratulations, you just finished the complete SolidWorksModel Chopper!