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GZL、GZL-M系列干法辊压造粒机

一、概述 Descriptions

GZL Dry PowDer roLL-tyPe GranuLation Machine

二、设备概况 Components

◆ 螺旋送料器：是给轧片机强制送料的部分，其作用是在轧片机前对物料进行预压缩，提高体积比重，以满足轧片

机的 需要。

◆ 碎粒机：是对片状物料进行粉碎的部分，粉碎机有旋转齿和固定齿，经过粉碎，片状物料就变成了不规则粒状和

粉状的混合物。

◆ 整粒机：分一次和二次整粒。一次整粒使不规则粒状物料成形，颗粒大小趋于一致。二次整粒对筛分后大于成品

的颗 粒进行二次成形。

本公司研制开发的干法辊压式造粒机组，采用当前国际流行

的干法成型新技术。将密度小、流动差、易飞扬的粉状物料，通过

压片、破碎、筛分等物理过程，制成符合标准的密度大、易流动、

无粉尘的粒状产品。

本机组填补了国内空白。可根据用户要求和不同物料造粒需

要提供各种规格的成套机组、单机及配件。为用户进行物料的造粒

试验和进行特殊设计制造，为用户提供协助安装、负责调试等一系

列周到服务。还可代用户进行物料加工。

This series of dry roll compacting granulator is first developed

by our company,using an advanced dry granulating technique.

Through the physical process of com pressing, crushing and

screening, powder materials of low density and poor fluidity will

be made into granules of high density and good fluidity, meeting

different stand ards without dust pollution. This set of equipment

has filled in the gaps of technology in our country. Now, accord-

ing to different requirements and different materials,we can sup-

ply complete sets of equipment , single machine , or fittings of

different specifications . Besides , we offer varieties of services

such as granulating test for different materials, special designs,

installation assistance, debug direction and so on. We can also

granulate the materials for customers.

◆ 轧片机：是对原料施加压力，经两平行轧辊转动将原料轧制成

片，提高了原料的堆比重。上、下两轧辊间用齿轮啮合传动，

轧辊对物料施加的压力经液压系统完成。

◆ 脱气槽：是暂存原料定时排出脱气的部分。搅拌桨绕脱气槽的

中心线旋转，以排挤出原料中的空气，破除原料的起拱现象。

ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司

◆ Compactor: With certain pressure , the materials will be rolled into slices under the action of double rollers .

Thus the bulk density of the materials will be increased. There being the gear drive between upper and lower

rollers, the pressure will be given to the materials through hydraulic system.

◆ Deaerating tank: It's used for removing the gas in the materials. The propeller rotates around the center line of

the deaerating tank in order to remove the gas contained in the materials. So there's no phenomenon of materi-

als pushing up.

◆ Screw feeder: It's used for feeding the materials into the compactor. The function is to pre-compress the mate-

rials before they enter the compactor. Thus the bulk density of the materials will be increased so as to meet the

need for the compactor.

◆ Crushing equipment: It's used for crushing the slice materials . There's rotating gear and fixed gear equipped

on the compactor . So after the crushing process, the slice materials will be turned into the mixture of irregular

granules and powders.

◆ Granule reorganizing equipment: There's primary reorganizing process and secondary reorganizing process .

Through the primary reorganizing process, irregular materials will be shaped into granules of similar size . Then

, after a screening process, there will remain a small amount of granules which have a larger size than required.

These granules will be given a secondary reorganizing process.

A B C D

E F G H

I J K

A: 黑碳黑 B: 白碳黑 C: 保健食品颗粒 D: 草坪复合肥 E: 硫酸钾

F: 饲料添加剂 G: 无机复合肥 H: 溴氯海因 I: 氧化锌 J: 有机复合肥 K: 三氯异氰尿酸

四、特点Features

1. 物料经机械压力强制压缩成型 , 不添加任何润湿剂不破坏物料的化学性能，不降低产品的有效含量 , 产品纯度得到

保证。

2. 工艺流程简短，能耗低，产量大 , 生产过程自动化，循环操作，适用于大规模连续生产。

3. 干粉直接造粒，无需后续干燥过程，更有利于现有生产流程的衔接和改造。

4. 颗粒强度高，堆积比重的提高较其他造粒方式都更为显著 。尤其适合于增加产品堆积比重的场合 ；颗粒强度可以

调整，通过调节轧辊的压力，控制成品强度。

5. 操作弹性大，适应范围广，挤压力的大小可通过液压力调节。

6. 整个过程全封闭，无需任何添加剂，干粉直接制粒，产品纯度高，且产品对环境无污染。

7. 整套设备，凡接触物料部分，全部采用不锈钢或钛合金钢制造，防腐性能良好。

三、造粒原理 Principle

各种干粉物料从设备顶部加入，经脱气、螺旋顶压进入对辊，在对辊极大的挤压力作用下使物料产生塑性变形

而被压缩成片状。片状物料在经过破碎、整粒、筛分等过程，得到颗粒状产品。通过改变辊面开槽形式，可得到片

状、条状、扁球状物料。挤压力的大小可根据造粒操作的需要由液压油缸的压力进行调节。

Dry powder materials will be spirally pressed from the top into the gaps between the double rollers after gas re-

moving . Then under the action of the huge extruding power from double rollers , the materials will be compressed

into slices . Then after the processes of crushing , reorganizing and screening ,slice materials will be turned into

granules or pellets. Different shapes of materials such as slices,strips, oblate balls etc. can be achieved by chang-

ing the groove forms of the roller surface. The extruding power can be adjusted by hydraulic cylinder according to

different requirements.

ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司 常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司

◆ 振荡筛：是对经过一次整粒的粒、粉混合物进行筛分的过程，符合要求的成品进入成品仓。第一层筛的筛上物进

入二次整粒机，整粒后进入成品仓，第三层筛下物经过刮板式输送机送回脱气槽。

◆ Vibrating screen: It's used for screening the mixture of granules and powder after the primary reorganizing pro-

cess . Granules that can meet the requirements will enter the finished product tank . The remaining granules

of a larger size on the first layer of screen will be given a secondary reorganizing process , after which they will

also enter the finished product tank. After falling off the third layer of screen , the granules of a smaller size will

be sent back to the deaerating tank through the flight conveyor to be mixed with the raw powder materials.

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ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD

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常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司

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ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD

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五、应用领域 Applied realm

A. 石油化工 B. 精细化工 C. 医药 D. 食品 E. 生物工程 F. 农药 G. 肥料 H. 矿产 I. 钢铁 J. 煤炭

A. Petrochemical industry B. Fine chemical industry C. Pharmaceutical industry D. Foodstuff industry

E. Biochemical industry F. Agricultural chemical industry G. Fertilizer industry H. Mining chemical industry

I. Iron and steel industry J. Coal industry

六、典型物料 Typical materials

胶囊填充颗粒、颜料、洗涤剂、催化剂 、碳酸锶、化肥、白炭黑、无机盐粒 、氯代异氰尿酸类、漂粉精、农

药、氰尿酸、二氯异氰尿酸钠、三氯异氰尿酸、氧化物类、氧化锌、氧化铅、硝酸钾、硫酸钾、碳酸钾、冰晶石、

吡虫啉、磷酸二氢钙及食品、肥料、饲料、塑料助剂、化学药、化妆品、合成洗涤剂、钛白粉、煤粉、电玉粉、密

胺粉、白碳黑、二钠、五钠、癸二酸、白云石粉、碳酸镁、二氧化锑、碳酸钡等多种化工和医药原料的造粒。

工业回收粉尘物料： A. 铸铁厂粉尘 B. 铅 C. 锌 D. 铝粉尘 E. 转炉粉尘 F. 滤尘 G. 磨削等粉尘。

Fill grain for capsule , pigment , detergent , catalyst , strontium carbonate , chemical fertilizer , silica aero-

gel , inorganic salt grain , calcium hypochlorite , pesticides , cyanuric acid , sodium dichloro-isocyanvrate ,

trichloroisocyanuric acid , oxide , zinc oxide , lead(ll) oxide , potassium uitrate , potassium sultate , potassium

carbonate , sodium hexafluoroaluminate , C9H10N5O2C1 , calcium biphosphate , foodstuff , fertilizer , feed ,

additives for plastics , chemical medicine , cosmetic ,synthetic detergent , titanium dioxide , coal powder , urea

formaldehyde moulding powder , melamine moulding powder , white carbon black , sodium tripolyhosphate ,

decanoic acid , dolomite fines ,magnesium carbonate , antimony dioxide , barium carbonate and many other

chemical and pharmaceutical materials.

Powder materials which need to be recovered: A. Dust in iron casting plants B. Lead dust C. Zinc dust D.

Aluminum dust E. Filtered dust F. Dust caused by grinding.

常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司 常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD

1.Powder materials are compressed into granules through mechanical force without adding any moisture so as not to

destroy the chemical features of the raw materials . The whole process will not reduce the effective content of the materi-

als . So the purity of the product can be ensured.

2.The whole technological process is very simple with low energy consumption and large output . Cycling operation

makes process automation possible. So it's fit for large-scale continuous manufacturing.

3.Powder materials can be compressed into granules directly without any follow-up process. So it's good for joining

and reforming the present manufacturing processes.

4.Compared with other granulating methods, this set of equipment can achieve products with high intensity and

high bulk density. So it's especially fit for those materials whose bulk density is to be raised. The product intensity

can be adjusted by adjusting the rollerpressure.

5.The whole process is adjustable with a large scale of application. The extruding power can be adjusted

through hydraulic cylinder.

6.The whole process is enclosed without adding any additive . Powder materials can be turned into granules

directly . So high purity of the product can be achieved. Besides, there's little dust pollution.

7.In the whole set of equipment , all the parts contacting materials are made of stainless steel or titanium alloys

. So good antiseptic function can be achieved.

七、技术参数 Technical Parameter

型号 辊间压力（兆帕） 轧片产量（Kg/h） 轧辊功率（Kw）

Model Press（MPa） OutPut（Kg/h） Total Power（Kw）

GZL-1、GZL-M-1 30~100 400 5.5-7.5

GZL-2、GZL-M-2 30~100 2000 7.5-15

GZL-3、GZL-M-3 30~100 3000 15-30

GZL-4、GZL-M-4 30~100 4000 30-45

GZL-5、GZL-M-5 30~100 10000 45-90

GZL-6、GZL-M-6 30~100 12000 90-160

GZL-7、GZL-M-7 30~100 14000 160-200

GZL-8、GZL-M-8 30~100 20000 200-250

（ 注：以上参数只作参考，具体参数有待针对具体物料而定。 ）

（ Notes：The figures above are for reference only.According to different materials to be granulated,the technical

parameters may be different. ）

GZL 型造粒机和 GZL-M 型造粒机的区别如下：

GZL 型造粒机从料仓加料后，物料会进入横向的螺旋挤压送料，轧辊是上下摆放的，螺旋正对上下两轧辊的中

心，将料强制挤入轧辊之间。经过轧辊的挤压，成片状从轧辊的另一侧出来，进入破碎、整粒、过筛、包装过程。

GZL-M-x 型造粒机从料仓加料后，物料直接进入一对横向摆放的轧辊之间，经过轧辊的挤压，从轧辊的下面

出来片状物料，进入破碎、整粒、过筛、包装过程。

The difference between GZL series dry granulator and GZL-M series dry granulator is as follows:

GZL series: Dry powder materials are spirally pressed into the gaps between the double rollers, which are fixed

vertically. Then the materials will come out in the form of slices from the other side of the double rollers before they

are crushed, reorganized, screened and packed.

GZL-M series: Dry materials are directly fed into the gaps between the double rollers without being spirally

pressed. The double rollers are fixed horizontally. Then the materials will come out as slices from under the double

rollers before they are crushed, reorganized, screened and packed.

常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司

广西南宁化工股份有限公司盐城百瑞特精细化工有限公司河北冀衡集团有限公司镇江天河生物技术有限公司聊城鲁西集团蓝威化工有限公司青岛致通化学有限公司青岛天元化工股份有限公司北方氯碱集团山东东营雷洁精细化工有限公司上海医药工业有限公司南京金宁三环高技术磁业有限公司东方希望集团北京强大浓缩饲料有限责任公司上海子能高科台湾沐隆实业有限公司无锡康爱特美华化工有限公司四川自贡古今蜀新材料有限公司衡水洁威化学有限公司山东滕州银丰化工有限公司山东龙口海瑞达化工有限公司徐州克维斯消毒剂有限公司定州荣鼎水环境生化技术有限公司邯郸市滏阳化工集团有限公司邯郸市瑞邦精细化工有限公司

八、业绩表 Accomplishment form

常 州 市 华 夏 干 燥 制 粒 设 备 有 限 公 司

1211

序号No 公司名称 usersnanning Chemical group Co., ltdyancheng Bright Fine Chemicals Co., ltdhebei Jiheng group Co., ltdZhengjiang tianhe Biotechnology Co., ltdluxi Chemical group liaocheng lanwei Chemical Co., ltdqingdao Zhitong Chemical Co., ltdqingdao Chemical Co.,ltdJiangsu northern Chlorine alkaline Chemical Co., ltdShandong Dongying leijie Fine Chemical Co., ltdShanghai pharmaceutical industry Co., ltdnanjing Jinning Sanhuan hi-tech. magnetic industrial Co., ltdEast hope group qiangda Concentrated Feedstuff Co., ltdShanghai Zineng hi-tech Co., ltdtaiwan mulong industry Co., ltdWuxi meihua Chemicals Co., ltdSichuan Zigong gujinshu new material Co., ltdhengshui Jiewei Chemistry Co., ltdShandong tengzhou yinfeng Chemical Co., ltdlongkou hairuida Chemical Co., ltdXuzhou Keweisi Disinfector Co., ltdDingzhou radi Water Environment Biotechenology Co.,ltdhandan Fuyang Chemical Co., ltd

聊城光谱石化有限公司泰安华贸化工国投新疆罗布泊钾盐有限责任公司南京金宁电磁电子设备有限责任公司石家庄九派药业南宁市博瑞达环保科技有限公司上海绿人生态经济科技有限公司华祥消毒剂有限公司贵州汇通新材料发展有限公司濮阳市可利威化工有限公司广西红日化工有限公司聊城华奥化工有限公司邯郸市邯钢集团新欣精细化工公司山东聊城鲁西化工集团热电有限公司河南永城市洁宝化工厂山西舜都集团有限公司北海市永泰畜牧水产药品厂河北九派实业集团有限公司泰州恒翔无线电专用设备有限公司常州新区联峰化工有限公司四川省彭州市新科油化助剂有限公司邢台矿业(集团)有限责任公司湖北荆州达雅化工有限公司盐城安顺化工有限公司大连绿源药业有限责任公司安徽神剑新材料有限公司淅江永昌进出口有限公司

西安汉堡生物技术发展有限公司东莞黄江庆成科技电子厂荆州神奇磁业有限公司烟台恒邦化工有限公司淮安市蓝天化工有限公司安徽红星药业有限责任公司江门市粉末冶金厂有限公司昌邑东海化工有限公司Winner Inc India中国蓝星集团佛山金葵子肥业内蒙古梅花生物科技

handan ruibang Fine Chemical Co., ltdliaocheng guangpu petrochemical industry Co., ltdtaian huamao Chemical Co., ltdSDiC Xinjiang lobupo potash Co., ltdJingning Electromagnetism Electron Equipment Co., ltdShijiazhuang Jiupai pharmaceutical industry Co., ltdnanning Boruida Environmental technology Co., ltdShanghai greenman Eco Science and technology Co., ltdhuaxiang Disinfector Co., ltdguizhou huitong new material Development Co., ltdpuyang Keliwei Chemical Co., ltdguangxi redsun Chemical Co., ltdliaocheng huaao Chemical Co., ltdhandan Steel group Xinxin Fine Chemical Co., ltdliaocheng luxi Chemical group thermoelectricity Co., ltdhenan yongcheng Jiebao Chemical Co., ltdShanxi Shundu group yongtai pasturage and aquaculture pharmaceutical Co., ltdhebei Jiupai industry grouptaizhou hengxiang Wireless Equipment Co., ltdChangzhou lianfeng Chemical Co., ltdSichuan pengzhou oil accessory ingredient Co., ltdXingtai mine (group) Co., ltdhubei Jinzhou Daya Chemical Co., ltdyancheng anshun Chemical Co., ltdDalian luyuan pharmaceutical industry Co., ltdanhui Shenjian new material Co., ltdZhejiang Winchoice imp/Exp Co., ltdXian hanbao Biotechnology Development Co., ltdDongguan Sawtry technology Co., ltdJinzhou Shenqi magnetic industrial Co., ltdyantai humon Chemical Co., ltdhuaian Blueshy Chemical Co., ltdanhui redstar pharmaceutical Co., ltdJiangmen powder and metallurgy Co., ltdChangyi Donghai Chemical Co., ltdWinner inc indiaChina Bluestar group Foshan Jinkuizi Fertilizer industrytongliao Clubs Biotechnology Co., ltd

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ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD ChangZhou huaXia Drying&granulation EquipmEnt Co.,ltD