11ae brochure

8/10/2019 11AE Brochure

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Turret punch press

Punching technology

AE-255 NTAE-2510 NT


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The AE series Intelligence & Innovation at its highest level

AMADA punching technology

more than 40 years experience

For more than four decades, AMADA hasstood for the highest quality and efficiencyin the field of machine tools. During thistime, we have consequently integratedour theoretical knowledge and practicalexperience into all of our constructions.

Our innovations have always been exactlysuited to the needs and requirements of

our customers. Therefore, the AE seriesrepresents another milestone in CNCpunching technology.

The AE models the economicalintroduction to AMADA punchingtechnology at delivering the highest levelof performance. Its trend-setting, servo-electric motor combines all advantages

of mechanical punching technology withthe speed and flexibility of hydraulic high-speed punching machines. The provenAMNC controller ensures maximumprecision while being easy to operate. Inaddition, the standard specifications ofthe AE-255 NT and the AE-2510 NT hardlyleave anything more to be desired.

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State-of-the-art technologyensures the best functionality andproductivity. The AE series as alreadysuccessfully proven itself under

difficult practical conditions.

Excellent featuresare already part of the standardspecification of the AE punching machine.For even more flexibility, additionaloptional functions are available to dealwith all sheet metal requirements.

Easy operationby menu-guided user-friendly technology.The easy operation considerably increasesthe entire productivity.

Maximum cost-efficiencyAmong other things, the very good price-performance-ratio is a result of the lowacquisition costs and the absence ofmaintenance costs and the resulting costscaused by downtimes. The considerablyincreased range of application in terms offorming and complete processing alsocontributes to the high cost-effectivenessof the AE series.

The servo-electric driven AE series CNCpunching machine opens up a completelynew perspective for sheet metal processing.Two models are available, the AE-255 NT and

the AE-2510 NT, which distinguish themselvesby an exceptional price-performance ratio.

Thanks to the AE series, you can increaseproduction speed and profit from theprecision and functionality of reducedsetup times and costs. Once again, thisexpands the economic, meaningful range ofapplication for CNC punching technology.

Efficiency & effectiveness

for your success

The AE series high performancefor medium format

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Highly economic CNC

punching machines with

maximum convenience

of operation

Together with the highly accurate servo-electrical drive, the proven bridge frameis an essential construction featurefor guaranteeing high-quality results,even after years of operation.

Eccentric drive Hydraulic drive AMADA servo drive

Advantages Maximum robustness High speed Easy handling

Easy handling Freely programmable ram stroke High operation reliability

High operation reliability Low noise emission High availability

High availability Low noise emission

Extremely low power requirements

Lowest operating costs

DisadvantagesVolume (sometimesmore than 92 dBA)

High maintenance intensity No known disadvantages

Low speed Temperature-dependent

Inflexible forming processes High operating costs

On average, the power requirement ofthe drive is 3.5 kW respectively 0.7 kW instandby mode and therefore considerablyless than the power requirements of a

comparable hydraulic punching machine.One of the largest savings factors isthe innovative power recovery concept.Surplus energy from the braking processis buffered and used for re-acceleration.

Powerful

for saving energy

The servo-electric drive combines thehighest productivity with the lowestoperating costs. This drive has provenitself during tests with 100 million load

cycles. In contrast to the already familiarproblems of conventional punchingprocesses, the servo-electric punchingoperation only has advantages thereare no known disadvantages.

Servo-electric drive

40 mm thick bridge frame

AMADA AE series

Hydraulic punching machine

Punching stroke/min

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The tool turret with its patented 3-trackconstruction reduces setup times to aminimum, while providing a maximumof possibilities with 51 stations.

A large selection of tools is available forforming tasks and the insertion of threads.

Time saving processEasy precise

results

The cross-technology, seamless, multimediaAMNC controller enables convenient, user-friendly operation on almost all AMADAmachines. A speciality of multiple-machine

operation is the easy handling which thereforeensures error-free processing. The user canactivate the so-called high accuracy modefor the production of parts to very high qualityrequirements. If desired, this function furtherincreases the accuracy of the machine.

Repositioning cylinder and sheet deformation sensor

AMNC controller with graphical parts display

Tool change position with

large 51-station tool turret

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Reliable scratch-free

Two systems are available for punch slugremoval. They ensure higher processreliability:

Power vacuum and the central vacuumremoval for punch slugs. In particularly,slugs are ejected reliably from the processduring high-speed punching and damageto the work piece is therefore avoided.

The AMADA AE series is equipped witha brush table and a lifting brush tablefor scratch-free, high-quality processingthat can be programme-controlled

to avoid scratching the workpiece.This function even enables reliableprocessing of downward-directionforming such as threaded nozzles.

Processing reliability

with system

Lifting brush table for low-scratch processing

Height-adjustable lifting brush table

Power vacuum

Punch slug removal

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Extended functionality

Work chute tool very effective small part processingwith subsequent ejection via the die

Slotting tool smooth punching from any angle

Marking function alphanumeric part markingwith up to 900 strokes/min

Inch bend tool complete production of smaller formedparts without additional work cycles

Brush table

Lifting brush table

Air-Blow

Sheet deformation sensors

Tool lift

Power vacuum and punch slug removal

Work chute 300 x 300 mm

Interface for conveyer belt control

Interface for automation

Excellent equipment

features

Marking function

Work chute tool

Illustration above shows without, below with slotting tool

Inch bend tool Part example of an inch bend tool

Possible features

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5120 (2560)4165 (4100)

2082

(2082)

Technical modifications reserved. Information on accuracy according to VDI/DGQ 3441.

Workpiece precision and material thickness to be processed are also dependent on production conditions,

material, type of workpiece, its pretreatment, table size as well as the location of the work area.

Technical data AE-255 NT AE-2510 NT

Punching force 200 kN

Machine movement range

Axis travel (Y/X) 1270 x 1270 mm 1270 x 2500 mm

With automatic repositioning 1270 x 2500 mm 1270 x 5000 mm

Max. material thickness* normal steelUp to 3,2 mm = standard brush table

Up to 6,4 mm = optional havy duty brush table

Table loading weight 150 kg (F4) 50 kg (F1)

Positioning speed X-, Y- axis 80/60 m/min

Simultaneous axis speed 100 m/min

Position accuracy (without repositioning)* 0.1 mm

In high accuracy mode* 0.07 mm

Turret bore 51 stations, 4 of which are rotatable

Turret rotation speed 30/min-1

Number of punching strokes

Max. hit rate 480/min 480/min

With 25.4 mm pitch 400/min 390/min

In marking mode 900/min 900/min

Machine frame Bridge frame

Punching drive Servo-electric

Turret/table drive AC servomotors

Clamping Pneumatic

Electrical connection 400 V/50 Hz (+ 6 %, - 10 %)

Electrical consumption0.7 kW in standby

3.5 kW average

Machine air requirement 500 l/min including air blow

Power vacuum 250 l/min

Machine weight 12,000 kg 13,000 kg

Controller

Model AMNC-F

Memory capacity 10 MB

Number of controlled

axes5

Programming Absolute/incremental

Input resolution 0.01 mm

During rotation 0.01

Max. input value +/- 99999.999

Approach zero pointManual or by

programming command

Possible features

Work chute 300 x 300 mm

Sheet deformation sensors

Heavy duty brush table

Lifting brush table

Tool lift

Air blow tool lubrication

Punch slug removal

Side tables

Adjusting tools

Punch slugs and workpiece conveyer belts,

tool grinding machine

Loading and unloading systems

Programming software

Amada GmbHAmada Allee 142781 Haan

Germany

Tel. +49 2104 2126-0Fax +49 2104 2126-999

[email protected]

AmadaGmbH

AE

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0-Pr_EN-D

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Dimensions of AE-2510 NT (in brackets AE-255 NT)

11ae brochure

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