1 agenda carbohydrate reaction mechanisms »glycosidic cleavage »peeling »stopping glucomannan...
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1
Agenda
• Carbohydrate Reaction Mechanisms» Glycosidic Cleavage» Peeling» Stopping
• Glucomannan Reactions• Xylan Reactions• Other Hemicellulose Reactions• Cellulose Reactions• Viscosity
• Carbohydrate Reaction Mechanisms» Glycosidic Cleavage» Peeling» Stopping
• Glucomannan Reactions• Xylan Reactions• Other Hemicellulose Reactions• Cellulose Reactions• Viscosity
2
Carbohydrate Reactions
• The main alkaline reactions of carbohydrates :
» Glycosidic cleavage.
» Peeling.
» Stopping.
• The main alkaline reactions of carbohydrates :
» Glycosidic cleavage.
» Peeling.
» Stopping.
3
Peeling Mechanism
* The peeling reaction basically unzips the carbohydrates by removing terminal sugars one at a time. Reaction takesplace from reducing end of the molecule (aldehyde).
Reducing end group
Stable end group
4
Peeling Mechanism
CHO
HCOH
HOCH
HCOR
HCOH
CH2OH
HOCH
HCOR
HCOH
CH2OH
C O
CH2OH
HOC
HC
HCOH
CH2OH
C O-
CH2OH
OR
- H+- RO- C O
CH2OH
HOC
HCOH
CH2OH
CH
C O
CH2OH
HCOH
CH2OH
CH2
C O
CO2H
C(OH)CH2OH
CH2
HCOH
CH2OH
+ H2O
glucoisosaccharinic acid
CH2OH
C O
CH2OH
CHO
HCOH
CH2OH
CHO
COH
CH2
COOH
CHOH
CH3
Lactic Acid
CHO
C O
CH3
* The peeling reaction basicallyunzips the carbohydrates by removing terminal sugarsone at a time. Reaction takesplace from reducing end of
the molecule (aldehyde).
Acids formed by peeling reaction responsible for most alkali consumption in kraft cook
5
Stopping Mechanism
(A) (B)
(C)
(will not “peel”)
CHO
HCOH
HOCH
HCOR
HCOH
CH2OH
HCOR
HCOH
CH2OH
CHHO
COH
HC O(-)
CHO
HCOR
HCOH
CH2OH
CH
COH-HO-
CHO
HCOR
HCOH
CH2OH
CH2
C O
CO2H
HCOR
HCOH
CH2OH
CH2
HCOH+ H2O
glucometasaccharinic acid
* The stopping reaction stopsthe peeling process when anendgroup is formed which willmot peel.
6
Hydrolysis of Glycosidic Linkage
O
OMeHO
HO
HOCH2OH
O
CH2OH
OH
OH
O
OMe
(-)
- H+- MeO-
O
CH2
OH
OH
OH
O
O
CH2
OH
OH
O
O(-)
• Cleavage of glycosidic bonds.» This reaction cleaves the carbohydrate in the chain instead of at
the end of the chain as in the peeling reaction. This generates a new reducing end which increases the rate of peeling.
• This reaction lowers the molecular weight of carbohydrates.» Glycosidic cleavage of cellulose results in loss of pulp viscosity
and can lead to strength loss if too extensive
• Cleavage of glycosidic bonds.» This reaction cleaves the carbohydrate in the chain instead of at
the end of the chain as in the peeling reaction. This generates a new reducing end which increases the rate of peeling.
• This reaction lowers the molecular weight of carbohydrates.» Glycosidic cleavage of cellulose results in loss of pulp viscosity
and can lead to strength loss if too extensive
7
Loss of Glucomannans During Kraft Pulping
0
20
40
60
80
100
0 50 100 150 200 250
Time (minutes)
Glu
com
ann
an Y
ield
(%
)
0
50
100
150
200
Tem
per
atu
re (
C)
Glucomannan
Temperature
0
20
40
60
80
100
0 50 100 150 200 250
Time (minutes)
Glu
com
ann
an Y
ield
(%
)
0
50
100
150
200
Tem
per
atu
re (
C)
Glucomannan
Temperature
8
Effect of Effective Alkali on Glucomannan Loss
0
20
40
60
80
100
120
0 50 100 150 200 250 300
Time (minutes)
Glu
co
ma
nn
an
Yie
ld (
%)
0
50
100
150
200
Te
mp
era
ture
(C
)
25% EA
15.8% EA
0
20
40
60
80
100
120
0 50 100 150 200 250 300
Time (minutes)
Glu
co
ma
nn
an
Yie
ld (
%)
0
50
100
150
200
Te
mp
era
ture
(C
)
25% EA
15.8% EA
9
Glucomannan losses
• Glucomannans are lost mainly through primary peeling. » Responsible for much of yield loss, especially in softwoods
» Pulp yield can be increased by stabilizing glucomannans- Oxidize reducing end group with either polysulfide or
anthraquinone
• Glucomannans are lost mainly through primary peeling. » Responsible for much of yield loss, especially in softwoods
» Pulp yield can be increased by stabilizing glucomannans- Oxidize reducing end group with either polysulfide or
anthraquinone
10
Loss of Xylans During Kraft Pulping
0
20
40
60
80
100
0 50 100 150 200 250
Time (minutes)
Xyl
an Y
ield
(%
)
0
50
100
150
200
Tem
per
atu
re (
C)
Xylan
Temperature
0
20
40
60
80
100
0 50 100 150 200 250
Time (minutes)
Xyl
an Y
ield
(%
)
0
50
100
150
200
Tem
per
atu
re (
C)
Xylan
Temperature
11
Effect of Effective Alkali on Xylan Loss
0
20
40
60
80
100
120
0 50 100 150 200 250 300
Time (minutes)
Xyl
an Y
ield
(%)
0
50
100
150
200
Tem
per
atu
re (C
)
25% EA
15.8% EA0
20
40
60
80
100
120
0 50 100 150 200 250 300
Time (minutes)
Xyl
an Y
ield
(%)
0
50
100
150
200
Tem
per
atu
re (C
)
25% EA
15.8% EA
12
Xylan losses
• Xylans are lost mainly through glycosidic cleavage (and some secondary peeling). » Dissolve as macromolecule which can re-precipitate back on
to the pulp fibers if [OH-] becomes low enough – end of the cook- End group stabilization not very effective for hardwoods
» Responsible for substantial yield loss in hardwoods
» Presence of xylans on pulp have a significant effect on its performance- Refining is easier with xylans in the pulp- Xylans appear to inhibit bleaching
• Xylans are lost mainly through glycosidic cleavage (and some secondary peeling). » Dissolve as macromolecule which can re-precipitate back on
to the pulp fibers if [OH-] becomes low enough – end of the cook- End group stabilization not very effective for hardwoods
» Responsible for substantial yield loss in hardwoods
» Presence of xylans on pulp have a significant effect on its performance- Refining is easier with xylans in the pulp- Xylans appear to inhibit bleaching
13
Cellulose Reactions During Kraft Pulping
• Cellulose undergoes peeling and glycosidic cleavage reactions during kraft pulping.» Because cellulose molecules are so long, peeling reactions
only cause small yield losses.» Glycosidic cleavage is more of a problem because of
molecular weight losses that may cause strength problems. This reaction also increases the rate of peeling somewhat through generation of new reducing end groups.
• Because cellulose molecules are so large dissolution is not an issue.
• Cellulose undergoes peeling and glycosidic cleavage reactions during kraft pulping.» Because cellulose molecules are so long, peeling reactions
only cause small yield losses.» Glycosidic cleavage is more of a problem because of
molecular weight losses that may cause strength problems. This reaction also increases the rate of peeling somewhat through generation of new reducing end groups.
• Because cellulose molecules are so large dissolution is not an issue.
14
Pulp Viscosity
• Modifying the hemicellulose content of the pulp won’t change the viscosity» Borohydride treatment
inhibits primary peeling which increase glucomannan content
• Modifying the hemicellulose content of the pulp won’t change the viscosity» Borohydride treatment
inhibits primary peeling which increase glucomannan content
15
Pulp Viscosity
• Pulp strength and viscosity has a complex relation» A decrease in viscosity
may not correlate with pulp strength until the viscosity reaches a critical level – then look out!
• Pulp strength and viscosity has a complex relation» A decrease in viscosity
may not correlate with pulp strength until the viscosity reaches a critical level – then look out!
16
Pulp Viscosity
• Pulp strength and viscosity has a complex relation» A decrease in viscosity
may not correlate with pulp strength until the viscosity reaches a critical level – then look out!
• Pulp strength and viscosity has a complex relation» A decrease in viscosity
may not correlate with pulp strength until the viscosity reaches a critical level – then look out!
17
Pulp Viscosity
180
160
140
120
100
80
600 5 10 15 20 25 30 35 40 45
Ze
ro s
pa
n te
nsi
le(k
Pa
)
CED Viscosity (mPa.s)
Borohydride treated Untreated
18
Pulp Viscosity
• Pulp strength and viscosity has a complex relation» A decrease in viscosity
may not correlate with pulp strength until the viscosity reaches a critical level – then look out!
• Pulp strength and viscosity has a complex relation» A decrease in viscosity
may not correlate with pulp strength until the viscosity reaches a critical level – then look out!
19
Pulp Viscosity
• Pulp strength and viscosity has a complex relation» The retention of hemicelluloses can, however, reduce the
strength of the pulp without any affect on the pulp’s viscosity
• Pulp strength and viscosity has a complex relation» The retention of hemicelluloses can, however, reduce the
strength of the pulp without any affect on the pulp’s viscosity