1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid...

43
1

Upload: zoe-hubbard

Post on 05-Jan-2016

232 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

1

Page 2: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

thermoplastic molding material.thermoplastic molding material.solid at room temperature.solid at room temperature.

2

Page 3: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

- Baseplate wax: sheets, establish initial arch form in construction of CD.

- Bite wax: record the occlusal surfaces of teeth.

- Boxing wax: sheet wax used as a border of an impression to provide base of the cast to be made.

- Inlay wax: applied to dies to form direct or indirect patterns for the lost-wax tech.

- Sticky wax: adheres to dry clean surfaces.3

Page 4: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

4

Page 5: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

5

Page 6: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

BASE Wax: BASE Wax: that is almost always paraffin (not smooth, not glossy, flake when trimmed)

(1) (1) Hydrocarbon of paraffin or esters Hydrocarbon of paraffin or esters (2) (2) High or low MWHigh or low MWMODIFIERMODIFIER Waxes Waxes: : contribute properties such

as increased hardness, stickiness, or brittleness(1) Hydrocarbon or ester types; (1) Hydrocarbon or ester types; (2) High or low MW(2) High or low MWCOLORANTCOLORANT: : 1% FillersFillers: some waxes contain it to control : some waxes contain it to control

expansion and shrinkage of the wax expansion and shrinkage of the wax product. product.

6

Page 7: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Natural (mineral, vegetable, or animal origin and/or synthetic waxes (more homogeneous & pure)

Natural waxes are complex combinations of organic compounds of high molecular weight:

Hydrocarbons,e.g. saturated alkanes, & microcrystalline wax series, carnauba wax, candelilla wax.

Esters, e.g.myricylpalmitate.

Some waxes also contain free alcohol and acid.

(Esters are formed from union of higher fatty acids with higher aliphatic alcohol with elimination of water)

Alcohol+Fatty Acid Ester+Water 7

Page 8: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Natural waxes Synthetic waxes AdditivesMinerals: Paraffin Microcrystalline Barns Dahl Ozokerite Ceresin Montan

Acrawax CAerosol,OTCastorwaxFlexowax CEpolene N-10AlbacerAldo 33Durawax 1032

FatsStearic acidGlyceryltristearate

OilsTurpentineColor

Plants :Carnauba Ouricury Candelilla Japan wax Coca butter

Natural ResinsRosinCopalDammarSandaracMastin, Shellac Kauri

Insect: Beeswax

Animal: Spermaceti

Synthetic ResinsElvaxPolyethylene Polystyrene8

Page 9: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Gum dammar: smoothness, resistant to flaking, toughness. (resin)

Ceresin the hardness and water resistance of wax. Improves carving properties.

Carnuba the hardness and water resistance, melting range, gives glossiness, flow at mouth temp.

Beeswax the stickiness, improves flow properties at mouth temperature. (esters)

Rosin the brittleness. (resin)Microcrystalline waxes stress release

on cooling. 9

Page 10: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

10

Page 11: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Occurs because of the Multiple wax mixturesThe liquidus line (representing the

temperature at which complete melting has occurred)

The solidus line (below which the composition is entirely solid)

the solid + liquid range in between is quite broad (almost 40°C). To allow manipulation

To develop wax flow, the temperature only needs to be heated to a point within the solid+liquid range or up to the point of the liquidus line but not much higher.

Excessive heating would cause decomposition.

11

Page 12: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

12

COMPOSITION (%)

TE

MP

ER

AT

UR

E (

C)

Paraffin Carnuba

40

30

20

60

50

70

80

90

25 50 75 100

LIQUID

LIQUID + SOLID

SOLID

Melting Onset (Solidus)

Melting Completion (Liquidus)

Page 13: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

13

Name: Origin: Composition: Melting(C)

Density(20C)

PARAFFIN Mineral Hydrocarbon mixture 50-57 0.90

CERESIN Mineral Complex hydrocarbons 61-78 0.91-0.92

BEESWAX Animal Ester mixture 62-65 0.95-0.96

CANDELILLA Plant C21 hydrocarbons 68-70 0.95-0.99

CARNAUBA Plant Hydrocarbon, Ester, Fatty Acid

82-86 0.99-0.999

GUMDAMMAR

Plant Aromatic resin ca 120 1.040-1.120

ROSIN Plant Aromatic resin acid 100-150 1.08

Page 14: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Methods:1. Flame heated instruments2. warmth of hand??3. dry heat as wax pot4. Water bath, but not for inlay wax??

Flow : after the highest melting point is reached. Temperature 1/ viscosity Flow temperature must be > mouth temp if

needed in solid state

Over heating should be avoided?the base or modifier waxes can be decomposed.

14

Page 15: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

In solids its analogous to creepIn liquids its analogous to viscosityWaxes are usually non-flowable at room

temperatureTemperature 1/ viscosityIt is critical for inlay wax to have flow less

than 1%

15

Page 16: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

It is lowWax should be softened evenly by

rotation above the flame until it evenly softens or flows

Tempered in a water bath alternately with the flame heating to allow the core to soften before dripping

If a soft core of a bulk of wax is to be made, roll the wax when it is in softened status – (unable to hold shape by itself)

16

Page 17: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Used with cast metal techniquesWax patterns need to be burned to

the point where no excess residue may interfere with metal casting

Heat melt and/or decompose wax by the process of oxidation which completely transform it into water vapor and carbon dioxide so that no residue is left.

17

Page 18: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

18

Created by the bees wax addition in the mixture

Increased if material is warmed by hand

Solid waxes become tacky to other material if heated

Adhesives may be applied on casts before wax application

Wax dipping in bees wax increase stickiness of refractory casts

Old wax adheres to new one if surface is dry

Page 19: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

19

Wax should be dimensionally stable once it has solidified (less than 1%). Invest the pattern immediately after removal from the die.

Deformations:Plastic deformation

Under force is by ductility. Ductility allows it to be

carved or burnished Residual stress recovery Elastic Recovery

Page 20: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Residual stress reduction Heat material evenlyFollow manufacturer instructions Invest within 30 min of carving Whenever wax additions are cooled.

The exterior surface tends to cool first. The molten interior slowly solidifies and contracts. This encourages distortion or flow. Add in small increments, layering

Store at low temperatures

20

Page 21: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

21

Very high

ceramics (1-15 ppm/°C)metals (10-30 ppm/°C)waxes (30-600 ppm/°C)inlay wax (250-300 ppm/°C) ( wax pattern made in the

mouth will shrink appreciably)

Residual thermal stresses may change dimensions

Paraffin > beeswax >carnuba

Do not heat above melting point during work

Page 22: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

22

250ppm/C

Par

affi

n

Carnuba

Bee

swax

0 25 30 40 4535 500

1.2

1.0

0.8

0.6

0.4

0.2

TEMPERATURE (C)

EX

PA

NS

ION

(%

)KERRHARDWAX

Page 23: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Wax is hydrophobicTo increase its wetting a surfactant could be

sprayed over wax to increase flow of investment material

23

Page 24: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Coloring is not standardizedDark colors provide good color contrast for

processing wax Opaque and Tooth-colored waxes provide

good material for esthetic case presentations and patient education

24

Page 25: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

25

Page 26: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

26

Page 27: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

27

Page 28: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Usesmetal castings of

InlaysAttachmentsCrownsPonticsPartial dentures

Denture base material

28

Page 29: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Formssticks pallets, tins-Blue or green

Consistencies-Hard, medium, soft, regular

Application -indirect and direct technique

29

RemovableRemovableDie withDie withWaxed InlayWaxed Inlay

Page 30: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

CompositionParaffin + Carnuba + Ceresin +Beeswax + Colorants

Properties-low thermal dimensional change

-flow temp higher than mouth-must have clean excess residue

30

Page 31: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

31

Page 32: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

ApplicationUsed for metal frameworkcomplete and partial dentures

FormsSheets and preformed shapes

Propertieslow thermal dimensional changemust have clean excess residue

32

Page 33: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

33

Page 34: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

34

Page 35: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Formsheets Types I, II & III Application-wax registration of ridge form-Carved into tissue forms and Support teeth-Bite registration Properties-melting range higher than mouth temperature-Customised to climate

35

Page 36: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

36

Page 37: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

UsesFor edentulous impressions Corrects undercutsCloses bubbles

Propertiesflow at mouth temperature E.g. Bite wax, mizzy

37

Page 38: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Uses To articulate

models correctlyForms horse shoe shapeMay be supported

by metal foil for stability

38

Page 39: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Forms 1 inch sheetsUses used to form base of the cast pouringMay be used to modify borders of trays PropertiesTacky at room temp

39

Transfer to impressionTransfer to impression

Page 40: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

40

Page 41: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

Forms Ropes manipulated at room tempApplicationsAdd to the tray

- customize for pt mouth- Comfort from sharp edges- Control imp material in mouth

-Cover ortho bands and wires- to register the bite-Block out undercuts

41

Page 42: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

FormsPencil shapeorange or yellow Propertieshard and brittle – can reorient if brokenAdhere temporarily the metal, gypsum, resin – for fabrication or repair

42

Page 43: 1. thermoplastic molding material. thermoplastic molding material. solid at room temperature. solid at room temperature. 2

43

Thank you