1

Pressure Transmitter

Integrated Open DCS Positioner

CV Diagnostics

“azbil” Solutions for Oil Refining Plant

Special Control Valve

2

OperationAnywhere

DOPC

Ex Proof Field Client

Field Client PlantWalker-HV

AMCPM100PM-EX

DGFC DGPL

Integrated HMI

3rd party system

Knowledge PowerAlarm AnalystPREXION, Electric Shift LogUtility Optimization

Yamatake Solution Vision with Yamatake Solution Vision with System PlatformSystem Platform

azbil Open System Platform with a variety of Solution Packages

3

For Shift LeaderFor Manufacturing Stuff

For Manufacturing Manager

•Distill data in multiple sources into useful data

•Personalize useful data for each individual meeting their role and responsibility

HistoryQualityLabo

Plan/PerformanceSOP Asset DataShift Log Batch Order/Ship

MIB- For Manufacturing data visualization

• Personalized window presentation images…

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Infrastructure of production

Information systemProcess historical information user can utilize the information at any time and any accuracy depending on their work.

TechnologyControl

QualityControl

FacilityManagement

ProductionControl

OperationManageme

nt

Site performancefor Plant Manager

Production performancefor Production Engineer

Process performancefor Shift Leader

PREXION – For production monitoring

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Knowledge Power - For Knowledge base operation

To reduce incidents and mechanical losses, and to increase process uptime;- Aware of problems in their respective areas (Early Fault Detection) Illustrate the impact to the overall business objectives Provide the “Site Best Practice” for operators (board and field) – Automate

Procedures for flawless operation SOP for Transitional Operations and Recovery Activities

Knowledge of Experts

Early Fault Detect Logic

Trend Watching

Correlation Watching

Intelligent Alarm

Automated　DCS　Operation

Early Fault Diagnosis Logic

Procedure Automation

and Guidance

Standardized ModulesStandardized Modules

Knowledge Power (KP) provides;- Early fault detection function Early fault diagnosis and Advice

function Procedural automation function State-based Alarming function Easy to make, non programming

6

Alarm Analyst - Correlation analysis

Correlation Analysis;-Easy to build Knowledge-Base alarm & event

model… unique technology

From alarm & event historical logs, Correlation Analysis extracts ;- Event groups consisted of the alarms and the operation

actions in a process upset Propagation path Source origin Nuisance alarms Total counts in Alarm & Event group Information about Alarm & Event group structure Cause & Effect relationship

– Cause of alarm flood or complex operation is estimated using order of events occurrence.

Alarm Analyst R20

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The GTX is certified by TÜV to IEC61508 for single use in SIL2 Safety Instrumented Systems (SIS) and dual use in SIL3 in SIS.

– To realize the SIS, the field devices must be required SIL. Typically the pressure transmitter is required to be SIL2.

– Select “Safety transmitter” as option to be used as component of Safety Instrument System (SIS). The GTX is complied with IEC61508, Safety Integrity Level 2 (SIL2).

Safe plant operation has been prime requirement for process automation especially in chemical, petrochemical and other industries. The SIS constitute one systematic means for safe plant operation.The specifications of such systems have been incorporated into the IEC61511 and 61508 standard and the standard and the standard has been adapted by many plants.

AT9000(GTX): Safety design

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• Response time within 100msec– World’s best standards response time

- 10

10

30

50

70

90

110

900 1000 1100 1200 1300 1400

Time [msec]

Outp

ut

[]

％

93msec

Pressure input GTX output

63.2%

It can be used for pressure control around turbines required for fast response.

AT9000(GTX): Fast Response

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Damages by fluids including hard slurry

(FCC: Fluid Catalytic Cracking unit)

Ceramic trim angle vales are effective against hard slurry service.

For FCC Plant

azbil Solution-oriented Control Valve

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azbil Solution-oriented Control Valve

For detailed specification, please contact the sales representative in Azbil India.

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SVP has diagnostic algorithm and parameter of control valve operating condition.<Diagnostic parameters> Stick Slip Total Stroke Max. Travel Speed Travel histogram Shut Count Cycle Count

Threshold for alarmThreshold for alarm

Valstaff: Diagnostics function of control valve

When the trend of these parameters are monitored…

Early detection of control valve abnormality

Establishment of control valve maintenance period

Customers can identify normality as the safety of the control valve.Customer can do predictive maintenance of control valve.

HMIApplication software Valstaff

Diagnosis algorithm

Smart Valve Postioner

<Diagnostic system>