10. r230tec rfg pm lsp 3001 mandatory spare part list

CAIRN INDIA LIMITED

RGT UPGRADATION PROJECT – R230

Cairn Document Number: R230TEC-RFG-PM-LSP-3001

MANDATORY SPARES LIST

A2 11.07.14 ISSUED FOR REVIEW CJP AND DEK

Rev Date Purpose of Issue Prepared

by Checked by Approved By

RGT UPGRADATION PROJECT (RGT) R230

Cairn Document Number:

R230TEC-RFG-PM-LSP-3001

Revision A2

CONTENTS

TABLE OF CONTENTS

Sl. No. Title

1. Mechanical Static Equipment

2. Mechanical Rotary Equipment

3. Mechanical Package

4. Piping

5. Instrumentation & Telecom

6. Electrical

7. HSE

8. Tools and Tackles




Revision A2

The Project Spares have been divided into three major Categories:

1. Mandatory Spares 2. Start up and Commissioning Spares 3. Operation Spares

Procurement Philosophy : Mandatory Spares : The below list mentions the minimum mandatory spares that shall be supplied along with the individual equipment. These are the minimum spares required for the project.

Start Up & Commissioning Spares : These spares shall be included in the EPC Contractor scope. The list of commissioning spares as required shall be furnished by the EPC Contactor on award of the job; however the price of it shall be included in the lumpsum offer. Start up and Commissioning spare as required are to be provided by the Contractor. The unutilized spares shall be the property of the owner. Operation Spares : The vendor shall recommend in a list of spares for 5 years of operation; EPC contractor submit the list of these spares as recommended by the vendor along with the unit rate with a validity of 2 years from the date of Purchase order by EPC contractor on the vendor. These spares shall be procured by CIL themselves; however the listing of Operation Spares is a must requirement along with the other list of mandatory spares during engineering.

1. MECHANICAL STATIC EQUIPMENT: 1.1. Pressure Vessels

Sr No Part Description Quantity Required

1 Bolting for each nozzle with blind / companion Flange and for each pad nozzle

10% (minimum two in each size)

of installed fasteners.

2 Gaskets for each nozzle with blind / Companion flange for each pad nozzle

Two sets for each installed gasket.

3 Bolting for internal flanges of each size / type

One set of each size of each nozzle




Revision A2


4 Gasket for each internal flange of each size / type

Two sets for each installed gaskets

5 Sight / light glasses assembly complete with bolting and gasket

4 sets for each installed glass

6 Bolts, nuts, clamps, spares for demister of each size / type

10% (minimum two in each size)

of installed fasteners.

1.2. Tubular Exchangers


1 Gaskets for each nozzle with blind/ companion flange and for each pad nozzle

2 sets

2 Bolting for each nozzle with blind/ companion flange and for each pad nozzle

10% (Min 2 of each size)

3 Lamiflex sealing strips 100%

4 Bolting for Channel cover flange 10% (Min 2 of each size)

5 Gasket for Channel cover flange 10% (Min 2 of each size)

1.3. Air Coolers


1 Gasket for header cover and nozzles with blind flange

400%

2 Gaskets for plugs 200%

3 Plugs 20%

4 Belts 100%




Revision A2


5 Bolts and nuts for all nozzle with BF & Cover plate

20%

6 Diaphragm Actuator with positioner for each type of auto variable pitch fan (for Moore fan) (Alternatively vendor recommended spares for his type of auto variable pitch fans for make other than Moore).

One set

7 Blade for each size / type of fan One set (one set is total number of blades in one fan)

8 Set of pulleys (fan & motor ) a. 1 set for each type of fan / motor set not exceeding two in number.

b. 2 Sets for each type of fan / motor set numbering three and more.

9 Fan clevis bolts a. 4 for each type of fan upto and including two in number

b. 8 for each type of fan exceeding two in numbers but upto and including six in number c. 12 for fans above six in number

10 Fan Bearing set (top + bottom = 1 set)

a. 2 for fans uptp including two in number b. 3 for fans exceeding two in numbers

but upto and including six in numbers. c. 5 for fans above six in numbers.

11

Motor Bearings

a. 2 for quantity upto including two in

number b. 3 for fans exceeding two in numbers

but upto and including six in numbers. c. 5 for fans above six in numbers.




Revision A2

1.4. Degassing Boot Internals

Sr No

Part Description

Quantity Required

1

Bolts / Nuts of each size type

10% of total for each size (minimum 10 nos of each size / type)

2

Clamp assemblies

10% of total for each type and size (minimum 10 nos of each size)

3 Gaskets or tapes 100% of each type and size

4

U-Clamps

10% of each type and size or 10 nos whichever is minimum

1.5 Tanks- Sr No

Part Description

Quantity Required

1

Bolting for each nozzle with blind/ companion flange and for each pad nozzle

10% (Minimum 2 of each size)

2

Gaskets for each nozzle with blind/ companion flange and for each pad nozzle

2 sets

3 Bolting for internal flanges 10% (Minimum 2 of each size)

4 Gasket for each internal flange 2 sets

5 Sight/light glasses assembly complete with bolting and gasket

4 sets

2. MECHANICAL ROTARY:

Sno. Description Quantity Required

1 PUMPS:




Revision A2

1.1 Centrifugal Pumps (Process Service) a. One set of complete replaceable inner case element consisting of all rotating and stationary hydraulic elements (diffuser or volutes etc.) (Only for multi- stage centrifugal barrel type pumps)

b. One set of dynamically balanced complete rotor assembly including balancing drum. (Only for multi-stage centrifugal axial split type pumps) c. One set of mechanical seal in case of process service centrifugal pumps

d. One Lube oil filter cartridge

1.2 Positive Displacement Pumps (Rotary) 1 set of mechanical seals

2 COMPRESSORS / FANS & BLOWERS

2.1 Centrifugal Compressors 1 set of dynamically balanced rotor + 1 set of dry gas seals

+ 1 set of bearings

+ 1 set of couplings

+ 1 Lube oil filter cartridge

2.2 Centrifugal Fans 1 Rotor with bearings

2.3 Induced Draft / Forced Draft Fans 1 set of dynamically balanced rotor with bearings




Revision A2

Sno. Description Quantity Required

2.4 Packaged Integrally Geared

Centrifugal Air

Compressors

1 set seals + 1 set bearings+ 1 set of couplings + 1 Lube oil filter cartridge + 1 Suction air filter element

2.5 Reciprocating Compressors

(Utility & Instrument Air Service)

1 Lube oil filter cartridge +

1 Suction air filter element .

2.6 Reciprocating Compressors (Process

Service)

1 set of cylinder valves

1 set of LO filters

1 set of packing rings

1 set of valve gasket

2.7 Positive Displacement Compressors

(Rotary)

1 set of dynamically balanced

Rotor + 1 set of timing gear + 1set of shaft seals + 1 set of bearings + 1 set of couplings

3 MECHANICAL DRIVERS / GEAR BOXES

3.1 Special Purpose Gear Box 1 set of dynamically balanced rotor + 1 set of bearings

3.2 General Purpose Gear Box NIL

3.3 Special Purpose Coupling 1 SET OF Coupling Shim membranes

4 Oil mist lubrication system 1 set of filter cartridge

1 set of gaskets

3. MECHANICAL PACKAGE: SR.NO.

DESCRIPTION

Quantity Required

FEED FILTER /CARTRIDGE FILTER / COALESCER/STRAINER

1 Sets of Filtering Element 100%

2 Gaskets 100%

3 Nuts and Bolts 10%




Revision A2

EJECTOR / EDUCTOR

1 Gaskets 400% of each flanged joint

2 Nuts and Bolts 20% But not less than 4 studs with 8 nuts for each fanged joint

3 Steam Nozzle 100%

SILENCER

1 Gaskets 100%

2 Nuts and Bolt 20%

ELECTRIC HOIST

1 Brake Liner (LT,CT,Hoist) 200%

2 Bearing 200%

3 Oil seals and Gaskets 200% 4 Electrical spare refer individual electrical item spare

part list

STATIC MIXER

1 Gaskets 100%

2 Nuts and Bolts 20%

4. PIPING: 4.1Spares to be left after commissioning of the plant shall be as given in the following table :

Sr.no. Part Description Size Range * Quantity Required (% of as built)

1 Pipes and Fittings ½” to 36” 2 ( Min. one pipe length of 6 meters) see note -2




Revision A2

Sr.no. Part Description Size Range * Quantity Required (% of as built)

2 Pipes and Fittings Above 36” Nil

3 Valve and Flanges 1/2” to 8” 2(Min. 2 Valves of each specifications)

4 Valve and Flanges 10” and above Nil

5 Bolts, Nuts All sizes 10

6 Gaskets All sizes 10 (Min. 4 Nos.)

7 Traps All sizes 2(Min. 1 No. for Line Traps only, No process Traps.)

8 Expansion Bellows All sizes 100

Notes:

1. % of quantity required to be left as mandatory spares is for each and every item / size / material consumed other than normal carbon steel (Like AS , SS , NACE ,HIC,IBR,DSS,GRP ) in as built including piping used in various vendor supplied packages. i.e all the items created in plant summary shall be individually considered to calculate spares requirement as per the criteria tabulated above. No substitution is allowed.

2. As a minimum one piece (one pipe length) per item shall be supplied. No

substitution in size, schedule, rating and material is allowed. 3. No spare quantity is required for process traps and motor operated valves.

4. As a minimum one set of bolt/nuts to be supplied for each material, diameter and length.

5. For rating 900# and above and sizes 10” and above, minimum one valve surplus

shall be supplied for each piping class and for each sze, rating, material. 6. For 8” and 900# and above, 2% or minimum 1 whichever is higher to be used.

5. INSTRUMENTATION & TELECOM:

Sr.no Part Description Quantity Required

1 FIELD INSTRUMENTS

1.1

Pressure Gauges

10% ( Subject to min. of 1) of each type, range, material of construction and rating, whichever is higher.

1.2

Temperature gauges

10% ( Subject to min. of 1) of each type / range of Temperature Gauges, whichever is higher.

1.3

Level Gauges

a) For transparent gauges, 10% & of illuminators with holder and reflector and 50% of bulbs

b) In case of magnetic type level gauges, 10% of bi-color rollers for each gauge to be provided in addition to above.

c) 30% subject to min one number of glass of each type, size along with pair of Gaskets( Cushion & Wet Gasket), whichever is higher.

d) 20% subject to minimum one number of Gaskets for Gauge Cocks/Valves Bonnet/ Packing 10% (subject to min of 1) of each type, range , make and material of construction, whichever is higher

1.4

SMART Transmitter for Pressure, Flow (DP),Level (DP) and Temperature

10% (subject to min of 1) of each type, of Electronics Transmitter card & LCD display, gasket, O-rings etc.

1.5

3Way manifold

10% (subject to minimum of 1) each size and material to construction; whichever is higher.

1.6

Ultrasonic / Radar Instrument

a) 1 Pair probe for each flow instrument & 1 probe / antenna for each level instrument

b) 1 number electronic card of each type c) 2 number fuses of all types

1.7

Capacitance / RF type instruments

10% or minimum one number of each type of electronic card of each type whichever is higher


1.8

Temperature Elements

10% (subject to minimum of 1) of each type, range, length and make of Thermocouple with Thermowell, whichever is higher. Same philosophy to be followed for multi point thermocouples also but without thermowells.

1.9

RTDs

10% (subject to min of 1) of each length of RTD with Thermowell, whichever is higher

1.10

Skin Type Thermocouple

10% (subject to minimum of 1) of each length & type of skin thermocouple, whichever is higher.

1.11 Ceramic Thermowell 1 no. for each Tag

1.12

Temperature transmitters

10% (subject to min of 1) of each type, range, make and material of construction, whichever is higher.

1.13

Variable Area Flowmeter (Rotameters)

10% or minimum one no. float & set of Packing for each type, size, rating and material, whichever is higher

1.14

Vortex Flow Meter

a) One set of gasket and Packing for each type and Size b) 10% or minimum one number of each type of electronic cards whichever is higher

1.15

PH & conductivity transmitter

a) Electrode - 10% or minimum 2 nos b) PCB -10% or minimum 1 no. c) Power PCB -10% or Minimum 2 nos. d) PH preamplifier card - 10% or minimum 2 nos.

1.16 Nucleonic Level instruments 10% or minimum 2 nos. of Electronic Block • with HART signal output • without photomultiplier tube • with software • with HART signal output (not intrinsically safe)

2.0 IN-LINE INSTRUMENTS

2.1

Control Valves

a) 10% or min 2 nos. of each type, size rating of Trim set consisting of seat, seat ring / seal ring, plug with stem, cage (whichever applicable), packing material


b) 10% (subject to minimum of 1) of Positioners (smart or pneumatic) with links of each type and make, whichever is higher c) 15% (subject to minimum of 1) of Diaphragm, Actuator spring of each type/ range, whichever is higher d) 10% (subject to min of 1 ) of air filter regulators of each make, whichever is higher

e) 10% (subject to minimum of 1) of Bonnet gaskets/ gland packings, piston O-rings, bearing & liner (of valve) f) 10% (subject to minimum of 1) of any special accessories provided along with the control valve like boosters position transmitters (whichever applicable), proximity switches, I/P converters etc whichever is higher.

2.2

Shutdown valve and ON- OFF Valve

a) 10% (subject to min 1) of air filter regulators, whichever is higher b) Seal kit consisting of O rings, gaskets, etc. against each valve. c) 10% (subject to min of 1) of proximity switches, whichever is higher d) 10% (subject to min of1) of solenoid valves of each types. Whichever is higher e) 10% of seal kit consisting of Plunger assembly, Coil, O-ring shall be provided for solenoid valves f) 10%(subject to minimum of 1) of accessories like quick exhaust fuses, whichever is higher

2.3

Pressure Relief Valves

Disc - 10% of total quantity of identical pressure relief valves or minimum one number whichever is higher Expansion Bellow - 10% of total quantity of identical pressure relief valves or minimum one number whichever is higher Spring - 10% of total quantity of identical pressure relief valves or minimum one number whichever is higher Gasket set - 10% of total quantity of identical pressure relief valves or minimum one number whichever is higher

2.4

Pressure control Valve

a) Repair kit consisting of (orifice, plug, spring,gasket, diaphragm, o-ring for each valve)


(Self Actuating Valve)

b) 20% or minimum 2 nos. of each type /size, rating etc. of Trim set consisting of seat, seat ring/seal ring, plug with stem, cage (wherever applicable), packing material for each valve to be provided as spare.

2.5

PRDS & De-super heater unit

Same as those of Control Valves and Shut Down valves and additionally a) Gaskets for actuator per unit b) Gaskets for valve and connections per unit (if such gaskets are special and supplied by PRDS/ De-Super heater vendor)

c) Spray nozzle per unit 2.6 Breather Valves 1 Set of seal kit for each valve

2.7

Flame Arresters

One no. of flame arrester element and one set Gasket for each Type, Size, Rating and material

2.8

Rupture Disc

3 Nos. of Gaskets & 3 Nos. of spare discs for each Tag

3 ANALYSER

3.1

O2 Analyser

a) Furnace Assembly -1

b) Thermocouple - 1

c) Sensor board - 1

d) Zirconia Oxide Cell -1 e) Each type / rating of Fuses - 1 set f) Thermistor assembly - 1 g) Ceramic filter - 1 h) Processor card - 1 i) Any Other card - 1

3.2

HydroCarbon Analyser (Infrared)

a) Rings and gasket - 2 set of each type b) Sensor and Detector - 1 no. c) Rotameter - 1 no. d) Pressure Control Valve - 1 no. e) Fuses - 5 sets f) Electronic card - 1no. g) Other Aux. Cards - 1 each h) Processor card and other electronic 1 no. each.


3.3 Moisture Analyser a) Sensor and Detector -1 no. b) Electronic card - 1no. Each type c) Fuses - 5 sets d) Flow indicator & switch - 1no.

3.4

H2S Analyser

a) Cadmium lamp - 2 nos. b) Cell window -2 nos. c) Window gasket - 10 nos. d) Air regulator - 1 no. e) Seal kit for ball valve - 4nos. f) Kit-o-ring - 2 sets g) Seal kit, Air act. - 2 no. h) Fuse - 5 set each i) Realy - 1 set each j) Display Board - 1no. With each analyser

k) Processor Board - 2no. l) Other Cards - 2each

3.5

Sampling systems

For various instrument types used in sampling systems, spares philosophy shall be as per this document.

4

DCS/PLC system

4.1 Each type of Module used in DCS/ PLC like I/O Cards, all type of processor cards, all type of power supply cards, communication cards, Interface cards, controller cards etc. as required for the existing system modification

5% of total installed quantity

4.2 Isolators/ Signal Multipliers 5% of total installed quantity of each type

4.3 Prefabricated cables 10 Set with connecting plugs for each type of peripherals and I/O hardware

4.4 Relays 5% of total installed quantity of each type

4.5 Push Buttons, Lamps, Selector switches, Switches

5% of total installed quantity of each type


4.6 System Spares Bus capacity: 40% Number of Nodes: 30%

4.7 Installed spares I/O Level: 20% Marshalling: 20%

4.8 Spare Space I/O Level: 20% Marshalling: 20%

4.9 MCBs 5% of total installed quantity of each type

4.10 System Cabinet Air Filter 100%

4.11 Fuses 100% of each type

4.12

A) Modules

5% or 1 module of each type (processor module, I/O module, communication module, power supply module etc.) being used inclusive of those used in consoles. This shall include spare modules for hardwired instruments also.

10% or minimum 2 nos. of Safety Barriers, Signal Converters, trip amplifiers etc.

20% or minimum one no. of each type of Fuses, MCBs, Auxiliary relays 10%or minimum 2 nos. of communication system components such as hubs, switches, routers, etc. whichever is higher

4.13

Consumables

Consumable spares including Laser printer cartridges, Paper or any other consumable items supplied along with the system required for a minimum of 6 months duration after system acceptance.

5.0 OTHER ITEMS

5.1

Snubber, Syphon, Gauge Saver, etc.

10% (subject to minimum of 1) of each item used, whichever is higher

5.2

Loop powered indicators

20% (subject to minimum of 2) of Loop powered indicators used, whichever is higher

5.3

Solenoid Valves

20% or minimum 2 nos. of solenoid valves of each type used.

5.4 MCT Block 10% of each type of MCT Block used.


5.5

Instrument Valves/Tube Fittings

10% subject to minimum one no. for each type, size whichever is higher

5.6

Panel mounted instruments 10% or minimum one no. Whichever is higher

5.7

Cooling fans and filters for Cabinets and consoles

10% of each type used

6

CCTV

A) Camera Station - 1 no. B) Camera 1 no. C) Lens with zoom -1no. D) Water tank with tube, bracket - 1 no. E) Receiver and drive - 1 no. F) Keypad including joy stick - 1 no.

7

Machine Monitoring System

a) 10% or minimum 2 nos. of ech type of probes (vibration, speed, displacement etc.) and transducers / proximator / extension cables b) Electronic modules / cards : 10 % or minimum 1 no. of each type, whichever is higher

8

Gas detection system

Sensors : 20 % or minimum 2 sets of each type, whichever is higher

Electronic cards / PCB : 10 % or minimum of 1 set of each type used, whichever is higher.

9 Telephone Exchange

a) All fine cards 20%

b) Processing cards One set

c) Power supply cards One set

d) Crone connectors 20%

e) GD Tubes (If protection devices Provided)/Other line

20%

f) Crone Tool 4 Nos


10.0 Fire Alarm System

a) All cards One set

b) DGFAP One No

c) Fuses One set

d) Break glass 100%

e) Talk back hand 10 nos

f) Hammer 10%

g) Terminal Blocks 10%

11.0 Paging System

a) All cards One set

b) All fuses One set

c) FLP horn 10% each type

d) FLP call stations 10% each type

e) Power supply unit One no. each type

f) Switches & indication lamps One set each type

6. ELECTRICAL:

Sr.No PART DESCRIPTION Quantity Required

1.0

Generator ( one set of spares for each rating and type )

One set

a) Generator bushings One set

b) Current transformer One set

c) Potential transformer One set

d) Diodes for exciter One set

e) Generator relays One set


f) Gen. Field breaker. One set

g) Exciter field breaker One set

h) Field discharge resistor One no. type each

i) DVR- all control cards One set

j) DVR.- CTs One set

k)DVR- Power supply card One set

I)DVR - Contactors, relays & control transformers One set

2.0

Power Transformers (one set of spares for each rating and type)

a) Bushings HV & LV One set

b) Gasket One set

c) Buchholz relay One set

d) Neutral CT One set

e) Explosion vent diaphragm Two nos.

F Gauge glass) 2 Nos of each rating & type.

3.0

33KV switchgear - (one set of spares for each rating and type )

a) Spare breaker One no. for each rating

b) Bus insulators 5%

c) CT & PT (all types and ratings) One set each

d) Closing coils 10%

e) Shunt trip coil 10%


f) All protection relays One set of all types

g) Panel limit switches & interlocking switches 10% each type

h)Panel operating Switches (all types) One set end

i) Control fuses (all types & ratings) 10 Nos. each rating & type.

j) Male pads One set each for all types

4.0

6.6KV switchgear (one set of spares for each rating and type)

a) Spare Breaker One no. for each rating


c) CT & PT (all types & ratings) One set each

d) Closing Coils 10%




h) Panel operating switches (all types) One set each

I) Control fuses (all types & ratings) 10 Nos. each rating & type.


k) Vacuum bottles-incomers and bus couplers 3 nos each rating

I) Vacuum bottles- Outgoing feeders 3 nos each rating

m) Breaker limit switches & interlocking switches 10% each type

Sr.No

PART DESCRIPTION

Quantity Required

5.0

415V PCC/PMCC/EPCC switch boards (one set of spares for each rating and type)

a) ACB(each type & rating) One no. each


c) CT/PT/Control transformer ( all types &

ratings)

One set each

d) Closing coils 10%




h) Panel operating switches (all types) One set each

i) Control fuses (all types and ratings) 10 Nos. each rating & type.


k) Breaker limit switches & interlocking switches 10% each type

I) Control connectors Five set each for all types

6.0

415V MCC/ASB/LDB Switch Boards (one set of spares for each rating and type)

a) Vertical bus bars 5 nos. each type


c) CT One set each

d) All protective relays/bimetal relays 5 nos. each type/rating

e) Power fuses

Five set each type & rating

f) Control fuses (all types and ratings)

10 Nos. each rating & type

Sr.No

PART DESCRIPTION

Quantity Required

g) Power and control connectors Five set each for all types

6.6 kV Extension Panel (LHS + RHS) Quantity is per switchboard.

Closing coil 1

Shunt trip coil 1

control fuses(all type & rating ) 10 Nos. each rating & type.

415 V Extension Panel (LHS + RHS) Quantity is per switchboard.

Closing coil 1

Shunt trip coil 1

control fuses(all type & rating ) 10 Nos. each rating & type.

7.0.

Soft Starter/Variable frequency drives(one set of spares for each rating and type)

a) Transistors / GTB One No of each rating & type.

b) Control Card One No of each type.

c) Power supply card One No of each rating & type.

d) Relays/Contactors One set each

e) Power & control fuses 20 % or one no (min) of each rating

f) Man machine interface One set

g) CT/PT One set each

h) Cooling fans One set

i) Limiters & protection devices One set

8.0 Relay I Data concentrator panel / HMI (One set of spares for each rating/model type)

a) All cards such as input and out put cards, power supply cards, processor cards etc.

One No of each type.

b) All control fuses

10 Nos. each rating & type.

Sr.No

PART DESCRIPTION

Quantity Required

9.0

UPS (one set of spares for each rating and type)

a) Power transistors/IGBT One set

b) Switching module with static switch One set

c) Power supply card One set

d) Operating console card One set

e) All fuses 10 Nos. each rating & type.

f) Cooling fans One set

10.0

DC System (one set of spares for each rating and type)

a) All fuses 10 nos. of each rating & type.

b) All Cards such as input & output cards, power supply cards, processor cards etc.

1 no. of each rating & type.

c) Load break contactor One No

d) Contactor coil One No

e) Thyristors One set

f) BLOCKER DIODE Two nos.

fuse link 10 nos. of each rating & type.

11.0

HV induction motors (one set of spares each rating and type)

a) Bearings One set

b) Terminal / bushings One set each

12.0 MV induction motors (one set of spares for each rating and type)

a) Bearing Assembly One set

b)Terminal / bushings One set each

c) Bearings One set

13.0 Synchronous motors (one set of spare for each rating & type)

Fuses 10 nos of each rating & type

Bearing ( DE & NDE ) (as applicable) one each

14.0 ECS

Interposing relays (As applicable) 5 Nos. of each type

Power supply & control cards. 1 nos. of each type.

7. HSE:

Sr

No

Part Description Quantity Required

1.0 Clean agent system

1.1 Clean agent cylinders (filled), for centralized system basis

(maximum of the following)

a. For each installation

b. Exceeding 1 no but not exceeding

100 nos

c. Exceeding 100 nos plus for every additional 100 nos

1 no (minimum) 5% of main cylinders.

5 nos + 2 % of main cylinders

1.2 Automatic and Manual release system One of each type / size used in the system supplied

1.3 Cylinder valve with safe pressure relief

One of each type / size used in the system supplied

1.4 Clean agent nozzles 10% of total nozzles used in each size /

type with minimum drill holes.

1.5 Clean agent release push buttons 10% of total used of each type

2.0 Hoses & Branch pipes 10% of total used of each type

3.0 Spray nozzles for water spray system 10% of each type


4.0 Foam chambers / makers 1 nos of each type / size

5.0 Quartzoid bulb detectors / sprinklers 10% of each size / type

6.0 Fire Extinguishers 10% of each size / type

7.0 Washer for hydrant valve 10% of each size / type

8. TOOLS AND TACKLES:

10.1. Bidder to ensure supply of all tools and tackles for operation and maintenance of the entire plant and equipment and the list of the same shall be furnished along with the bid. They shall be preferably hydraulically operated tools. The price of the same shall be included in the lump sump price.

10.2. Special tools:

Following minimum tools shall be supplied by the vendor:

• Hydraulic bolt tightening bolt wrench 1 no

• Any other special tools which in opinion of supplier are required including set of Non sparking tools. 1 set each

• Hydraulic pullers (bearing/coupling) 1 no

• 3T wheel mounted trolleys 2 nos

• 3T manual operated mobile crane (360 swing) 1 nos • Non sparking spanners open end and ring set full set 46

mm incl hammers.

10.3. General purpose maintenance tools

• General maintenance tools 1 set

• Set of open spanners 1 set

• Set of box spanners 1 set

• Torque wrench 1 no

• Slings, D shackles 1 set each

• Dial gauges digital 1 no

• Callipers inside 12”, outside 12” 1 set each

• Vernier calliper 12” digital 1 no

10.4. Diagnostic tools

• Portable vibration analyser. 1 no

• Portable bearing temperature indicator 1 no

• Lube oil test kit for viscosity / sp gr 1 no

• Temperature calibrator. 1 no

10. r230tec rfg pm lsp 3001 mandatory spare part list

Documents

project spares

list of spares

minimum spares

list of mandatory spares

unutilized spares

list of commissioning

minimum mandatory spares

mandatory spares list