1 optislang for ansys recent developments and applications dr.-ing. johannes will managing director...

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1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

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Page 1: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang for ANSYS

Recent Developments and Applications

Dr.-Ing. Johannes Will

Managing director Dynardo GmbH

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

Page 2: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang for ANSYS

3 ways to integrate ANSYS and optiSLang for parametric studies

• optiSLang inside ANSYS = Integration of optiSLang into ANSYS Workbench

• optiSLang ANSYS Worbench node (ANSYS inside optiSLang) = Integration of ANSYS Workbench Parameter into optiSLang

• ASCII file based interfacing including optiPlug for interfacing with ANSYS Workbench

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 3: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Real World

understand

improve

apply

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 4: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Real World Virtual World

understand

improve

analyze

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 5: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang 4 „easy to use“

understand improve analyze

Real World Virtual World Robust Design

Sensitivity Optimize Check Robustness

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 6: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang modules of Sensitivity, Optimization and Robustness evaluation provide easy to use „best practise“ optiSLang functionality

optiSLang inside ANSYS Workbench

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 7: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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important features optiSLang inside ANSYS v4.0.5

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 8: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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using continue optiSLang only send unsolved designs

Available in optiSLang inside as well: using update at optiSLang container continue or reset can be chosen

Continue crashed session option

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 9: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Recalculate failed designs

• Due to different reasons design evaluations may fail

• With “Recalculate Failed Design Points” you can start them again

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 10: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Update via Python scripting

• ANSYS initialize per default an update mechanism, which updates a complete ANSYS Workbench project

• Mechanism can be overridden via python file

• optiSLang provides this feature for optiSLang design evaluations

• user has full access to his ANSYS model update

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 11: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Support ANSYS HPC Parametric Pack

• Select “Use RSM Mode” to enable parallel design point submission

• Set the “Preferred Number of Design Points in Parallel” to the intended RSM job size

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 12: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Decision Tree for Optimizer Selection

• optiSLang automatically suggests an optimizer depending on the parameter properties, the defined criteria and user specified settings

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 13: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang inside ANSYS

• optiSLang modules appear in Workbench toolbox

• “plug & play” - add module to project schematic

• wizard driven set up of

• Sensitivity analysis

• Optimization task

• Robustness evaluation

Easy to use

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 14: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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WB node (ANSYS inside optiSLang)

• Provide flexibility to extend the process chain

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 15: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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important featuresANSYS inside optiSLang v4.0.5

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 16: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang 4 Integrations

Direct integrations Matlab Excel Python SimulationX ANSYS Workbench

Result Extraction usingExtraction Tool Kit (ETK)

ANSYS Abaqus Adams …

Arbitary connection ofASCII file based solvers

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 17: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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• The workbench node directly connects to the workbench project and gets the inputs and outputs from the parameter set

The WB Node (ANSYS inside optiSLang)

Page 18: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Input and Response Variables

• Scalar design variables with continuous, discrete and binary resolution and real, integer or string type

• Scattering variables with continuous resolution• Scalar responses with continuous resolution• Vector responses with continuous resolution having variable

length• Signal responses having variable length and several channels

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 19: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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WB node (ANSYS inside optiSLang)

• wizard driven setup

• Open existing project or• Connect to running project (anywhere in your network)

• Direct interface to WB parameter set will be created

• Provide flexibility to extend the process chain• add additional pre processor, solution or post

processing steps• add scalar responses or extract responses using signal

processing

Easy and flexible to use

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 20: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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important featuresANSYS Parametric Pack Licenses

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 21: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang inside ANSYS & WB node

•Submit designs to WB design table, as a result ANSYS organize job distribution and license use

support ANSYS Remote Solve Management (RSM)

support use of ANSYS HPC Parametric Packs

• Select “Use RSM Mode” to enable parallel design point submission

• Set the “Preferred Number of Design Points in Parallel” in relation to available hardware and license resources

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 22: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Faster turn around time for multiple jobs

Benefit of ANSYS HPC Parametric Pack

-Geometry update and Result processing will be performed sequentially on local resource

- Meshing, solution, result extraction executed in parallel

Scaling factor depend on:

-time for geometry update

-time for meshing & solution

-hardware environment

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 23: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Get ready for RDO by multiplying base licenses

Benefit of ANSYS HPC Parametric Pack

One base license set can be multiplied by ANSYS HPC Parametric Packs

Now small, medium & large companies can increase significantly the number of parallel jobs!

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 24: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Get ready for RDO using ANSYS HPC Parametric Pack

HPC Parametric pack is available in ANSYS workbench only

all parametric models from ANYS classic needs to be integrated in ANSYS workbench

optiSLang v4 supports integration node for ANSYS workbench including parameterization of additional responses (signals,..)

Dynardo Consulting switched to HPC Parametric Pack for all ANSYS RDO tasks Q2/2013

optiSLang for ANSYS © Dynardo GmbH © 2013

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

Page 25: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Temperature analysis of a Seal

Problem Description

•Sensitivity study of influence of geometry variation

to seal deformation

•15 Input geometry parameter (100 design points)

Detail: Mechanical analysis with temperature loading 6.100 nodes, 5.500 elements (2D) Hardware: - Workstation with dual Intel® Xeon®

E5645 (2,4 GHz, 12 Cores), 96 GB, all jobs running

1 core

Licensing Solution

•1 Ansys Mechanical, 1 Ansys DesignModeler

•2 Ansys HPC Parametric Packs

Result/Benefit

•~4,1x speedup over sequential execution

•Easier and fully automated workflow!

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 26: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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Flow simulation of LCD manufacturing process

Problem Description

•Identify model inflow parameter to match outflow

•Identified output velocities have to be in 10% error

ranges comparing with reference values

•Input parameter: 10 pressure areas (100 design points)

Detail: Pressure-Based solver, K-Epsilon Model with Standard Wall Functions 78.800 nodes, 66.900 hexahedral elements Hardware: Workstation with dual Intel® Xeon® E5645 (2,4 GHz, 12 Cores),

96 GB, all jobs running 1 core

Licensing Solution

•1 Ansys Fluent

•2 Ansys HPC Parametric Packs

Result/Benefit

•~6,2x speedup over sequential execution

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 27: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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mechanical analysis of a window regulator

Problem Description:

•Investigate the sensitivity of glass sheet loading

due to material and manufacturing tolerances as

well as variation of assembly process

•Input: 15 geometry parameters (100 design points)

Detail:Mechanical analysis 127.100 nodes, 68.500 elements Hardware: - Workstation dual Intel® Xeon® E5645 (2,4 GHz, 12 Cores), 96 GB - all jobs running 1 core

Licensing Solution1 Ansys Multiphysics, 1 Ansys DesignModeler2 Ansys HPC Parametric PacksResult/Benefit~4,7x speedup over sequential execution

by courtesy of

optiSLang for ANSYS © Dynardo GmbH © 2013

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

Page 28: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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don’t miss optiPlug

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 29: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiPlug

• File based interface between optiSLang and Workbench

• Updating the WB Project using Python-scripts (since ANSYS v11)

• optiPlug generates

• optiSLang xml based problem definition• ANSYS Workbench ASCI input and output files• Script for design update which start single ANSYS Workbench

via batch call

• Import into optiSLang v3 or v4

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 30: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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optiSLang for ANSYS

• Use same dialogs, same algorithms, same post processing

Wizard driven set up of analysis

Algorithm with proven default settings

Minimization of necessary user input to design/robustness space, constraints and objectives only

Maximize the outcome/benefits of parametric studies with the help of Wizards, best practice algorithms and optiSLang unique Metamodel of optimal Prognosis (MoP)

Effective to use

ANSYS Conference & 31th CADFEM Users Meeting, Mannheim, June 19.-21, 2013

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 31: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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10th WeimarOptimization andStochastic Days 2013

November 21-22Weimar, Germany

Conference for CAE-basedparametric optimization,stochastic analysis and Robust Design Optimization

optiSLang for ANSYS © Dynardo GmbH © 2013

Page 32: 1 optiSLang for ANSYS Recent Developments and Applications Dr.-Ing. Johannes Will Managing director Dynardo GmbH ANSYS Conference & 31th CADFEM Users Meeting,

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www.dynardo.de

Visit our homepage for more information about software, trainings and free webinars

optiSLang for ANSYS © Dynardo GmbH © 2013