1 lectura macro-trends power devices

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  • 7/26/2019 1 Lectura Macro-trends Power Devices

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    Macro-Trend

    and A Future

    Expectation of

    Innovations in

    Power Electronics

    and

    Power

    Devices

    H. Shigekane*, T. Fujihira*,

    K.

    Sasagawa , Y.

    Seki*, Y. Takahashi , and A. Takai*

    Fu~ji

    lectric Device Technology

    Co. Ltd.

    Tokyo

    apan

    Fuji Electric

    Advanced

    Technology Co. Ltd. Tokyo apan

    Abstract The improvement

    of power conversion efficiency

    is important

    for preventing global warming and

    for

    protecting

    global environment.

    Expecting

    the direction

    of

    future

    innovations

    in

    this

    field

    is also important and

    effective.

    Macro-trend

    of

    innovations

    in

    power

    electronics

    and power

    devices

    are reviewed to

    derive

    two

    laws

    of

    innovations

    in

    this

    field.

    According

    to

    these

    laws, an

    expectation

    to future innovation

    of

    power electronics,

    PDM

    technology using soft switching of SiC or GaN devices at

    high frequency,

    is

    presented.

    1 INTRODUCTION

    As

    30

    to 40 of

    the

    world primary

    energy

    is

    consumed

    for

    electricity

    generation and as this

    share is

    forecasted

    to

    continue

    increasing, power electronics and power devices

    are key technologies

    for reducing CO

    2

    emission

    to prevent

    global

    warming and

    to protect

    global

    environment. Year

    by

    year,

    the

    power conversion efficiency and the

    cost

    of

    power electronic

    systems have been being improved.

    However, innovative

    improvements, or innovations, of

    power

    electronic systems have not

    been

    introduced so

    often. Therefore

    t expect the direction of

    future

    innovations of this field is

    very important and

    effective. In

    the present paper,

    macro-trend

    of

    innovations in power

    electronics

    and power devices are

    reviewed to derive two

    laws

    of

    innovations in this field.

    According to the two

    laws, an expectation

    to future innovation

    of

    power

    electronics and power devices are presented.

    11

    MACRO-TREND OF INNOVATIONS

    There have

    been a

    number

    of

    innovations introduced in

    power electronics.

    For example, the

    industrial use

    of PA M

    (Power Amplitude Modulation)

    and PWM (Pulse

    Width

    Modulation)

    have introduced great

    advancements of

    the

    motor

    drive and of

    the motion

    control

    technologies,

    and,

    then,

    have contributed

    to

    the

    progress

    of the modem

    industrialized

    society. For example, the industrial use of

    resonant circuits

    or

    matrix-converters have

    greatly

    improved the power conversion

    efficiency in induction

    heating and in power

    supply or in elevator control.

    Reviewing these innovations in power electronics, the

    authors have find

    two guiding laws that can be

    used to

    study future expectations of power electronics.

    TABLE 1 THE TREND OF POWER

    DEVICES

    AND POWER

    ELECTRONICS

    EQUIPMIENTS

    Year

    1960

    1970 1980 1990 2000

    96

    A1984

    Thyristor

    GTO

    975 A 9

    A198 994

    A2002

    PoerTrnsstr

    raflsistor IGTM

    ul IGBT

    Module

    IGBT

    Module

    Poevie

    Module

    I en. (3Gen.)

    5Gen.)

    A2003

    A

    1986

    Al8

    RB-IGBT

    MOSFETM-Po

    er

    Low Medium

    Transistor

    Mti

    Motor

    wr Thyristor

    PAM

    Inverter

    IB

    Drive High

    oad

    Cretsuc

    T

    \

    PMIvre

    Power

    MeiunDvd

    ertier

    Conve

    nverer

    Powe

    Trnsisor

    esonnt

    onvererte

    Thyri

    stor

    T

    PwrConverter

    Converter

    978-1-4244-3557-9/09/ 25.00

    C2009 IEEE

    3

    PM25

    IPEMC2009

  • 7/26/2019 1 Lectura Macro-trends Power Devices

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    A

    The First

    aw

    of

    Innovations

    in Power

    lectronics

    The first law of

    innovations in power electronics we

    would like to

    present is

    that

    the innovation

    of power

    electronics occurs together with the

    innovation of power

    devices.

    TABLE I shows the

    trend of power devices and power

    electronic equipments

    [1].

    Since

    the

    advent

    of

    thyristors

    as

    power

    devices in

    the 1960s, power electronics

    had

    made

    rapid progress. Thyristors

    can

    be turned on at any

    time,

    but cannot be turned off by gate control.

    Thyristors,

    therefore,

    applied

    to rectifiers, DC motor

    drives,

    and so

    on. The

    circuit topology shown in

    Fig. I

    had applied for

    a

    part

    of a variable speed drive system

    for

    AC

    motors. The

    DC-link

    voltage,

    Ed, can

    be controlled

    by

    the thyristors

    and an output

    voltage having a rectangular

    shape is

    obtained by

    the

    inverter. Therefore, PAM can be

    achieved. Since commutation

    circuit

    (CC) is

    required for

    turning off the

    thyristors, the circuit configuration is

    complicated.

    Emerging

    of

    self

    turn-off device, which, can meet

    the

    requirement

    of the

    advanced control applications, for

    example,

    variable

    speed

    control drives

    of AC

    motors and

    uninterrupted power systems, was expected. Transistors,

    which

    were mainly used for

    the small signal

    amplifier,

    were focused.

    Through

    the

    research

    of semi-conductor

    physics

    and

    the innovation of the manufacturing

    technology, the transistor was

    changed

    to

    the power

    transistor for the

    switching use.

    Power

    electronics

    have

    been

    rapidly developing since

    power

    transistors,

    which

    have been commercialized

    in the

    1970 s, were used.

    Fig. 2

    shows

    the typical circuit

    topology [2]. A constant DC-link

    voltage

    is

    obtained

    by

    the

    diode

    bridge

    rectifier and an AC power

    is

    output

    from

    the voltage

    source

    inverter.

    The inverter controls the

    amplitude

    and the

    frequency

    of the output

    voltage

    by

    PWM control.

    PWM control is widely employed

    in

    power

    electronics

    equipments

    and controllability for

    voltage, current,

    and

    frequency

    is

    greatly improved.

    Micro-controllers

    and modern control

    theories are applied

    in the

    control unit and use of digital

    control technologies

    are

    dramatically

    increased. On

    the other

    hand, isolated

    modules for power

    transistors have been

    developed and

    packaging technology

    have been rapidly changed. This

    brings

    that

    main

    circuits are

    simplified and

    the volume is

    reduced.

    The switching frequency of such power transistors

    can

    be

    limited within

    a few kHz,

    resulting in occurring

    undesirable magnetic sounds.

    To

    overcome such

    an

    issue,

    a new

    type of power devices, IGBT (Insulated-Gate

    Bipolar Transistor), has been developed. The

    device has

    specific characteristics of high-speed

    switching and

    tremendous

    low drive power due to having combination

    structure

    of

    a

    MOSFET

    (Metal-Oxide-Semiconductor

    Field Effect Transistor) and transistor. The

    IGBT has

    been improved rapidly year

    after year,

    and

    some have

    achieved

    to

    have

    considerably

    high voltage

    and high

    current rating

    as

    almost same

    as

    those of

    GTOs (Gate

    Turn-Off

    Thyristor) for

    an

    alternative device to thyristors.

    Hence, the IGBT has been

    playing

    an

    important role for

    various kinds of power

    electronics

    equipments

    rather than

    the

    others these days.

    Until

    now,

    the

    trade-off relationship

    between the on-

    state voltage and the switching loss

    of the IGBTs has

    been improved. However,

    it is

    said

    that such performance

    improvement

    is

    close

    to

    the theoretical limit. Therefore,

    technological development will advance to

    the function

    improvement than

    the performance improvement in

    the

    future.

    One of the

    function

    improvements is

    that an IGBT

    possesses reverse-blocking

    voltage capability.

    This type

    of

    the IGBT is

    called

    RB-IGBT (Reverse-Blocking

    IGBT). Now, RB-IGBTs,

    with

    600V blocking

    voltage

    have been commercialized, and

    by using these IGBTs

    several

    type of matrix converters which

    is

    able

    to

    directly

    convert

    to AC

    voltage and frequency

    without

    a

    DC-link

    voltage cf.

    Fig. 3),

    have been

    developed [3].

    In the

    future,

    the blocking voltage and

    the

    current

    rating

    of RB-IGBTs

    should be improved.

    These RB-IGBTs enable bi-

    directional switching,

    and they are approaching

    to

    an

    ideal

    switch. This progress of the power device

    technology

    will

    expand

    the

    possibility

    of

    various

    converters,

    such as AC-AC

    direct

    converters

    and current

    source

    converters.

    1--l-

    Ed

    N7

    CC:

    ~

    i

    a)

    ircuit

    onfigration

    V

    7 1 Ed

    b)Waveforms

    Fig. 1.Thyristor

    PAM Inverter

    a) ircuit

    onfigration

    FflUl [I[

    IJJLII

    b)Wavefornis

    Fig. 2. Transistor

    PWM Inverter

    978-1-4244-3557-9/09/ 25.00

    02009

    I 3 PM

    2

    SE

    2

    i K

    A

    V

    36

    IPEMC2009

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