12-bryant fy 2011 - engine and platform 18 apr 2011

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Engine platform briefing at 2011 AAAA convention

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  • UNCLASSIFIED

    COL Thomas H. Bryant Commander

    Aviation Applied Technology Directorate

    U.S. Army Aviation and Missile Research, Development and Engineering Center (AMRDEC)

    [email protected]

    757-878-2208

    Aviation Applied Technology Directorate Overview

    Presented to:

    AAAA 2011

    18 APRIL 2011

    DISTRIBUTION STATEMENT D

    Distribution Unlimited. Other requests for this document shall be referred to Aviation Applied Technology

    Directorate, ATTN: Security Office, Building 401, Lee Blvd., Fort Eustis, VA 23604-5577

  • UNCLASSIFIED 2

    Agenda

    Army Requirements

    AATD Resources

    Power Systems

    Platforms

    Systems Integration

    Rapid Prototyping

    Joint Multi-Role Technology Capability Demonstrator

    Summary

  • UNCLASSIFIED 3

    Conduct combined arms maneuver; defeat the enemy in close combat and seize and retain the initiative

    Conduct area security operations over wide areas (including population security)

    Understand complex situations in width, depth, and context; achieve unity of effort with diverse partners

    Connect operations to strategy; ensure progress toward policy goals Conduct sustained engagement to build partner capacity, prevent conflict, and prepare for contingencies

    Overcome anti-access and area denial capabilities; help ensure freedom of action in maritime and aerospace domains

    Conduct reconnaissance in close contact with enemy and civilian populations

    Employ a combination of defeat and stability mechanisms to accomplish the mission

    Conduct and sustain operations from and across extended distances Protect information and communications systems; enable ability to fight degraded

    Operate under conditions of transparency (24-hour news, internet)

    What We Need Army Forces to Do

    3

  • UNCLASSIFIED 4 4

    Increased Range & Full Spectrum World-Wide Performance

    Reduced Logistics Footprint

    Improved Sustainment Capability for Split-based Operations

    Improved Full Spectrum Aircraft Survivability

    Improved Sensor Performance

    Increased Situational Awareness

    Improved Operations in Degraded Visual Environment (DVE)

    Increased Precision in Operations

    Open Systems Architecture

    Improved Network Capacity and Frequency Management

    Smaller, Lightweight Precision Guided Munitions

    Robust high definition simulation-based Individual-to-Collective Training

    Driving the Need for:

  • UNCLASSIFIED 5

    Focused against hybrid/adaptive/unpredictable threats

    Extended noncontiguous/nonlinear Area of Operations

    Full Spectrum Operations in Complex Terrain

    Manned Unmanned Teaming Operations

    Increased Air-Ground Coordination

    Designed for distributed operations to support small unit operations

    Air Assault Operations more numerous but smaller in size

    Time Sensitive, Mission Critical Cargo / Heavier Loads

    Network-centric architectures to enhance organizational combat effectiveness and Joint/Coalition interoperability

    Current / Future Trends in Aviation

  • UNCLASSIFIED 6

    Transition Critical

    Technologies that Enhance,

    Sustain & Enable the

    Current and Future Army

    Aviation Fleets

    AATD MISSION

    Research, Development, and Engineering Command (RDECOM)

    Department of the Army (DA)

    Army Materiel Command (AMC)

    Aviation and Missile RDEC (AMRDEC)

    Aviation Applied Technology Directorate (AATD)

    Develop, demonstrate and apply critical technologies

    Provide Quality & Timely Engineering, Rapid Prototyping & Testing Support

    Support Worldwide Contingency Operations

    The Armys Primary Source for Integrated

    Research,

    Development and

    Engineering

  • UNCLASSIFIED 7

    AATD ORGANIZATION

    Mgt/Admin Division

    Mr. Jay Silvent Contracting Division

    Ms. Linda Diedrich

    Office of Counsel

    Mr. Wayne VanKauwenbergh

    Power Systems Division

    Mr. Ming Lau Platform Tech Division

    Mr. Ned A. Chase

    Rapid Prototype Division

    Mr. George Dimitrov

    Engines

    Mr. Gary Butler

    Drive Systems &

    Diagnostics

    Mr. Treven Baker

    Engine Components

    Mr. Kevin Kerner

    AGSE

    Mr. Paul Pantelis

    Structures

    Mr. Jon Schuck

    Rotors

    Mr. David Friedmann

    Vehicle Mgt Sys

    Mr. David Segner

    Subsystems

    Mr. Bob Hood

    Weapons/Sensors

    Mr. Ernie Burcher

    Teaming & Intelligent

    Systems

    Mr. Keith Arthur

    Survivability

    Management

    Avionics/Electronics

    Mr. Marty Walsh

    Sys Integration Division

    Mr. Raymond H. Wall

    Prototype Integration

    Mr. Dave Kinney

    Design/Analysis

    Mr. Chuck Walls

    Instrumentation/Test

    Mr. Don Skrinjorich

    Exp Fabrication

    Mr. Mark Weisner

    Commander

    COL Thomas H. Bryant

    Deputy Commander

    Ms. Sandra M. Hoff

    NCOIC

    MSG Burton Corley

    Chief of Flight Test

    LTC Wittges

    19 Engineers 28 Engineers(1 PHD)

    19 Engineers (4 PHDs)

    Over 100 Engineers,

    FTEs, XPs, Maintainers

    Transition Critical

    Technologies that

    Enhance, Sustain &

    Enable the Current and

    Future Army Aviation

    Fleets

    COMPLETING

    OUR 67th

    YEAR!

    Mr. Matt Shivers(A)

  • UNCLASSIFIED 8

    AATD FACILITIES

    Experimental Fab Shops

    Counter Measures

    Test Facility

    Ballistics Test Range Aircraft

    Component Systems (BTRACS)

    AATD

    Hanger

    Antenna

    Measurement

    Facility

    UAV Storage

    Apache Storage

    Tethered Hover Pad

    Design &

    Drafting Bldg 403

    Instrumentation &

    Structures Lab Bldg 409

    AID Bldg 404

    Headquarters Bldg 401 TAPO

    Bldg 408

    Documentation Bldg 423

  • UNCLASSIFIED 9

    Airworthiness Authority and Substantiation Process

    AATD has been delegated airworthiness authority in order to test manned or unmanned aircraft in support of Science and Technology insertion, systems engineering functions or Contingency Operations

    This is manifested through the use of AATD Experimental Test Pilots, Army Aviators and crewmembers to implement major or minor modifications, UAS testing and rapid prototyping support to deployed forces.

    Executed through a rigorous, stand-alone Safety Of Flight Review Board Process that is well-documented

  • UNCLASSIFIED 10

    AATD Strategic Partners and Collaborators

    Customers Soldiers and Aircrew Army PEOs and Program Managers: PEO AVN, PEO C3T, PEO Soldier, PM

    Utility, PM AME, PM Apache, PM Cargo, PM UAS, PM JAMS, PM BFT-A and PM ASH (Kiowa and Iraqi 407)

    Special Operations Coast Guard SMDC JASPO/OSD

    Partners Army Labs (predominantly AFDD, ARL, SSDD, ASTD, NVESD, CERDEC, ARDEC) TRADOC/ HQ AMC/HQDA (ASA(ALT)) Army G-3/5/7 Aviation task Force OSD Navy, Air Force, USMC, DARPA NASA, FAA, DHS Academia International

    Industry Aircraft Manufacturers Engine Manufacturers Vendors/Suppliers Entrepreneurs

    Technical Committees (FVLI, VAATE, AHS, AAAA, COI, NRTC, CRI and many others)

  • UNCLASSIFIED 11

    Power Systems Division

    Drive Systems & Diagnostics Engine Demonstrators Engine Components

    Mission:

    Payoffs: Increased mission radius Increased payload capability Significant O&S cost savings

    Decreased maintenance downtime Increased mission availability

    Explore, develop and transition critical engine, drive, and maintenance technologies that enhance the effectiveness of Army Aviation

    Improve the power-to-weight ratio, specific fuel consumption, durability and cost of turboshaft engines Improve the weight, noise, and durability and cost of rotorcraft drive systems Improve the effectiveness of aviation ground support equipment Improve the effectiveness of aircraft maintenance methods, techniques and equipment

    Objectives:

    Aviation Ground Support

    Equipment (AGSE)

  • UNCLASSIFIED 12

    Power Systems Critical Issue HOGE in High Hot Environments

  • UNCLASSIFIED 13

    Turboshaft / Turboprop Class S&T Roadmap

    FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 FY21

    +90% HP/Wt -40% SFC

    -50% Production Cost -50% Maintenance Cost

    +65% HP/Wt -25% SFC

    -35% Production Cost -35% Maintenance Cost

    AATE (6.2) Programs

    Future Affordable Turbine Engine Program

    +80% HP/Wt -35% SFC

    -45% Production Cost -45% Maintenance Cost

    Current & Future Forces

    Small UAV Engine Program

    Alternative Concepts Engine Program

    ATO: D.RO.2008.02 Advanced Affordable Turbine Engine

    FATE (6.2) Programs

    ACE (6.2) Programs

  • UNCLASSIFIED 14

    IPS

    COMPONENT

    DEVELOPMENT

    COMBUSTOR

    GG TURBINE

    COMPRESSOR

    ADVANCED AFFORDABLE IMPROVED TURBINE ENGINE

    TURBINE ENGINE (AATE) PROGRAM (ITEP)

    TECHNOLOGY

    TRANSITION

    & APPLICATION

    (PRODUCTION)

    CONTROLS/ACCESORIES

    POWER TURBINE

    Demonstrator

    Engine Program

    (TRL 6)

    Engineering, Manufacturing &

    Development (EMD) Program

    Full Engine Qualification

    6.2 6.3 6.4

    Engine Technology Development

  • UNCLASSIFIED 15

    Purpose: Develop advanced, affordable, 3000 hp class

    turboshaft engine technology providing improved operational capability for Blackhawk, Apache & other Future Force rotorcraft

    Products: Two competing full system demos of an

    affordable, fuel efficient, high power/weight engine

    Technology readiness for transition to EMD engine program for UH-60/AH-64 upgrades

    Enhanced Software Design Tools to support future engine development efforts

    Payoff: Provides required range & payload capability

    for UH-60 Recapitalization Improved Hot/High Engine Capability for

    Apache & Blackhawk 35% Reduction in Production Cost ($/hp) &

    Maintenance Cost Reduced logistic footprint Other Applications SOF, Jay Hawk, Seahawk,

    Joint Multi-Role Rotorcraft, HH-60 Recap

    - 25 % SFC

    +65 % Hp/wt

    - 35% Cost ($/hp)

    Schedule

    Milestones FY08 FY09 FY10 FY11 FY12 Aero, Mech Designs

    Fabrication

    - component /rig hardware - engine hardware

    Component Rig Tests

    - compressor, combustor - turbine, mech systems

    Engine Tests

    4

    5 5

    6

    Advanced Affordable Turbine Engine (AATE)

    PE 63003; Proj. D447; Task 4

    Advanced Affordable Turbine Engine (AATE)

  • UNCLASSIFIED 16

    Rotorcraft Drives Roadmap

    FY18

    Current & Future Forces

    FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16

    6.2 Composite Gearbox Housing

    High Power Density Gear Steels Intensive Quenching of Gears

    6.3

    NRTC

    Navy

    Congressional

    6.2 NASA/ARL

    COLOR KEY

    VLC Drive System Technology Development

    FY17

    Enhanced Rotorcraft Drive System

    Future Advanced Rotorcraft Drive System

    Variable Speed

    Transmission Modeling

    Improved Drive System

    Lubrication Modeling

    Develop Variable Speed Transmission System

    High Performance Long Life Drive System

    +40% HP/Wt -15 dB Gbx Noise

    -30% Production Cost -30%O&S Costs

    75% Auto detection of failures

    +55% HP/Wt -18 dB Gbx Noise

    -35% Production Cost -35%O&S Costs

    90% Auto detection of failures

    Next Generation Rotorcraft Transmission

    +70% Volumetric Power Density (HP/wt/Vol) +50% Oil Out Time

    -40% Production Cost -40% O&S Costs

    Air Force Army

    High Load Capacity Transmission Fluid

    Corrosion Resistant Gear and Bearing Steels

  • UNCLASSIFIED 17

    Composite Shaft 40% weight savings (5 lbs)

    Reduced parts count

    Investment Casting Increased power density

    (+56% for IGB, +70% for TRGB)

    Splash oil lubrication for Block III commonality

    Helical Face Gears 39% increase in power density (~13% over RDS-21 face gear

    design)

    Noise reduction due to increased contact ratio

    Cost reduction due to fewer parts

    Composite Cover 32% weight savings (26 lbs)

    Increased corrosion resistance

    Automatic Detection

    of Critical Failures Reduced maintenance

    Composite Housing Cover 29% weight reduction (55 lbs)

    Noise reduction

    Increased corrosion resistance

    Integral Coupling Composite Shaft 34% weight savings (40 lbs)

    Reduced parts count

    Enhanced Rotorcraft

    Drive Systems

  • UNCLASSIFIED 18

    Conventional Apache

    Gear Design

    Split Torque

    Face Gear

    Design

    Baseline AH-64D Drive System

    Rated Power =2800 hp

    Weight = 1260 lbs

    30 mins run dry

    1200 hr TBO

    ERDS Benefits

    +14% Radius

    OR:

    +11% Payload

    AH-64D Anti Armor Mission:

    TOGW = 17,573 lbs

    Payload = 2,956 lbs

    8 Hellfire / 320 Rnds

    Current Radius 185 NM (343 Km)

    Radius w/ERDS

    214 NM (396 Km)

    +40% HP/WT Provides:

    Helical Face Gear Composite Shaft with Integral Coupling Investment Cast IGB Composite Top Cover

  • UNCLASSIFIED 19

    OH-58D Armed Aerial Scout Mission

    Maximum HOGE Altitude (95F, 413 rotor RPM)

    0

    2,000

    4,000

    6,000

    8,000

    10,000

    12,000

    14,000

    16,000

    4,700 4,900 5,100 5,300 5,500 5,700 5,900 6,100 6,300

    Aircraft Weight (lbs)

    Maxim

    um

    HO

    GE

    Alt

    itu

    de (

    ft)

    HTS900 class

    engine TOP

    407 TOP

    XMSN Limit

    642 SHP @ Mast

    RR 250-C30R/3

    OH-58D

    XMSN Limit

    550 SHP @ Mast

    Effect of FARDS on OH-58D AAS @ 6k/95oF & 5500 lbs HOGE

    Extra 92 lbs fuel due to FARDS Weight Reduction Doubles endurance (from 0.4 hours to 0.8)

    Operation at only 89% of Transmission Limit for increased durability, decreased O&S cost, and transient torque capability

    Decreased acquisition cost over using 407 drive system

    Reduced crew fatigue due to 20dB noise reduction

    Future Drives Benefits

    Effect of FARDS on OH-58D @ 6k/95oF & 5500 lbs HOGE

    Extra fuel due to FARDS weight reduction Operation below transmission limit for increased

    durability, decreased O&S cost, and transient torque

    capability

    Decreased acquisition costs Reduced crew fatigue due to noise reduction

    Current OH-

    58D

    OH-58D w/

    FARDS

    A/C Empty

    Weight 3700 lb 3645

    A/C Gross

    Weight Limit 4800 lb* 5500 lb

    Crew 500 lb 500 lb

    Payload (Fuel**

    & Weapons) 600 lb 1355 lb

    6k/95o HOGE

    *Does not meet 5500 lb requirement @ 6k/95o

    **Max Fuel Capacity = 737 lbs

    Increased Gear Load Capacity

    Improved Bearings

    Improved Fault Detection

    Improved Lubrication & Thermal Management

  • UNCLASSIFIED 20

    ATO R.RO.2009.01 OSST-A

    Capability-based Operations &

    Sustainment Technologies (II)

    Operations and Sustainment S&T

    Roadmap

    FY18

    Current & Future Forces

    FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16

    NRTC/CRI CBM Efforts

    SBIR 6.2 Funding

    6.3 Funding Other

    COLOR KEY Continuous Power Assurance

    FY17

    ATO D.AMR.2008.09 Capability

    Based O&S Tech Aviation

    -50% Maintenance Inspections/FH +15% MTBR

    -12% Reduction in Labor

  • UNCLASSIFIED 21

    Aviation S&T Is Working CBM

    Technologies Across Entire Aircraft

  • UNCLASSIFIED 22

    Propulsion (Engines & Drives) Technologies

    Demonstrated Continuous Power Assurance & Torque Validation Demonstrated Data Fusion for Advanced Bearing Anomaly Detection

    PZT disk

    Acellent

    SMART Layer

    Connector

    Layer 2Layer 1

    Layer 3

    Installation Layer with protective coating

    Polyimide substratePrinted circuits

    Structures Technologies

    Demonstrated On-Board Crack Detection to Reduce Inspections Demonstrated Automatic Ballistic Damage Detection

    Rotor & VMS Component Technologies

    Demonstrated Automatic On-Board Blade Damage Detection Flying on UH-60 Wireless, Energy Harvesting Loads Sensors

    Electrical System & Wiring Technologies

    On-Board Wiring Health Sensors Flown on A/C to Detect Chaffing

    FY10 Technology Accomplishments

    For CBM

    Systems Integration

    Integrated Technologies into Honeywell System for Transition Demonstrated Interfaces & Standards

    MSPU 1239

  • 01-06-09

    Current Analysis

    Propulsion Prognostics

    Milestones FY11 FY12 FY13

    Tech Areas in Priority

    Propulsion Rotor/Dynamic Components

    Structures

    Drive System

    Vehicle Management Sys

    Electrical System

    Rig Testing

    Integration/Flt Testing

    Project Objectives :

    Predict mechanical and electrical component failure with sufficient fidelity to allow scheduling

    of maintenance

    Products Expected : Demonstrated set of prognostic technologies

    across six technical areas

    Integrated demonstration of prognostic algorithms

    System level fusion techniques

    Transition Targets: UH-60 IVHMS AH-64 T700

    JMR

    CBM Metrics

    50% reduction in Inspections/ Flight Hour

    12% reduction in Maintenance Labor/ Flight Hour

    15% increase in Component Mean Time Between Removals

    Less than 5% False Removal Rates

    > 10 hr detection time before failure

    Capability-Based Operations and Sustainment Technologies

    6

    4 6

    6

    6

    6

    6

    FOUO

    6

    5

    Subsystem Technologies (25) Integration Technologies (8)

    Hybrid Wireless & Optical Network

    Automated RT&B

    Tail Rotor Torque Sensor

    Rotor Loads

    and Motion

    Fatigue and Impact

    Subsystem/System Level Reasoners

  • UNCLASSIFIED 24

    Future CBM Technologies

    Propulsion Drives Electrical

    Structures Rotors VMS

    Improved torque accuracy with thermal

    effects

    Fusion of fault codes, sensor data, and LRU

    models to improve

    diagnostics/prognostics

    Advanced sensors & algorithms

    Reduce seeded-fault testing by developing

    models that generate

    faulted-component

    vibration data

    Electrical component functional & fault

    propagation models

    Advance sensors for wiring faults

    Virtual monitoring of loads

    Combine local hot-spot and global fatigue monitoring with impact

    detection sensors

    Rotor Hub

    DamperPitch

    ControlRod

    Shaft ExtenderBlade Pin

    Flap/Lag/Pitch/Thrust Bearing

    (inside hub arm)aka elastomeric/MDOF bearing

    Rotor Blade

    Spindle, Nut, Tie-Rod

    Rotor Blade

    Cuff Assy

    Bifilar Absorber

    Pitch Horn

    Swashplate(below cowling,attaches to lower PCR end)

    Droop Stop

    Scissors Assy

    Integrated load/motion sensing

    Physics-based aeroelastic & blade

    dynamic models

    Output Residual

    and Degradation ID

    -

    +

    +

    +

    Damage Estimation

    Updates

    Measured

    Input

    System

    Measured

    System Output

    Fault Effects &

    Variation

    Uncertainty

    Physics-Based Damage

    Model

    Physical models of VMS components

    VMS system level reasoner to diagnose and isolate

    critical fault modes

  • UNCLASSIFIED 25

    Platform Technology Division

    Environmental

    Protection

    Vehicle

    Performance

    Advanced

    Configurations

    Ballistic Survivability

    Modeling &

    Simulation

    Armored Cargo Floor Aeromechanics

    Aircrew Survivability

  • UNCLASSIFIED 26

    FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18

    Platform Focus Area

    FY19

    Platform D&DT Rotorcraft Structural Integrity

    AST ATO Aircrew Survivability Tech Aircraft Vulnerability Reduction

    Future Rotorcraft Aero Concepts

    High Performance Computing

    Transformational VMS Mission Configurable Control

    Adaptive Vehicle Management System (AVMS) Digital Vehicle Management and Control

    6.2 Applied Research

    6.3 Adv Tech Development

    IACP Combat Tempered Platform Demo Aircraft & Aircrew Protection

    OSR

    Rotor Durability ATO

    Configuration Trades

    Reconfigurable Rotors

    JMR Demonstrator Phase 1

    CSR 1st flight PSR

  • UNCLASSIFIED 27

    Actuator authority

    System / on-blade weight

    Blade elastic deflections

    Flight controls (primary or secondary)

    Software

    Aeroelastic stability

    Analytical tools

    AATD Rotors Program

    6.2 Aeromechanics (AFDD, ARL)

    - Analytical tools

    - Active components

    - Advanced materials

    AATD 6.3 Rotors Program

    6.2 / 6.3 VMS (AFDD, AATD)

    - HHC and primary flight

    control

    - Closed-loop optimization

    6.2 / 6.3 Structures (AATD)

    - Durability & Damage Tolerance

    - Structural analysis tools / methods

    Technical challenges Power & data transfer

    Reliability / maintainability

    Damage tolerance

    Failure modes (mechanical, thermal, electrical)

    EMI & lightning protection

    Icing / erosion

  • UNCLASSIFIED 28

    Rotors 6.3 S&T Products

    Reliable Icing Protection

    Vendor: Cox and Co.

    Blanket and electrical connections

    tested for life of blade.

    Permanent Erosion Protection

    Niobium & Tungsten Carbide spray coatings

    Provider: ARL

    1000 hours in erosive environment

    Improved Battlefield Durability Damage Assessment & Repair

    Sikorsky: Trim tab and blade aft body repairs

    Boeing: Main spar battle damage criteria

    Reliable Power and Data Transfer

    Vendor: DHi (metal fiber brush slip rings)

    Power: 24 kW (each ring)

    Data: 32 Mbps

    Est. life: 5000 10,000 hrs

    Hub-Mounted Vibration System

    Vendor: Lord Corporation

    - 75% weight of bifilar

    - 3p & 5p vibration suppression

    - reduced vib levels compared to bifilar

    Rotor De-icing Rotor Erosion Protection

    Aircraft Vibration Reduction

    Reduced Scrap & Re-build

    Improved Availability

  • UNCLASSIFIED 29

    Structures Tech Snapshot Aircraft Performance, Durability, Crew Protection

    Integrated Structural Armor

    Modeling &

    Simulation

    Structural Diagnostics

    Composite

    Repair

    UH-60 2002 UH-60 Baseline SARAP UH-60 Design

    Structural Efficiency

    Structural Integrity Monitoring

    Advanced Concepts and Processes

    Crashworthiness

    Criteria

  • UNCLASSIFIED 30

    Rotary Wing Structures Technology Provides AH-64 Increased . . .

    420 km

    +

    + 1162 lbs

    or

    + 12 Hellfire

    or

    + 1162 30 mm

    PAYLOAD

    OPERATIONAL

    AVAILABILITY

    3.8% =

    620 km

    RANGE+

    47%

  • UNCLASSIFIED 31

    Rotary Wing Structures Technology Provides UH-60 Increased . . .

    542 km

    +

    RANGE

    +76% PAYLOAD

    OPERATIONAL

    AVAILABILITY

    x 11 @

    365 lbs

    or

    + 1840 lbs

    or

    + 1840 lbs

    5.3% =

    955 km

  • UNCLASSIFIED 32

    Rotary Wing Structures Technology Provides CH-47 Increased . . .

    +

    + 19 troops

    or

    + 4606 lbs

    or

    + 4606 lbs

    RANGE

    +69%

    PAYLOAD

    OPERATIONAL

    AVAILABILITY

    955 km

    566 km

    2.8% =

  • UNCLASSIFIED 33

    Rotary Wing Structures Technology Provides OH-58 Increased . . .

    400 km

    462 km

    +

    + 114 lbs

    or

    + 1 Hellfire

    or

    + 438 50 cal

    PAYLOAD

    OPERATIONAL

    AVAILABILITY

    4.9% =

    RANGE+

    16%

  • UNCLASSIFIED 34

    Systems Integration Division

    Payoffs Increased lethality

    Increased survivability Reduced workload for pilots

    Remote sensor and weapons delivery

    Improved communications Reduced O&S costs

    Key Technologies Intelligent Agents

    Open Systems Architecture Manned/Unmanned Teaming

    Integrated Balanced Survivability Weaponized UAVs

    Man/Machine interface Autonomous UAV operations

    Unmanned/Unmanned Teaming Persistent ISR capability

    Coordinating planning and maneuver Common Operating Picture

    DEW

    Objective Self-managed aviation weapon

    systems, working in concert

    with humans, providing

    superior mission capability

    through affordable, survivable,

    sustainable technology:

    Avionics/Electronics Weapons and Sensors Teaming and Intelligent

    Systems

    Survivability Management

  • UNCLASSIFIED 35

    Rapid Prototyping Division

    Execute and support Directorate Programs through Rapid Prototyping that transition critical technologies to enhance Army

    Aviation capabilities

    Provide technical expertise and services in aviation design, analysis, fabrication, and testing for both structural and

    electrical modifications

    Provide systems engineering/operational flight test support

    Maintain test facilities, aircraft, and equipment

    Provide administrative support and oversight of AATDs AWR and Risk Management processes

    Program manage majority of customer programs

    Support Early User Assessments (EUAs)

    Support Contingency Operations (CONOPS)

  • UNCLASSIFIED 36

    Design Analysis Fabrication Component Test Airworthiness Substantiation Aviation Flight Test and Test Support Organically trained to operate and maintain:

    AH-64A/D AH-1/UH-1 UH-60A/L/M & HH-60L & MH-60M LUH-72 OH-58D CH-47D R/C-12 &T-34 & C-23 & C-7 Fixed Wing Vigilante & Raven UAVs Mi-17

    Rapid Prototyping Division Functional Capabilities

  • UNCLASSIFIED 37

    AATD Technology Integration Process

    Concept Definition (Prototyping & Integration)

    Computer-Aided Design/

    Structural Analysis (Design & Analysis)

    Component Fabrication (Experimental Fabrication)

    Flight Test (Prototyping &

    Integration)

    Structural Testing /

    Flight Test Instrumentation (Test & Integration)

    Airworthiness

    Substantiation and Approval

    (Demonstration/Evaluation

    and Contingency Ops)

  • UNCLASSIFIED 38

    MAJOR TECHNOLOGY ADVANCEMENTS

    BSAU

    Blue Force Tracking

    Hellfire debris deflection

    IFR for AH-64A/D

    GB sit awareness for OH-58

    AH-64 Deployability Kit

    CMWS/ALE-47

    SATCOM Radio

    Mylar windscreen covers

    Kiowa COSSI

    LASS Wing

    MELB Qual Support

    T700 Engine

    Rotor Ice Protection

    Composites R&D

    Advancing Blade Concept

    1st Gen IR Suppressor

    Crash Safety Enhancements Crashworthy Fuel Systems Crashworthy Seats Design Guides Landing Gear Wire Strike Protection

    SOF Support

    A2C2S

    Crashworthy External fuel Tanks

    Cockpit Airbags

    SOF Support

    Little Bird IR suppressor Development

    Longbow FCR &

    Missile

    System

    Digital FBW

    Composite Airframe-ACAP

    Cockpit automation- ARTI, D/NAPS

    Advanced Turbine Engine Technologies

    Advanced Technologies for 3rd Gen Aircraft

    Bird Dog Concept

    VITAL/ HACT

    RWST

    RPA

    T700/T55 Improvement

    30 MM Sideloader

    Adv IR coatings

    Aerogel Insulation

    ROSA

    HUMS

    AMUST UAV Control MCAP

    High Perf Shock Strut SARAP

    3rd Gen IR Suppressor

    RDS-21

    HSKT ACTD

    SHFE

    UAV Weaponization

    CBM

    UACO

    2nd Gen IR Suppressor

    VUIT 2

    UNCLASSIFIED

  • UNCLASSIFIED 39

    Environment and Challenges

    The current op tempo in-theater is 5X

    the peacetime rate, further taxing an

    already aging fleet

    The DoD rotary wing aviation fleet is aging

    and upgrades do not provide the capabilities

    required by the future fleet

    The User recognizes the need and is

    planning for the JMR

    OSD, USAACE and Joint community are defining the

    attributes to provide required capabilities

    Congress places

    emphasis on

    future vertical lift

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    Advances the

    technology

    readiness level

    of the ultimate

    JMR family of

    vehicles

    The JMR TCD is a Culminating Event

    Naval Aviation Technology

    Roadmaps

    Army Aviation Technology

    Roadmaps

    JMR TCD is the culmination of

    a comprehensive technology

    development plan

    TFT-SID Process Capability

    Gap Analysis

    OSD FVL CBA

    Army Aviation CBA

    Congressional interest

    Leverages resources

    from across the DoD

    community

    Responsive to the

    needs of, and the

    capabilities expected

    from, the Joint Rotary

    Wing fleet

    Analytical

    underpinnings

    FRAGO 8

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    JMR Concept

    JMR describes a family of vertical

    lift aircraft Includes multiple sizes/classes of vehicles Considers the vertical lift needs across the DoD Achieves significant commonality between

    platforms

    Addresses the capability gaps identified in the Aviation Operations CBA, the OSD-sponsored

    Future Vertical Lift CBA, and the 2010 Air SID gap

    analysis

    Configuration selection Advanced Helicopter Compound Rotorcraft Tilt-rotor

    Light

    Medium

    Heavy

    Ultra

    JMR TCD

    Demonstrates

    scalable/common

    technologies

    Affordability

    Performance

    Survivability

    Sustainability

    Environmental

    Capability to Perform

    Worldwide Operations

    Objective vehicle attributes Scalable common core architecture Integrated aircraft survivability Speed 170-300+ kts Combat Radius 424 km Performance at 6,000 feet and 95F Shipboard Compatible Fuel Efficient Supportable Affordability Optionally Manned Commonality

    Capabilities

    Range

    Payload

    Fuel Efficiency

    Station Time

    Speed

    Operational

    Availability

    Operations &

    Support Costs

    Survivability

    IR/RF/Laser

    Kinetic Threat

    Small Arms

    Affordability

    Size

    Scale

    Risk Future

    Aviation

    Capabilities

    6K/95

    All Weather Ops in

    Degraded Visual

    Environment

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    Summary

    AATD: Is a well-run, safe unit Has more than 67 years of experience developing innovative solutions

    for Soldiers needs

    Has a vast set of capabilities that are used to support our customers, whether the product is needed in days, weeks or years

    Provides critical technologies, deployable rapid prototyping support and engineering support in order to meet the needs of the warfighter

    Has a long-running, healthy relationship with Industry Assists TRADOC in developing reasonable requirements Works to develop the future of vertical lift technology while

    understanding that the technologies must have relevance to the current fleet

    Has and will continue to deploy, on order, to support the Soldier Takes our environmental responsibilities seriously

    Quality Work Excellent People Soldier Focused

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    From Then . And into the future.

    Always AATD