09 trelleborgviking.pdf

7/22/2019 09 TrelleborgViking.pdf

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G R O U P

Trelleborg

Engineered

Systems

Trelleborg

Engineered

SystemsTrelleborg Offshore

24. OCTOBER 2007

SAFETY DESIGN AND EQUIPMENT WORKSHOP -

DEVELOPING SOLUTIONS FOR BRAZIL


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E N G I N E E R E DS Y S T E M S

Ole Bjrn Rasmussen, Trelleborg Viking AS:Ole Bjrn Rasmussen, Trelleborg Viking AS:

ELASTOPIPE and PFP - Passive Fire Protection ELASTOPIPE and PFP - Passive Fire Protection


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ELASTOPIPE

- FIRE WATER SYSTEMS

- FIRE- CORROSION

- RUBBER PROPERTIES

- ELASTOPIPE DEVELOPMENT PROJECT- ELASTOPIPE BASIC PROPERTIES

- INSTALLATION EXPERIENCES BROWNFIELD

REPLACEMENT AND MODIFICATIONS


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FIRE WATER SYSTEMS


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FIRE WATER SYSTEM NFPA

10 l/m min

20 l/m min


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FIRE WATER SYSTEM SEAWATER PUMP


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FIRE WATER SYSTEM RING MAIN DELUGE SKID


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FIRE WATER SYSTEM DISTRIBUTION PIPING


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FUNCTION:

WATER OUT OF EVERY SPRAY HEAD IN ANY CATASTROPHIC SCENARIO

FUNCTION:

WATER OUT OF EVERY SPRAY HEAD IN ANY CATASTROPHIC SCENARIO


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Traditional fire water piping materials: Classical problemsTraditional fire water piping materials: Classical problems

FIRE

CORROSION

TEMPERATURE EXPLOSION/IMPACT

WATERHAMMER

DIMENSION WEIGHT

CAPACITY

COST

SAFETY


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FIRE


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GENERAL CORROSION

CORROSION UNDER

WET HEAT TRACINGINSULATION AND

PAINTING

CORROSION INSIDE AND

OUSIDE OF PIPE


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GENERAL CORROSION

DEPOSITS OF SALT AND

CORROSION PRODUCTS INSIDE

AND OUTSIDE


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PITTING CORROSION.TYPICAL OF METALS

WITH PASSIVE LAYER

CuNi AND NOBLER

AUSTENITTIC STEELS(316, 6Mo, Duplex, Superduplex)


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CREVICE CORROSION,TYPICAL IN STAINLESS STEEL

AT HIGH CHLORIDE CONTENT

AND TEMPERATURE

CREVICE

CORROSION IN316 WELDING


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GALVANIC CORROSION


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EROSION CORROSION


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CORROSION BLOCKED SPRAY HEADS

CORROSION BLOCKED OR LEAKING PIPES


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CORROSION BLOCKED OR LEAKING PIPES

f C


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IMPACT RESISTANCE


T di i l fi i i i l Cl i l blT diti l fi t i i t i l Cl i l bl


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FIRE: Pool- and Jetfire resistance. No hot work-requirement.

CORROSION: Blocked pipes and spray heads. Leakages.

TEMPERATURE: Ice plugs. Increased corrosion.

EXPLOSION/IMPACT: Drag forces. Dropped object.

WATERHAMMER: Valve operations. Column separation/collaps.

VIBRATION/NOISE:

DIMENSION: Flanges. Heattracing with isolation.

WEIGHT: Flow rate limitation.

SPACE: Rigid. Clash.

HIGH COST: Investments. Maintenance. Inspection. Offshore hours.

INCREASED SAFETY RISK


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CRITISISM:

- Safety risk because of malfunctions

- Extensive testing

- Expensive maintenance

OPPORTUNITY:- Brownfield

- Life time extention

2002: OLF REPORT


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WATERBASED FIRE FIGHTING SYSTEMS

GUIDELINES FOR TESTING, MAINTENANCE AND DESIGN

-STATUS FOR THE CONDITION OF FIREWATER SYSTEMS ON THENORWEGIAN CONTINENTAL SHELF

2002: OLF-REPORT

FIRE WATER PIPING MATERIALS
http://../EKSPORTERT%20VIDEO/scandpower%20logo.gif


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FIRE WATER PIPING MATERIALS

SEVENTIESCarbon steel, galvanized. Painted. Wet insulation. Estimated 20 years

lifetime of platforms, later extended.

EIGHTIES

Still much carbon and galvanized

Increased use of more resistant materials like CuNi and 6Mo, 316 steel and

titanium

NINETIES

Dominated by standard and nobler stainless steels and titanium, but still some carbon

and galvanized steel (with operational limitations). Some installations with glassfiber

reinforced pipes.

NEED FOR NEW MATERIAL

RUBBER


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RUBBER

DAMPENS,

IN DEMANDING ENVIRONMENTS

SEALS &

PROTECTS

NATURAL RUBBERNATURAL RUBBER


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NATURAL RUBBERNATURAL RUBBER

70 000 seeds ofHevea brasiliensis was sent

from Brasil to India in 1876


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MODERN SYNTHETIC RUBBERS


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Total sales SEK 24 billion 2,5 billion

Employing 22,000 people

Presence in 40 countries on 6 continents

100 production plants

MODERN SYNTHETIC RUBBERS

TrelleborgSealing Solutions

TrelleborgBuilding Systems

TrelleborgAutomotive

TrelleborgEngineered Systems

TrelleborgWheel Systems

The Industrial Rubber MarketThe Industrial Rubber Market


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World Non-Tires

Rubber Market

Other

Top 10

Top 11-50

Global Industrial

Rubber Suppliers

No.1

2

3

4

5

6

7

8

9

10

CompanyContinental

Hutchinson

Trelleborg*

Freudenberg

Bridgestone

Tomkins

Cooper-Standard

Parker-Hannifin

Tokai

NOK

CountryGermany

France

Sweden

Germany

Japan

UK

US

US

Japan

Japan

The Industrial Rubber MarketThe Industrial Rubber Market

Top 10 share has increased from

12% in 1998 to 28% in 2005

2005

* Including CRP acq.


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Engineered Products - Buoyancy


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Key Products:

Distributed Buoyancy Modules

Riser Tower Buoyancy Mid Water Arches (MWA)

Bespoke subsea buoyancy solutions for all lengths and diameters of risers,

umbilicals and cables

Engineered Products Buoyancy

Marine


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Key Products:

Fixed and Floating Fendering Systems

Anchor Pendant, Navigation & General Surface

Buoys Safety Booms

Flange Protectors

Resilient foam buoyancy and fendering solutions for the commercial sector

Marine

Engineered Products Bend Control


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Key Products:

Bending Restrictors

Dynamic, Static and Generic Bending Stiffeners Bending Stiffener Connectors

Bending protection and control of flexible risers, umbilicals and cables for a range

of offshore applications

Engineered Products Bend Control

Cable & Flowline Protection


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Key Products:

Uraductrange Cable and pipeline protection

Vortex Induced Vibration Suppression Systems PolyspaceTM providing clearance at crossings

Banding Alloy 625, Titanium, Stainless Steel etc

Innovative pipeline, umbilical and cable protection solutions for the oil, gas and

offshore telecommunications industries

Cable & Flowline Protection

TRELLEBORG VIKING AS - NORWAYTRELLEBORG VIKING AS - NORWAY


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TRELLEBORG VIKING AS NORWAYE N G I N EE R E D

S Y S T E M S

Established in 1896

Joined Trelleborg in 1987

50 Km south of Oslo

Trelleborg Viking damps, seals and protects in

demanding industrial environments worldwide.

We offer our customers designed solutions

based on leading rubber technology and

unique applications expertise.

ELASTOPIPE DEVELOPMENT PROJECTELASTOPIPE DEVELOPMENT PROJECT


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ELASTOPIPE is the result of a major

development project at Trelleborg Viking AS

since 1996, technically and financially supported

by:

ELASTOPIPE Sprinkler and deluge systemELASTOPIPE Sprinkler and deluge system


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ELASTOPIPE Sprinkler and deluge systemS O Sp e a d de uge syste

The new way of piping!(A new way of thinking..)

ELASTOPIPE Basic material developmentELASTOPIPE Basic material development


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The ELASTOPIPE system is made from reinforcedsynthetic rubber and developed for deluge and

sprinkler systems in hazardous environments.

FIRESTOP TECHNOLOGYFIRESTOP TECHNOLOGY


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POOL-BRANN:

Offshore,

oil & gas

1 hour cellulosefire, max 900C

and 2 t HC-fire,

max 1100 C

JET FIRE:

Offshore,

oil & gas

2 hoursjet fire, 1300 C,

350kW/m,

jet speed

EXTREME:

Missile

launching

Hang fire

3000 C



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E N G I N E E R E DS Y S T E M S Reliable operations since the start-up of North Sea

Oil&Gas activities in the Seventies

Jet fire- and corrosion

protection of traditional

and flexible risers

http://../EKSPORTERT%20VIDEO/Akerkvaerner/Presentasjon%20JULY%202003.ppthttp://../EKSPORTERT%20VIDEO/Akerkvaerner/Presentasjon%20JULY%202003.ppthttp://../EKSPORTERT%20VIDEO/Akerkvaerner/Presentasjon%20JULY%202003.ppthttp://../EKSPORTERT%20VIDEO/Akerkvaerner/Presentasjon%20JULY%202003.ppt


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E N G I N EE R E DS Y S T E M S (Jet) Fire protection of decks, hatches,

valves, actuators, hang off

arrangements, flanges, nuts, hydraulic

hoses, electric cables...........................



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E N G I N EE R E DS Y S T E M S

(Jet) Fire resistant seals,penetration seals and

drain gullies



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ELASTOPIPEELASTOPIPE


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ELASTOPIPE ConfigurartionELASTOPIPE Configurartion


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Fireshield-Resistance against fire-Protect against external environmental effects

(weather and wind, pollution, tough handling etc

-Appearance

Pressure Layer-Gives mechanical strength

against pressure, explosion, impact, fatigue etc

Inner Liner-Watertight-Withstand firewater

(incl. foam, chlorination and pollution)

-Give good attachment for the fittings

ELASTOPIPE SYSTEM REWIEVELASTOPIPE SYSTEM REWIEV


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TITANIUM

1-8

STAINLESS

SUPPORT

ELASTOPIPEELASTOPIPE No hot work


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ELASTOPIPE No CorrosionELASTOPIPE No Corrosion


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ELASTOPIPE eliminates corrosion and fouling. Couplings/connections are delivered in titanium

ELASTOPIPE Sequential testELASTOPIPE Sequential test
http://../Presentasjoner/Impact%20innvendig.avi


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1. EXPLOSION1. EXPLOSION 2. IMPACT2. IMPACT

3. JETFIRE3. JETFIRE 4. 100 % FUNCTION4. 100 % FUNCTION

ELASTOPIPE SEQUENTIAL TEST - EXPLOSIONELASTOPIPE SEQUENTIAL TEST - EXPLOSION


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1/3 model of platform module

Gasexplosion

Typical test

parmeters:

0,6 - 1,5 bar

200 ms pulse

ELASTOPIPE is extremely resistant against

explosions

ELASTOPIPE absorbs energy from explosions

The support is the limiting factor

Click here to play video

ELASTOPIPE SEQUENTIAL TEST - IMPACTELASTOPIPE SEQUENTIAL TEST - IMPACT
http://../EKSPORTERT%20VIDEO/Explosion%205.avihttp://../EKSPORTERT%20VIDEO/Explosion%205.avi


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The flexible rubber material makes ELASTOPIPE more resistantagainst physical damage than other piping materials.

Impact test:800 Joule

ELASTOPIPE is

unaffectedTraditional materials

break

ELASTOPIPEabsorbs

impact energy and reducesthe damage of supports.

ELASTOPIPE SEQUENTIAL TEST JET FIREELASTOPIPE SEQUENTIAL TEST JET FIRE


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E N G I N E E R E DS Y S T E M S ELASTOPIPE withstands jet fire (High pressure gas leakage with typical heat flux of 380

kW/m, temp. of 1400C, flame speed of 110 m/sec ) for one hour where the first five minutes arein dry condition.

ELASTOPIPE NO HEAT OR FLAME SPREADELASTOPIPE NO HEAT OR FLAME SPREAD


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ELASTOPIPE ELASTOPIPE


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E N G I N E E R E D

Recommended Water Speeds

ELASTOPIPE compared to other materials


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Example: Your flow requirement is 4700 l/min. Using

Galvanized steel pipe you will need to select a 8 pipe (max

v= 3,5 m/s) compared to a 4 when you use Elastopipe.

The Hazen-Williams C value which is used to calculate friction loss pipework is for Steel 100, Galv. Steel 120, GRE /GRP and Titanium

150, ELASTOPIPE 155. Please note that these numbers are

applicable to new installed pipework only.

Maximum s eawater velocities in pipes, for continuous flow conditions

Data from BS MA-18 and Norsok P-001

0

1

23

4

5

6

78

9

10

11

12

1" 1,5" 2" 3" 4" 5" 6" 8"

Pipe size

Velocitym/s

Steel & Galv. Steel CuNi GRE & GRP

Titanium & SS ELASTOPIPE

E N G I N E E R E D

ELASTOPIPE LCCELASTOPIPE LCC


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E N G I N E E R E DE N G I N EE R E D

ELASTOPIPE LCCELASTOPIPE LCC


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Cost Comparison

-

50 000

100 000

150 000

US$/100m

Re-routing at site, 15% 2 293 2 576 2 794 3 006 -

20 years lifetime, replacement 76 180 21 536 - - -

Engineering Cost 10 345 10 345 10 345 10 345 6 207

Material Cost, purchase 3 758 17 439 28 476 38 457 56 862

Prefabrication cost 11 030 49 619 15 310 19 274 517

Jet Fire Protection 9 195 9 195 9 195 9 195 -

Installation cost 15 287 17 176 18 628 20 040 9 462

Carbon Steel Copper Nickel GRE Titanium Elastopipe

E N G I N E E R E DE N G I N EE R E D

ELASTOPIPE - Piping spec / Approvals


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E N G I N E E R E D

ELASTOPIPE Reference ListELASTOPIPE Reference List

The reference list proves that ELASTOPIPE is very competitive in
http://www.total.no/


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S Y S T E M SThe reference list proves that ELASTOPIPE is very competitive in

quality and price for both new builds and maintenance. More than

100 000 meters ELASTOPIPE are installed since 1998.

E N G I N E E R E D

ELASTOPIPE EKOFISK TOR 2/4ELASTOPIPELASTOPIPE EKOFISK TOR 2/4EKOFISK TOR 2/4E


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S Y S T E M S

PHILLIPS TOR PLATFORM, EKOFISK FIELD, NORTH SEA

THE FIRST ELASTOPIPE PILOT INSTALLATION IN 1998

5-year inspection:

No damages or malfunctions

Fullscale test intervals increase to every 2 year.Interior videoinspection: No corrosion or deposits

E N G I N E E R E D

ELASTOPIPE OSEBERG FIELD CENTERLASTOPIPELASTOPIPE OSEBERG FIELD CENTERSEBERG FIELD CENTER


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S Y S T E M S

SCOPE:ONE-TO-ONE REPLACEMENT OF THE LEAKING 316-PIPES

WITH ELASTOPIPE




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S Y S T E M S

ENGINEERING:

MATERIAL LIST, SUPPORT DESIGN AND PRE-ASSEMBLY

PACKAGE WAS BASED ON EXISTING ISO-DRAWINGS AND

SURVEY WITH VIDEO CAMERA.




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S Y S T E M S

SUPPORT:THE EXISTING 316-PIPES WAS

LEAKING BECAUSE OF

CORROSION IN THE WELDS,

AND THE REMAININGMECHANICAL STRENGTH WAS

SUFFICIENT TO ALLOW IT TO

BE USED AS SUPPORT FOR

THE ELASTOPIPEELASTOPIPE




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S Y S T E M S

PRE-ASSEMBLY:UP TO 90 % OF ALL CONNECTIONS WERE PREASSEMBLED AND

SUPPLIED IN TYPICALLY 15-20 M SPOOLS IN BASKETS.

THIS WAS THE MAJOR REASON FOR THE DRAMATICALLY

REDUCED NUMBER OF OFFSHORE HOURS COMPARED TOTRADITIONAL RIGID PIPING.




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S Y S T E M S

NO SCAFFOLDING,INSTALLATION WITH

ACCESS TECHNIQUE




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S S S

TEMPORARY DELUGE:A FLEXIBLE AND EASY MOVEABLE TEMPORARY ELASTOPIPEA FLEXIBLE AND EASY MOVEABLE TEMPORARY ELASTOPIPE

DELUGE SYSTEM WITH ROTATING NOZZLES GAVE COVERAGEDELUGE SYSTEM WITH ROTATING NOZZLES GAVE COVERAGE

AND MINIMAL INTERFERENCE WITH PRODUCTION AND OTHERAND MINIMAL INTERFERENCE WITH PRODUCTION AND OTHER

ACTIVITIESACTIVITIES




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WATER FLOW:

MEASUREMENTS AND PIPENETMEASUREMENTS AND PIPENET

CALCULATIONS CONFIRMSCALCULATIONS CONFIRMS

CORRECT HYDRAULICSCORRECT HYDRAULICS




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ON TIME AND BUDGET

2/3 OF ESTMATED COST FOR THEREPLACEMENT WITH STEEL PIPES

>80% REDUCTION OF OFFSHORE

HOURS

NO INCIDENTS


ELASTOPIPE SEVAN, HUMMINGBIRDLASTOPIPELASTOPIPE SEVAN, HUMMINGBIRDEVAN, HUMMINGBIRD


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ELASTOPIPE LASTOPIPE


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Shell BV in the

Dutch sector ofNorth Sea


ELASTOPIPE DAMPENS WATER HAMMER EFFECTSLASTOPIPELASTOPIPE DAMPENS WATER HAMMER EFFECTSAMPENS WATER HAMMER EFFECTS
http://www.shell.com/home/ExitPage?URL=http://www.shell.com&Source=TOP


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ELASTOPIPE REDUCES OR EVEN ELIMINATE THE DAMAGING

EFFECTS OF WATER HAMMER


ELASTOPIPE LASTOPIPE Shell BV in theDutch sector of North Sea


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ELASTOPIPE BROWNFIELD UPGRADINGELASTOPIPE BROWNFIELD UPGRADING


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The new way of piping!(A new way of thinking..)

THANK YOU !

09 trelleborgviking.pdf

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