101 george biggy sr. road, canmore, alberta canada t1w-2w4...

101 George Biggy Sr. Road, Canmore, Alberta Canada T1W-2W4Quarry: 1-888-678-6234 Fax: 403-678-3219 Office: 403-257-2007 www.thunderstonequarry.com

Thunderstone Quarries is based in the heart of the breathtaking Canadian Rockies, just a few minutes away from the world renowned Banff National Park. Thunderstone Quarries Rundle Rock was used extensively in creating the internationally recognized Banff Springs Hotel. Our highly sought after Rundle Rock is a favorite with many architects, builders, landscapers and home owners.

Rundle Rock was named by the stonemasons who quarried it from the base of Mount Rundle in the 19th

century. The stonemasons discovered that this visually attractive stone was easy to work and suited to a wide array of uses. Its smooth surface, variety of thicknesses, distinctive colours and natural durability made Rundle Rock a popular commodity. Rich in character, nature provides Rundle Stone in a variety of distinctive black and brown hues creating a look that cannot be replicated by man-made imitations.

Expertly harvested by Thunderstone Quarries in much the same way as stonemasons did more then 100 years ago, the rock is taken from the mountain and transformed into a variety of forms for use in masonry walls both residential and commercial, fl ooring, fi replaces, pathways, patios, waterfalls, retaining walls and an endless array of landscaping options.

Established in 1960 by George Biggy Sr., Thunderstone Quarries remained a family run business for over 40 years. Today, Thunderstone Quarries is owned by Resman Holdings Ltd. and being operated by a dedicated management team and staff with several years experience in natural stone.

Please visit our web-site www.thunderstonequarry.com for more information, or phone us with any .evah thgim uoy snoitseuq

THUNDERSTONE QUARRIES LTD

Fairmount (Banff Springs ) Hotel

Section 01

Section 02

BUILD GREEN BUILD SUSTAINABLE

RUNDLE STONE FLAGSTONE

Our fl agstone comes in a wide variety of sizes and has many different pplication purposes. It can be used for counter tops, fl ooring, capping,interior/exterior wall facings, patios, sidewalks, fi replaces and manyother uses.

Our Rundle Stone fl ag is available in a warm brown or soft black with somewhite. You can order by individual colour, or create your own unique, rich and elegant design and blend a combination of both brown and black aspictured above.

Rundle Flagstone depending on the application can be laid in gravel/sand.Usually this is a landscaping application or mortared in on a masonry application.

Rundle Stone is a natural product and creates warmth and character to any project.

Section 02

Stone pictured here is Black Rundle 1” Flag –top view

Stone pictured below is Brown Rundle Flag – Top View

BLACK OR BROWN RUNDLE FLAGSTONE AVAILABLE IN THE FOLLOWINGSIZES: VENEER, 1”, 1” O/S, 2”, 2” O/S, 3”, 3” O/S, 4” – 5” SLABS

Note: O/ S (oversize) is not readily available, phone quarry for availability.

Approximate coverage per Imperial Ton (2,000 lbs) is as follows:

Veneer = 170 sq. ft. 1” = 140 sq. ft. 1” O/S = 140 sq. ft. 2” = 75-80 sq. ft.

2” O/S = 75-80 sq. ft. 3” = 40-50 sq. ft. 3” O/S = 40-50 sq. ft. 4” – 5” slabs =. .tf .qs 04 – 03

Flagstone can be used in both Landscaping applications such as patios, walkways, decks, fencing and Exterior Masonry on Residential or Commercial buildings. Stone can be used on the interior, for fl ooring, countertops, feature walls, fi replaces, etc.

Section 02

RUNDLE FLAGSTONE CONTINUED

Black 1” oversize Rundle Flag – Top View Black 1” oversize Rundle Flag – Side View

Black 4” – 5” Rundle Slab – Top View Black 4” – 5” Rundle Slab – Side View

Brown 3” Rundle Flag – Top View Brown 3” Rundle Flag – Side View

Section 02

RUNDLE FLAGSTONE CONTINUED

Brown and Black RundleFlag 2” in a veneer application

Stone on left is Brown Rundle FlagStone on right is Black Rundle Flag

Black Rundle 1” Flagstone Black Rundle 1” is laid up in a veneer application

Black Rundle 1” Flagstone in a veneer application

Section 02

FLAGSTONE CONTINUED

Flagstone has a shiny sealer applied to enhance stone colour as well as to protect against staining

Black and Brown Rundle Flagstone laid in a veneer application

Close up of Rundle Flagstone

Section 02

BLACK MARBLE QUARTZITE FLAGSTONE

Flagstone: Color is a rich Black with some White Marbling and a beautiful pebbling texturing on top of the stone. Flagstone has many applications from fl oors, walls, countertops, fi replaces, coping, landscaping, waterfalls, pillars, etc.

Approximate coverage per Imperial Ton (2,000 lbs) is as follows:

Veneer = 170 square feet 1” = 140 square feet 2” = 75 - 80 square feet 3” = 40 - 50 square feet

Thunderstone Quarries Black Marble Quartzite Flag Stone – Notice the beautiful texturedsurface of the stone and the white veining with some brown colour as well.

Section 02

Section 03

BUILD GREEN BUILD SUSTAINABLE

RUNDLE STONE LEDGESTONE

Build to last – Use our Natural Stone

Our Ledgestone comes in a variety of different sizes and colours. It can be used in a multitude of different applications such as wall facings, fencing, fi replaces,

fi re pits, barbecues, ponds, landscaping walls and more.

Brown and Black Rundle stone was used in above project. Notice the warmth and beautiful array of colours in above project. This is a combination of the Black and Brown Rundle. Notice the beautiful shadowing effects created by using this Combination.

Section 03

BLACK OR BROWN RUNDLE LEDGESTONE: AVAILABLE IN FOLLOWING SIZES: 1”, 1”– 3”, 3”- 5”, 6”- 8”, CORNERS – 3”- 5” LEDGE

Stone size is approximately: 8” – 10” bed x heights listed above x random lengths.Mostly used in a Masonry or Landscaping application, houses, commercial buildings, fencing, fi replaces, retaining walls, etc.

Approximate coverage per Imperial Ton (2,000 lbs) = 20 – 40 square feet EXCEPT for 6”-8” = 12 sq. ft.

Stone pictured above is Brown Rundle Ledgestone 1” – 3” in Height

Stone pictured below is Black Rundle Ledgestone 1” – 3” in Height

Section 03

RUNDLE LEDGESTONE CONTINUED

Brown Rundle Ledgestone 3” – 5” Bulk Black Rundle Ledgestone 3” – 5”

Black Rundle Ledgestone 1” Black Rundle Ledgestone 1” – 3”

Black Rundle Ledgestone Corners Brown Ledgestone 6” – 8”

Section 03

RUNDLE LEDGESTONE PROJECTS

Brown & Black Ledgestone 3” – 5”In stackable bond pattern with BlackStackable boulder for hearth & step for mantle Black Rundle Ledgestone 3” – 5”

Brown Rundle Ledgestone 3” – 5” Brown & Black Rundle Ledgestone 3” – 5 “

Brown Rundle Ledgestone 3” – 5”

Black & Brown Rundle Ledgestone 3” – 5”

Section 03

RUNDLE LEDGESTONE CONTINUED

Brown Rundle Ledgestone

Brown Rundle Stone on government building in Banff, Alberta

Stone pictured here is approximately 70% Black Rundle 3” – 5” Ledgestone and 30% Chestnut Brown Rubble (previously called Chunky Brown)

Section 04

BUILD GREENBUILD SUSTAINABLE

RUNDLESTONE

NATURAL STONE 4” BED

The beauty and uses of our Rundle Stone is limitless. It can be used on an exterior or interior as shown above. This is the world famous Banff Springs Hotel, where our stone was used not only on the exterior, but also on some of the interior walls. The stone walls add timeless warmth, richness and beauty to a piece of Canadian history.

Create your own look, whether for a wine cellar, archways, waterfalls, fi replaces, walls, pillars and many more uses with our natural stone. Our stone truly does transcend all time no matter if you are building Traditional, Modern, Country, French Provincial, English Tudor or any other style.

Size of stone is approximately 2” – 6” high x 4” bed depth x 4” – 12” + random lengths. There are approximately 15% of 4” lengths on a pallet.

4” BED CUT RUNDLE STONE

4” Cut Bed is used primarily in a masonry application, as in Residential & Commercial Walls, Fencing, Pillars, Fireplaces, Waterfalls, Interior and Exterior, etc.

Stone Size: 2” – 6” high x 4” bed x 4” – 12” +/- random length (approximately 15% of stone on pallet is 4” length)Approximate coverage per Imperial Ton = 35 – 40 square feet

Stone Pictured here is Black Rundle 4” cut bed

Section 04

Stone pictured below is Black Rundle 4” cut bed

Section 04

RUNDLE STONE CUT CONTINUED

ITEMS ON THIS PAGE ARE SPECIAL ORDER ITEMS – CALL FOR PRICING & VAILABILITY

Approx 7” wide x 3”thick x random length CopingBlack Rundle Only – Side View CopingTop View

Black or Brown Rundle square cut Jumpers 4 sides are straight cut with guillotine edge

3” – 5” thick x random sizesSoldiers (available in Black Rundle only)Approximately 3 ft long x 2-1/2” high x 4” bed

Section 04

RUNDLE STONE CUT PROJECT EXAMPLES

Stone pictured below is Black Rundle 4” cut bed

Stone pictured below is Black 4” cut with Flag jumpers Close up of Rundle stone

Black & Brown Rundle 4” cut bed combination

Close up of Black Rundle

Black Rundle 4” bed with Brown Rundle Flag jumpers

Section 04

RUNDLE STONE CUT EXAMPLES CONTINUED

Black Rundle 4” cut bed

Black Rundle 4” cut bed – Dry Stack

Interior Waterfall using 4” bed Black Rundle Stone

Black Rundle 4” Bed Interior Wall

Section 04


Black Rundle 4” Cut Bed

Close up of detail

Black Rundle 4” Cut Bed – Base for statue

Section 04


Black Rundle 4” cut

Black & Brown 4” Rundle Cut

Pillar detail on store

Close up of detail

BLACK RUNDLE 4” CUT WITH BROWN FLAG STONE

Section 04

Famous Banff Springs Hotel: Original Hotel’s Rundle Stone has oxidized over the years from a Black to a warm earth tone brown pictured behind the new fl at roofed front entryway. The new front entryway pictured in front was built with our Black 4 inch cut bed depth

Rundle Stone, Black colour - Close up of the 4 inch cut bed depth

4” CUT BED BLACK RUNDLE

Section 04

Black & Brown Rundle Ledgestone was used as Jumpers in with the 4” cut bed

4” Black Rundle used on store front with no jumpers and in a dry pack application

AUTUMN QUARTZITE 4” CUT BED

AUTUMN QUARTZITE 4” BULK

4” Cut Bed has many applications, from walls, waterfalls, fencing, pillars, fi replaces, Landscaping, etc.Average size of stone is 2” – 6” High x 4” – 12” +/- lengths x 4” bed depth. Approximate coverage per Imperial Ton (2,000 lbs) = 35 - 40 square feet Color is a beautiful soft grey, cream & rust color with silver fl ecks running throughout.

We have a large selection of assorted sizes as you can see by picture, some being very large in scale to our Plant foreman. These would be great for any landscaping purposes or put an address on a large slab for a business, residential, development entryway, etc.

Section 04

BUILD GREEN — BUILD SUSTAINABLE — BUILD TO LAST

CHESTNUT RUBBLE

Section 05

Our beautiful Chestnut Rubble has an array of different colours within the mix. Black, greys, different shades or browns, white and a hint of soft purple. As our stone was created by Mother Nature every pallet will differ slightly. This gives the stone such a unique appearance.

You can use Chestnut Rubble for almost any application with the exception of patios and sidewalks. The stones vary in size from approximately 4” to 24”.

Section 05

RUNDLE - CHESTNUT BROWN RUBBLE (Previously called Chunky Brown)

Rundle Rubble consists of random sizes (not available in Black)Approximate coverage per Imperial Ton (2,000 lbs) = 20 sq. ft. – 30 sq. ft

Section 05

RUNDLE - CHESTNUT BROWN RUBBLE PROJECT EXAMPLESPreviously call Chunky Brown)

2” Black & Brown Flag Coping on fence & Brown & Black Soldiers above front entryway

Chestnut Brown Rubble

Section 05

RUNDLE - CHESTNUT BROWN RUBBLE EXAMPLES CONTINUEDPreviously call Chunky Brown)

Close up of stone detail pictured below

WINE CELLAR – CHESTNUT RUBBLE (RUNDLE) WAS USED ON THE WALLS AND A MIX OF BROWN AND BLACK RUNDLE FLAGSTONE WAS USED ON THE FLOOR

Section 05

BUILD GREENBUILD SUSTAINABLE

RUNDLESTONE

Section 06

Natural Thin Veneer – Lighter, Thinner, Simpler

Our Rundle Stone Thin Veneer is available in 3 sizes and patterns

Random Ashlar Black: Approximately 1”-1-1/2” thick x 2”- 6” high x 4”-12” +/- long.New – Ledge Stone Black: Approximately 1”-1-1/2” thick x 1”- 3” high x 4”-12” +/- longNew – Chestnut Brown Random: Approximately 1” – 1-1/2” thick x random shapes & sizes

The stone weight is 13 – 15 lbs. per square foot. Sills are 3” Bed x random lengths x 3” +/- split face fronts.

Stone colour is charcoal black with some white and brown as illustrated in pictures. Our Brown Rundle Flag Stone was used as jumpers in some pictures. The Chestnut is predominately brown with a variety of colors - white, black, different shades of brown and a hint of purple sometimes.

Our Natural Thin Stone Veneer helps create solutions to some of the challenges facing architects, builders and designers in today’s construction market. With so much emphasis on build green now a days, our Thin Stone is a green building product, natural, low maintenance and very durable. It also uses approximately 70 – 80% less material then full bed depth masonry on a project thereby conserving on our natural resources and shipping and handling costs.

You can now use Thin Stone Veneer on your projects for a full masonry effect without having to make structural changes to support full bed masonry. Our Thin Stone Veneer can be used indoors and outdoors.

Rundle Rock is a natural stone. Always check with your dealer on actual stone color as variations do occur as stone is produced by Mother Nature.

Section 05

THIN STONE VENEER

New – Chestnut Brown Random Thin Stone Veneer Comes in fl ats with ledge stone 90 degree corners Approximately 1” – 1 1/2” thick x random shapes, sizes and colors

New – 1” – 3” Black Ledgestone Thin Veneer Comes in fl ats 90 degree corners 1” – 3” high x 1”, 1” – 1 1/2” bed depth x 4” – 12” +/- long

Section 05

BLACK RUNDLE THIN VENEER STONE Flats & 90 Degree corners, 3” Sills & Black Flag on the steps

RUNDLE THIN STONE VENEER

Black Rundle Thin Veneer Random Ashlar pattern used on outdoor kitchen

Black Rundle Thin Veneer Ashlar with Black Rundle fl ag for hearth

Section 06


Thin Stone Veneer Black Rundle with 90 degree corners and Black Rundle Sills

Thin Stone Veneer Black Rundle with 90 degree corners

Section 06


Thin Stone Veneer Black Rundle with 90 degree corners and Brown Rundle Flag Jumpers

Section 06

Section 06

Black mortar was used with the Black Rundle Thin Veneer & Brown Flag Jumpers


BUILDING CODE REQUIREMENTS

Building codes vary from Region to Region. It is the installing contractor’s responsibility to verify local codes and ensure the stone is installed to the approval of the local authority having jurisdiction.

CALCULATING STONE REQUIRED

Measure the length times the height to get square footage of fl ats required. Estimate corner lineal feet by measuring the height of area where corners are required. One lineal foot of corners = approximately ¾ of a square foot of the fl at stone. NOTE: Remember to subtract total square foot area of window and door openings from total square foot coverage.

Example: Height x Length = square foot coverage (minus window & door openings) Lineal feet of corners x .75 = square feet

300 ft x 10 ft = 3000 sq. ft – 500 ft doors & windows = 2500 sq. ft. walls 40 lin. ft corners x .75 = 30 sq. ft 2500 sq. ft. – 30 sq. ft. = 2470 sq. ft. of fl ats

TOTAL REQUIRED = 2470 SQUARE FEET FLATS & 40 LINEAL FEET CORNERS

NOTE: To convert square feet to square meters, multiply by 0.093

MATERIAL LIST

Galvanized Metal Lath: Corrosion resistant, minimum 2.5 lbs/sq. yd (1.4 kg/sq.m) expanded metal .sedoc gnidliub lacol yb deriuqer sa ro 748C MTSA htiw seilpmoc taht htal

latem rof htal latem dezinavlag dednapxe ,dekcab-repap ,bir hcni 8/3 .bl 4.3 .yllatnoziroh dellatsni si htaL .noitcurtsnoc duts nepo dna sgnidliub

Fasteners: Galvanized nails and/or screws

Weather Resistant Vapor Barrier: As required by local building codes

*Rain Barrier:Will provide a secondary plane of moisture resistance. Follow manufacturer’s instructions

Flashing: Corrosion resistant to prevent water from penetrating into exterior envelope as required by local building codes.

Mortar: Type S or N masonry mortar as defi ned in ASTM C270. When mixing and using mortar, it should be fi rm yet moist. If mortar is to dry, it will not be as strong nor provide the proper bonding. The scratch coat must cure for 24 hours.

Additives: Acrylic bonding agents can be added to mortar to increase strength of bond. Follow manufacture’s instructions.

Sealer: If you choose to seal the EXTERIOR stone, use a breathable sealer following manufacture’s instructions. This allows moisture trapped inside to get out, but does not allow new moisture to penetrate in. Do a small test section fi rst in a non-conspicuous area to ensure sealer does not change stone color.

Tools List: Dust mask, safety glasses, ear plugs, trowel, hammer, jointer, level, mortar mixer or hoe and wheelbarrow, soft bristle brush, masonry saw or circular saw with diamond blade, Masonry or stucco hock, staple gun, masonry grout bag, pigment (optional).

Quarries Ltd.INSTALLATION GUIDELINES FOR NATURAL THIN STONE VENEER

Section 06

FRAMED EXTERIOR BACK UP WALL - Figure 1

The exterior sheathing provides a base for the application surface.Cover the sheathing with weather resistant vapor barrier. Lap vapor barrier a minimum of 4 inches at the joints or as recommended by vapor barrier instructions.Install metal lath with galvanized screws or nails that penetrate a minimum of 1.5 inches into the stud.Fasteners should be installed a minimum of 6 inches, on centre, vertically and horizontally.Corners need to be wrapped completely with metal lath and overlap 4 inches over wall lath.Trowel on scratch coat ½ inch to 5/8 inch thick. Let cure 24 hours.All materials and installation must be in compliance with local building codes


Section 06

PREPARATION

Figure 1

CONCRETE BACK UP WALL - Figure 2

Ensure that the new concrete or masonry surface is clean and free from dust, release agent, grease or oil. If soiled, clean with muriatic acid and a wire brush, rinse with clean water and allow to dry. Thin Veneer stone can be applied directly to the concrete/masonry wall when the surface is dry.

On existing concrete/masonry walls, sandblast surface to remove old paint, grease, and sealers.Rinse with clean water. If this is not an option, apply expanded metal lath to concrete/masonry surface with concrete screws or nails. Trowel on scratch coat ½” to 5/8”. Let cure 24 hours


Section 06

PREPARATION

Figure 2

INSULATED CONCRETE FORMS (ICF) – Figure 3

Apply weather resistant vapor barrier (building code compliant) overlappingjoints minimum of 4 inches.Apply metal lath using galvanized screws or nails that penetrate through theICF and cured concrete wall as per the ICF Supplier’s specifi cations.Trowel on scratch coat ½” to 5/8” thick.Let cure 24 hour


PREPARATION

Figure 3

Section 06

FRAMED INTERIOR BACK UP WALL – Figure 4

Install expanded metal lath over building code compliant wall board with galvanized screws or nails, at a minimum of 6 inches, on centre, vertically and horizontally. (See fi gure 1 for corners).Trowel on scratch coat ½ inch to 5/8 inch thick.Let cure 24 hours.


PREPARATION

Figure 4

Section 06

Thunderstone Thin Veneer should be a minimum of 4 inches above grade if dirt and 2 inches above concrete, masonry or wood. This ensures proper drainage of wall system as per applicable building codes, and less chance of staining due to contaminates in soil or water.

Lay stone from a few different boxes to create your design, as stones differ slightly in shape and color. Always install corner pieces fi rst, alternating the long and short ends to prevent having a straight vertical line. Then install fl at pieces, working towards the centre of your wall. Ensure that the stone is clean of any dirt, dust or debris from stone before installing. Make sure your starting row of stone is always level.

Once scratch coat has cured, you can trowel mortar directly onto the prepared surface. Work in a small area no larger then 6 -8 square feet so mortar doesn’t harden before stone is installed. Press the stone fi rmly into the mortar.

OR

You can butter the back of each stone with mortar and press fi rmly onto scratch coat. Make sure mortar is ½” to 5/8“ thick to ensure proper bonding and the back of the stone is completely covered to help protect against moisture penetration. The mortar should not be installed if temperatures will drop below 4.5C (40F) as it will not cure properly. The use of antifreeze or accelerator compounds to lower the freezing point of mortar is prohibited (International Building Code, Section 2104.3). Never apply frozen stone to a frozen surface.

Dry-Pack - No exposed mortar joints, stones are laid tightly together. Fill in any exposed areas with a masonry grout bag.

OR

Exposed Mortar Joint – Stones are laid with a ½” exposed joint. Use a masonry grout bag to fi ll in all the joints after stone is laid. As the mortar becomes fi rm, but not dry, tool the joint to the desired depth. (You should be able to press your fi nger into the mortar and leave a slight dent to know when it is ready to tool).

NOTE: You can add colored pigment to the mortar mix to create a different look. Follow the manufacture’s instructions. This is optional.

Excess mortar should only be removed using a soft bristle brush when mortar is still in the crumbly stage, not hardened. If mortar has hardened on stone, wait 48 hours then clean stone with a MILD cleaning solution and soft bristle brush. NEVER USE ACID to clean stone. One manufacturer of cleaning and sealing products is www.fabrikem.com . Check with your local masonry/building supply company to see which manufacture’s product’s they carry. Follow manufactures instructions on proper usage.

Once the stone has been installed, there should be no construction or movement on the opposite side of the walls for approximately 72 hours, as this could cause damage to the setting of the stone.

Flashing is installed (in accordance with the local building code) at penetrations & terminations of stone to help prevent moisture penetration.

Always wear safety glasses, dust mask and ear plugs when cutting stone, and safety glasses at all times, for protection.


INSTALLATION

Section 06

*Cladding systems such as stone are not waterproof and despite their considerable durability, sound building practices require keeping water from penetrating exterior walls. Building paper and house wraps are a well established way of providing protection and most commonly used. They need to be augmented with the combination of air fl ow and water drainage.

This rain barrier provides an un-interrupted drainage path and ventilation for incidental moisture between the exterior fi nish materials and wall sheathing.

Select a product that will provide a secondary plane of moisture resistance to resist inward moisture transport.These products are usually available through masonry or building supply companies. These products must be installed according to the manufacture’s instructions. The rain barrier (drainage mat) is an intermediary layer between the building paper and the metal lath (see fi gures 1 and 3).

There are several different companies that manufacture rain barrier systems. Here are just a few. Check with your local masonry/building supplier to see which manufacturer they carry.

EMC – 3639 by www.buechelstone.com Mortairvent by www.advancedfl ashing.com Waterway by www.stucofl ex.com Delta-Dry by www.cosella-dorken.com

WARNING: Contact with wet (unhardened) concrete, mortar, cement, or cement mixtures can cause SKIN IRRITATION, SEVERE CHEMICAL BURNS (THIRD DEGREE), OR SERIOUS EYE DAMAGE. Frequent exposure may be associated with irritant and/or allergic contact dermatitis. Wear waterproof gloves, a long sleeved shirt, full length trousers, and proper eye protection when working with these materials. If you have to stand in wet concrete, use waterproof boots that are high enough to keep concrete from fl .meht otni gniwo Wash wet concrete, mortar, cement, or cement mixtures from your skin immediately. Flush eyes with clean water immediately after contact. Indirect contact through clothing can be as serious as direct contact, so promptly rinse out wet concrete, mortar, cement, or cement mixtures from clothing. Seek immediate medical attention if you have persistent or severe discomfort.


INSTALLATION CONTINUED

Section 06

Section 07

RIP RAP & TAILINGS: AVAILABLE IN BLACK OR BROWN RUNDLE

ALL RIP RAP IS SPECIAL ORDER AND SUITABLE FOR ONLY SOME APPLICATIONS. DIFFERENT GRADES AS FOLLOWS:

**Note – Rip Rap is bigger then Tailings and will most likely have some dirt on it. Rip Rap 1 is similar to Tailings but does not have the guillotined edge on it.

RIP RAP 1 – Leftovers from the splitting pile, containing a mix of smaller pieces, fi st size up to roughly the size of a cinderblock, varying in thickness from 1” – 6”.

RIP RAP 2 – Leftovers from the cutting room loading rock, containing a mix of smaller pieces, fi st size up to pieces roughly the size of 2 cinderblocks, varying in thickness from 1” – 12”.

RIP RAP 3 – Is like small irregular boulders, containing a mix of pieces 5” – 10” one way. This type of Rip Rap is only available in large quantities.

TAILINGS – Are the end cuts from our cutting machines. There is usually nothing over 7” thick x random lengths and sizes. It is used mostly for ground cover that is not supposed to be walked on. Usually these pieces have no dirt.

Stone featured here is Tailings, with an Irregular Boulder with address on it.

Section 07

Rip Rap Class 1

Tailings close up

Tailings

Rip Rap close up

RIP RAP & TAILINGS CONTINUED

RIP RAP & TAILINGS CONTINUED

Crush is most commonly used for pathways, walks, patios, gardens, landscaping. Available in 3 sizes: 10mm, 20mm & 40mm. Crush is only available in Black color.

Cubic Yard = 1.5 Ton Cubic Meter = 2 Ton

Good Rule of Thumb = 1 Ton = 100 square feet @ 2 inches deep 1.5 Ton = 100 square feet @ 3 inches deep

Section 07

40 mm Crush (approx 1-1/2”)

10mm Crush (approx 3/8”) (Fines)

20mm Crush (approx ¾”)

Small Steps – Brown Rundle

Small Step – Black Rundle – 18” x 18” x 6” thick

Small Step – Brown Rundle – 3’ x 18” x 6” thick

Large Steps – Brown Rundle

Large Step – Black Rundle – 4’ x 4’ x 8” thick

Large Step – Black Rundle – 3’ x 3’ x 8” thick

Small Size: 6” – 8” Rise, 2 ft. x 3 ft and under – Black or Brown color Medium Size: 6” – 8” Riser, 2 ft x 3 ft and larger – Black or Brown color

RUNDLE STEPS

Section 08

Large & Small Black Rundle Steps

Large Black Steps shown with medium stackable Black Rundle Boulders & 2” Oversize Black Flagstone at base of steps

RUNDLE STEPS CONTINUED

Section 08

Available in Stackable (fairly fl at tops and bottoms for easier stacking) or Irregular shaped

RUNDLESTONE BOULDERS – BLACK OR BROWN

Section 08

Small Stackable Brown boulders

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SMALL MEDIUM LARGE

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10" - 16" high 16" - 24" high 24" + high

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* random lengths and heights are similar in size ** depths and heights are similar in size

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Large Stackable Black Boulders

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Small Irregular Black Boulders

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Large Irregular Brown Boulders

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NATURAL STONE LANDSCAPING IDEAS

Section 09

There are so many ways to incorporate natural stone into your landscaping designs. We have a large assortment of styles and colours to choose from. We have fl agstone, ledgestone, cut stone, thin stone veneer, crush (fi nes) tailings, boulders (fl at & irregulars), steps, rubble and rip rap. Above water fountain is built with our black and brown rundle stone in an assortment of our fl agstone and ledgestone sizes. Imagine sitting around a natural stone fi re pit built with one of our beautiful stones with fl at boulders used as benches and fl ag stone patio. Incorporate some trees and fl owering bushes/fl owers and you have created a garden paradise. That piece of tranquility away from a hectic day.

Black Rundle ledge 1” – 3” as retaining wall, large Black Rundle steps, and 20mm crush

Brown & Black Rundle 2” fl ag, small stackable boulders, crush

Black Rundle, small & medium size stackable boulders

LANDSCAPING CONTINUED

Section 09

Black Rundle medium stackable boulders, fl agstone

Black Rundle medium stackable boulders, fl agstone

Brown & Black Rundle irregular boulders, Black medium boulders mixed in with other stones


Section 09

Brown & Black Rundle fl ag, crush, Black Rundle, small & medium stackable Boulders and large steps

Assorted sizes of Brown & Black Rundle

Assorted sizes of Brown & Black Rundle

Brown Rundle fl ag, stackable boulders, steps, 6” – 8” ledge


Section 09

Black Rundle oversize 1” fl ag standing, Brown & Black fl ag

Large Black Rundle stackable boulders

Black Rundle Stone Flag walkway and step – set in mortar

Rundle Rip Rap

Brown Rundle 4” cut bed bench with Black Flag walk


Section 09


Section 09

Black Rundle Flagstone assorted sizes

Black Rundle fl ag and crush

Black Rundle Flagstone & Boulders

Black Rundle Flag, crush and irregular boulders


Section 09

Archway in Brown Rundle Ledgestone

Brown Rundle Ledge was used to build the gazebo. Notice the beautiful detail

Black Rundle Irregular boulders moss covered

RUNDLE FENCING

Section 09

Black Rundle 4” cut bed with Brown Jumpers

Black Rundle 4” cut bed with 2” Rundle fl ag for coping

Combination of Black & Brown Rundle fl ag stone with 2” fl ag coping

Section 09

RUNDLE FENCING CONTINUEDRUNDLE FENCING CONTINUED

Pillars & top of wall is Black Rundle 3” to 5” Ledge with 1” Black Flag on wall facePillars & top of wall is Black Rundle 3” to 5” Ledge with 1” Black Flag on wall face

Black Rundle 4” cut bed and Black 3” – 5” Ledge

Black Rundle 4” Cut Bed with Flag Jumpers

Section 09

RUNDLE FENCING CONTINUED

Black Rundle 4” Cut Bed with Black Rundle Flagstone coping

Black Rundle 4” Cut Bed with Black Flagstone coping

Stone pictured here is Brown Rundle Ledgestone 3” – 5”

FENCING CONTINUED

Black Rundle 4” cut bed used for base and sides. Black Rundle Flag used as background for sign

Brown Rundle 4” cut bed with Black Rundle Flag coping

Section 09

FENCING CONTINUED

Oversized Black Rundle Slab

Brown Rundle Ledge was used on pillars and Black Rundle Flag is used on walkway

Brown Rundle Ledgestone 3” – 5”

Section 09

GUIDE TO BUILDING A MORTARLESS RETAINING WALL

Section 09

1st Step – Determining quantity of stone required, based on wall size and thickness.

EXAMPLE: Wall is 50 feet long x 2 feet high x 1 foot thick = 100 cubic feet (cf) Stone weighs approximately 125 pounds per cubic foot 100 cf x 125 lbs/cf = 12,500 lbs divided by 2,000 lbs = 6-1/4 tons stone needed (no waste calculated into formula)

2nd Step – Dig your ditch approximately 6 inches deep and 12 inches wide (must be as wide as widest stone) along the base of your wall location. Fill in with gravel or crushed rock as a base. You don’t need footings, as without mortar, the stones are not bonded together and will expand and contract with the frost. Sort stones by size, using the largest as your base (see picture below) Set stones back approximately 2 inches for every 12 inches of height. Fit stones as tight together as you can fi lling in the spaces with some of the smaller size pieces. Make sure you backfi ll and compact as you go.

Products – Stone, Crushed Stone (or gravel)Tools – Level, Small sledge hammer or heavy hammer, string line, folding ruler, wheelbarrow, shovel, Pick.

NOTE: It’s very important to make sure your base is level as your wall will be crooked as you go up. If using stones 12 inches wide, you shouldn’t exceed 48 inches in height.


Section 10

APPROXIMATE FT2/ M2 COVERAGE PER IMPERIAL TON (2,000 LBS) OF NATURAL STONE

STONE TYPE SIZE COVERAGE TON

CIRTEM LAIREPMI

RUNDLE FLAGSTONE Veneer – ½” – ¾” 170 sq. ft. 15.81 sq. m

m .qs 31 .tf .qs 041 ”1

m .qs 31 .tf .qs 041 ezisrevO ”1

m .qs 7 .tf .qs 08-57 ”2

m .qs 7 tf .qs 08-57 ezisrevO ”2

m .qs 81.4 .tf .qs 05-04 ”3

m .qs 81.4 .tf .qs 05-04 ezisrevO ”3

m .qs 7.3-8.2 tf .qs 04 - 03 sbalS ”5 – ”4

RUNDLE LEDGESTONE 1” – 3” 40 sq. ft 3.7 sq. m

m .qs 9.1 tf .qs 02 RO llaW yrnosaM ”5 = .tF .qS 04

20 Sq. Ft. = 10” Landscaping Wall evoba sa emaS ”5 – ”3

m .qs 21.1 .tf .qs 21 ”8 – ”6

33.2-65.0 .tf .qs 52 – 6 KCATSYRD


Section 10

APPROXIMATE FT2 COVERAGE PER TON OF NATURAL STONE

STONE TYPE SIZE APPROX COVERAGE TON

CIRTEM LAIREPMI

RUNDLE CUT 4” BED 4” Bed x Random Heights 35 – 40 sq. ft. 3.3 – 3.7 sq. mshtgneL modnaR x

RUNDLE BOULDERS Sizes below are Thickness 6 – 12 sq. ft 0.6 – 1.12 sq. m Stackable Small Medium Large Irregular 1 ft. 1 – 2 ft. 2 ft. +

CHESTNUT BROWN RUBBLE Random Sizes 20 – 30 sq. ft. 1.9 – 2.79 sq. m

BLACK MARBLE Veneer 170 sq. ft. 15.81 sq. m

m .qs 31 .tf .qs 041 ”1 ENOTSGALF ETIZTRAUQm .qs 7 .tf .qs 08 – 57 ”2

m .qs 81.4 .tf .qs 05 – 04 ”3


CLEANING OF NATURAL STONE

Use a soft bristle brush and water to remove excess mortar from stone before it sets.This is done after mortar becomes fi rm (typically 30 -60 minutes). Loose mortar cleans fairly easy if only set for a short time. You should never leave mortar on stone overnight as it is then extremely diffi cult to remove.

If mortar has been left on to long, try a solution of 1 part vinegar and 4 parts water, using a soft bristle brush. Rinse repeatedly with clear water. Do not let vinegar/water solution dry on the stone as it might leave a fi lm which will be hard to remove. Never use a wire brush on stone as it could scratch or damage it.

Do not use Acid washes as it can be harmful to the Stone. You can also check with a Building supply/Masonry Dealer for a cleaner for Natural Stone to remove mortar, following manufactures guidelines for proper usage. You must let Dealer know what kind of stone as different stones require different cleaners.

SEALING OF NATURAL STONE

Natural Stone is very porous. If stone is being used in an interior application such as countertops, fl ooring, hearths etc. we recommend using a protective sealer. This will help prevent or minimize staining. Check with a Masonry, Tile or Building Hardware supplier for a Natural Stone sealer following manufactures instructions.

If using a sealer on an exterior application, you must make sure it is a BREATHABLE sealer, allowing moisture trapped inside to escape, but not allowing new moisture to penetrate. It must be a Natural Stone sealer. Follow manufactures instructions.

You should allow at least 72 hours curing on new installations before applying sealer. Always test a small area not highly visible for suitability before overall application of sealer.

Section 10


Section 10

TAGS AND PACKAGING

Thin Veneer - The small box fl ats and corners have weather resistant sticker on them, with description of contents checked off. Boxes are made of heavy duty cardboard waxed inside and out with side hand holes for easy lifting and drainage holes on bottom.

Thin Veneer – Big boxes fl ats and corners are wire mesh attached to pallet with reinforced wooden corners and weather resistant tags.

Picture on right shows smooth back of stone (bottom of picture) and split face front (top of picture) .

Natural stone has weather resistant tags attached with wire to pallets, with description of material, weight, color and size checked off.

Section 10


EXAMPLE OF SOME OF OUR SAMPLE BOARDS THAT ARE AVAILABLE

Boards are made out of MDF board & painted a soft dove grey color. Size is 13.5” wide x 17.5” tall with hand hold

Stickers on boards show product type, sizes available and approximate coverage per square foot.

Reporting of these test results constitutes a testing service only. Engineering interpretation or evaluation of the test results is provided only on written request.

LOS ANGELES ABRASION TEST REPORT

OFFICE: Calgary PROJECT NO: CA17379

TO: Thunderstone Quarries 1401 Hastings Cres SE Calgary, AB T2G 4C8

ATTN: Ms. Natalie Prokopetz PROJECT: Quality Assurance – Stock Testing

SOURCE: THUNDERSTONE SAMPLED ID: BROWNSTONE SAMPLED BY: CLIENT

DATE SAMPLED: DEC 2007 DATE RECEIVED: DEC 2007 DATE TESTED: DEC 11/07

MATERIAL GRADING: #1

ACTUAL SIEVE SIZES

AMOUNT

- 75mm + 63mm 2475.6 g

- 63mm + 50mm 2500.9 g

- 50mm + 37.5mm 5028.6 g

- + g

NO. OF REVOLUTIONS TOTAL SAMPLE 10,005.1 g

NO. OF SPHERES + #12 MATERIAL AFTER 8111.9 g

WT. OF SPHERES - #12 MATERIAL AFTER g

LOSS AT 100 REVOLUTIONS % LOSS AT 500 REVOLUTIONS %

LOSS AT 200 REVOLUTIONS % LOSS AT 1000 REVOLUTIONS 18.9 %

TESTED IN ACCORDANCE WITH CSA A23.2 – 16A (ASTM C131) CSA S23.2 – 17A (ASTM C535)

COMMENTS:

Per:

Section 10

Section 10

AMEC Earth & Environmental, A Division of AMEC Americas Limited 221 – 18th Street S.E. Calgary, Alberta CANADA T2E 6J5 Tel + 1 (403) 248-4331 Fax + 1 (403) 248-2188 www.amec.com

TECHNICAL REPORT CERTIFIED CONCRETE TESTING LABORATORY IN ACCORDANCE WITH CSA STD. A283 TO: Thunderstone Quarries FILE NO: CA17379 1401 Hastings Cres. SE DATE: 14 December 2007 Calgary, AB T2G 4C8 ATTN: Ms. Natalie Prokopetz

PROJECT: Quality Assurance - Stock Testing SUBJECT: Density and Absorption Tests Following is a summary of results for tests performed on Black and Brown Quarry Stone, received at our laboratory for testing December, 2007.

Sample Specific Gravity (Density) Absorption Identification Kg/m3 %

Blackstone 2718 0.30 Brownstone 2715 0.37

Note: • Tests performed in accordance with the following ASTM Standard: ASTM C97-96 • Test results presented above represent the average of two specimens for each stone and test conducted. AMEC Earth & Environmental a Division of AMEC Americas Limited

K.W. Gillingwater, C.E.T. Senior Technical Supervisor Materials Engineering Division


SOUNDNESS OF AGGREGATE SULPHATE TEST REPORT

OFFICE: Calgary PROJECT NO: CA17379 COPIES TO:



SOURCE: THUNDERSTONE SAMPLED ID: BLACKSTONE SAMPLED BY: CLIENT


SOLUTION: MgSO4 NUMBER OF CYCLES: 5

WEIGHT LOSS

SIEVE SIZE PASSING RETAINED

ORIGINAL GRADING (%)

MASS OF TEST FRACTION (g)

PASSING FINER SIEVE AFTER TEST (%)

WEIGHTED AVG. LOSS (%)

COARSE AGGREGATE 63 mm 37.5 mm 0.6

37.5 mm 19 mm 0.6 19 mm 9.5 mm n/a 1522.4 1512.9 0.6 9.5 mm 4.75 mm 0.6

TOTALS 2.4 FINE AGGREGATE

10 mm 5 mm 5 mm 2.5 mm

2.5 mm 1.25 mm 1.25 mm 630 μm 630 μm 315 μm 315 μm 160 μm 160 μm -

TOTALS VISUAL EXAMINATION

SEIVE SIZE NO. OF PARTICLES PASSING RETAINED ORIGINAL FINAL

QUALITATIVE COMMENTS

63 mm 37.5 mm 50 mm 37.5 mm 25 25

TESTED IN ACCORDANCE WITH CSA A23.2 – 9A (ASTM C88)

COMMENTS:

Per:

Section 10

Section 10


SOUNDNESS OF AGGREGATE SULPHATE TEST REPORT

OFFICE: Calgary PROJECT NO: CA17379 COPIES TO:



SOURCE: THUNDERSTONE SAMPLED ID: BROWNSTONE SAMPLED BY: CLIENT


SOLUTION: MgSO4 NUMBER OF CYCLES: 5

WEIGHT LOSS

SIEVE SIZE PASSING RETAINED

ORIGINAL GRADING (%)

MASS OF TEST FRACTION (g)

PASSING FINER SIEVE AFTER TEST (%)

WEIGHTED AVG. LOSS (%)

COARSE AGGREGATE 63 mm 37.5 mm 1.1

37.5 mm 19 mm 1.1 19 mm 9.5 mm n/a 1522.5 1505.0 1.1 9.5 mm 4.75 mm 1.1

TOTALS 4.4 FINE AGGREGATE

10 mm 5 mm 5 mm 2.5 mm

2.5 mm 1.25 mm 1.25 mm 630 μm 630 μm 315 μm 315 μm 160 μm 160 μm -

TOTALS VISUAL EXAMINATION

SEIVE SIZE NO. OF PARTICLES PASSING RETAINED ORIGINAL FINAL

QUALITATIVE COMMENTS

63 mm 37.5 mm 50 mm 37.5 mm 25 25

TESTED IN ACCORDANCE WITH CSA A23.2 – 9A (ASTM C88)

COMMENTS:

Per:

AMEC Earth & Environmental, A Division of AMEC Americas Limited 221 – 18th Street S.E. Calgary, Alberta CANADA T2E 6J5 Tel + 1 (403) 248-4331 Fax + 1 (403) 248-2188

TECHNICAL REPORT CERTIFIED CONCRETE TESTING LABORATORY IN ACCORDANCE WITH CSA STD. A283 TO: Thunderstone Quarries FILE NO: CA17379 1401 Hastings Cres. SE DATE: 14 December 2007 Calgary, AB T2G 4C8 ATTN: Ms. Natalie Prokopetz

PROJECT: Quality Assurance - Stock Testing SUBJECT: Compressive Strength and Modulus of Rupture Following is a summary of results for tests performed on Black and Brown Quarry Stone, received at our laboratory for testing in December, 2007.

Sample Compressive Strength (MPa) Modules of Rupture (MPa) Identification Perpendicular to Rift Parallel to Rift Perpendicular to Rift Parallel to Rift

Black Stone 147.4 164.5 37.1 35.1 Brown Stone 118.3 105.8 40.1 46.8

Note: • Tests performed in accordance with the following ASTM Standards: Compressive Strength - ASTM C170-90 Modules of Rupture – ASTM C99-87 • Compressive Strength results presented above represent the average of the two specimens tested for each rift direction. • Modules of Rupture results presented above represent single tests only for each rift direction. AMEC Earth & Environmental a Division of AMEC Americas Limited

K.W. Gillingwater, C.E.T. Senior Technical Supervisor Materials Engineering Division

101 george biggy sr. road, canmore, alberta canada t1w-2w4...

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