070758hma commnachdr rz - · pdf filethe hima signals are integrated via the emerson deltav...

The safe decision.

hima/process_automation/communication


To ensure cost-effectiveness in the long-term, HIMA has alwaysembraced the concept of integration based on open andinternationally-accepted communication standards.

The benefits of open communication compared to vendor-specific,proprietary protools and technology are obvious:

Reduced integration costsReduced integration risksConsistent data organisation, transparencyFast availability of dataCuts programming and engineering timesLess training requiredLess maintenance requiredLong-term independence and return on investment, even if extension or reinstrumentation is required.

HIMA systems can therefore be easily, comprehensively and cost-effectively integrated with all leading process control systems. Thesuccess of this approach is also highlighted by the fact that manycompanies now offer open interfaces for their systems.

Management Level

Process Control Level

System Control Level

Field Level

Sensors Actuators

StandardPLCPC

Controlsystem

Visuali-sationsystem

Display

PDA

Management system

HIMA system

HIMA offers many technical options for a simple exchange of datawith third-party systems and for the safety-related networking ofHIMA systems.

The H41q/H51q systems support OPC Data Access, OPCAlarm&Event, PROFIBUS DP, MODBUS RTU/TCP, safeethernetand HIPRO-S for safety-related networking. The Planar4 systemscommunicate via OPC Data Access, OPC Alarm&Event, PROFIBUSDP and MODBUS RTU. Redundancy can be created in all thesecommunication options to increase availability.

The mono-configuration HIMatrix controllers can be networkedvia OPC Data Access, PROFIBUS DP, MODBUS RTU/TCP, Send& Receive, INTERBUS, EtherNET/IP and via safeethernet for safety-related networking.

HIMA systems can extract HART information and forward it to higher-level systems.

OPC DAserver functions:

➔ Data transmission at 100 Mbit/s

➔ OPC server can updatedata <_ 20 ms

➔ HIMA systems are controlled andmonitored via control systems

➔ Connection status monitored viathe control system

➔ Supports server and tagbrowsing

➔ Allows data to be prioritised

OPC

PROFIBUS DP

MODBUS

HART

SAFETY

OPC is a world-wide, open and standardised datainterface. It was standardised by the OPC Foundationand is based on Windows technology (OLE, COM andDCOM). The data from the HIMA systems is made availableto any OPC client via HIMA OPC server. HIMA can supplyan OPC server based on the OPC Data Accessspecification and one based on the OPC Alarm&Eventspecification.

The HIMA OPC Data Access server is based on Ethernetand offers a particularly powerful range of integrationoptions.

With the HIMA OPC Alarm&Event server (also based onEthernet), events are read from the HIMA systems witha time stamp and are fowarded via OPC to any controlsystem, SCADA system or database.

Both the HIMA OPC server and the HIMA OPCAlarm&Event server read and write signals. Both systemscon be constucted as redundant systems and arecompatible with Windows NT, 2000, XP and Server 2003.

RS485

SafetySIL 3

PROFIBUS

OPCA&E/DA

OPC A&Eserver functions:

➔ Signal exchange is read withtime stamp from the HIMA system

➔ Configuration of the communicationparameters

➔ Assignment of alarm texts

➔ Time synchronisation between theHIMA system and Alarm&Event server

➔ Data transmission rate via Ethernetup to 100 Mbit/s


HIMA speaksPROFIBUS... MODBUS...

PROFIBUS DP is an open field bus standard based onthe master-slave principle. The PROFIBUS UserOrganisation (PNO) is responsible for its standardisationand certification. HIMA systems are coupled just like anyother PROFIBUS DP slave components.

MODBUS is another open communication standard basedon the master-slave principle that is accepted world-wide.

MODBUS RTUHIMA systems may be used as both slaves and masters.The slave functionality is part of the operating system,while the master functionality is implemented using softwarefunction blocks. The time stamp can also be transferredwith the H41q/H51q systems.

MODBUS TCPMODBUS TCP ports are used so that the familiar andproven MODBUS protocol can be used for datatransmission over Ethernet. HIMatrix systems may beused as master and/or slaves.

PROFIBUS DP➔ HIMA systems are slaves

➔ Data transmission at up to12 Mbit/s (set using DIL switches)

➔ GSD file for parameter assignmentsin the master

➔ Redundant structure is possible

➔ Certified by the PNO

➔ Programmed using off-the-shelf Siemens CFC blocks for HIMA systems

MODBUS RTU➔ Data transmission at up to

57,600 bit/s

➔ Redundant configuration

➔ Transmission via RS485 interface

MODBUS TCP➔ Data transmission at 100 Mbit/s

➔ Transmission over all standard media for Ethernet

The HART protocol provides an easy way to senddiagnostic/status information and to program HART-compatiblesensors/actuators. The HART signals are modulated on to a4...20-mA signal.

There are special requirements relating to the transmission andextraction of HART data from safety-related loops. This isbecause the HART protocol can be used to modify the parameterassignments of field devices, such as measuring ranges oroperating points. Dangerous statuses can occur if these valuesare safety-related, but are not corrected within the safety system.HIMA solutions avoid this problem.

Distributed automation concepts are an ever increasing featureof the process industry. HIMA systems can be networked withone another for safety purposes in many different ways.

➔ TÜV-certified safety-related data transmission up to SIL 3➔ Use of open communication standards for safety-related

data transmission➔ Data transmission at up to 100 Mbit/s➔ Redundant structure is possible➔ Use of a range of transmission media ranging from RS485

cable via fibre-optic cable through to satellite transmission


➔ OPC A&E➔ OPC DA➔ PROFIBUS DP➔ MODBUS RTU➔ MODBUS TCP

The coupling of HIMA and ABB systems via OPC is one exampleof modern, powerful and easy-to-configure integration. There aretwo possible options for implementation. These differ in the integrationdensity that they achieve.

In the first scenario, the integration is provided solely via the OPCAlarm&Event server. HIMA alarms can be sorted and displayed inchronological order in the ABB system’s alarm list.

In the second scenario, HIMA alarms are not integrated directly intothe alarm list, but integrated together with other HIMA data directlyinto the signal database of the ABB system. The HIMA alarms canbe assigned additional information and controls through the use ofstandardised ABB faceplates as well as being displayed in the alarmlist. This functionality is made possible by simply linking togetherthe HIMA OPC Alarm&Event server and the HIMA OPC Data Accessserver in the OPC communication definition of the ABB Operate ITsystem.

As an example, in both scenarios the HIMA alarms are updated byassigning alarm texts conveniently and centrally in the HIMA OPCAlarm&Event server.

Communication with ABB via...

hima/process_automation/communication/abb

Functions

➔ Reading and writing process signals

➔ Transmitting signals with time stamp

➔ Time-synchronising all HIMA and ABB systems

➔ Displaying the process signalsand events together in the ABBOperate IT stations


Ethernet (TCP/IP)

Ethernet

H41q/H51qe.g. AC 800F

e.g. S 800/S900

e.g. CMC 70

Ethernet

Interfacing references:

➔ ABB 800xA

➔ ABB Symphony Infi 90

➔ ABB Symphony Melody

➔ ABB Freelance

➔ ABB Masterpiece

➔ ABB Advant OCS/MOD 300

➔ ABB Protocol P

➔ ABB Compact

➔ OPC DA➔ OPC A&E➔ PROFIBUS DP➔ MODBUS RTU➔ MODBUS TCP

HIMA signals and alarms can be integrated into Emerson systemsvia the two OPC standards (Data Access and Alarm&Event).

The HIMA signals are integrated via the Emerson DeltaV OPC Mirror.The Mirror is an OPC DA client that accesses both the HIMA OPCDA server and the DeltaV OPC server in order to write all the signalsto the DeltaV controller (scenario 1).

The basic way of integrating HIMA alarms into the Emerson DeltaVsystem is to use the HIMA OPC A&E server which provides the datawith a time stamp and administers the alarms / texts centrally.

The HIMA alarms can be incorporated directly into the DeltaVPlantwide Event Historian (PEH) module via the PEH’s OPC A&Eclient interface. This allows historical alarms to be displayed andanalysed in chronological order (scenario 2).

Communication with EMERSON via...

Functions


➔ Transmitting signals with a time stamp

➔ Displaying the signalsand events together in the Emerson DeltaVsystem


hima/process_automation/communication/emerson

Ethernet (TCP/IP)

EthernetEthernet

DeltaV controller H41q/H51q

DeltaV HIMAOPC server

➔ MODBUS RTU➔ MODBUS TCP➔ PROFIBUS DP➔ OPC DA

One integration option is incorporation via PROFIBUS DP. Thiscombines ease of implementation with excellent performance andmaximum integration density.

HIMA signals are made available via the PROFIBUS interface thatis supplied with all HIMA systems. These act as the PROFIBUS DPSlave. The Foxboro I/A system receives the signals via the field businterface module FBM 223, which acts as the PROFIBUS DP Master.With this form of integration, the HIMA signals are integrated directlyinto the controller of the Foxboro system, where they are thenavailable to the entire system.

A redundant connection is also available to increase availability.Using a HIMA off-the-shelf ELOP II function block, which providesthe redundancy management required greatly simplifies theengineering and provides the current connection status. The signalsare also analysed and displayed in the Foxboro system. P

RO

FIB

US

DP

hima/process_automation/communication/foxboro

Functions

➔ Data transmission at up to 12 Mbit/s (set using DIL switches)

➔ Self-configuring HIMAProfibus module

➔ Off-the-shelf ELOP II function block for redundancy manage-ment

➔ GSD file for parameterassignments in the master

➔ Redundant structureis possible

➔ Certified by the PNO

HIMatrix

I/A system bus

HIMA H41q/H51q

HIMA Planar4

I/A controller

FB

M 2

23

I/A series

The PROFIBUS interfacingis programmed in theFoxboro system

➔ OPC A&E➔ OPC DA➔ PROFIBUS DP➔ MODBUS RTU➔ MODBUS TCP

HIMA signals and alarms can be integrated into the Experion PKSsystem via the two OPC standards (Data Access and Alarm&Event).

The HIMA signals are integrated into the operator stations via theOPC Data Display and Advanced OPC clients for display purposes.For controller-to-controller communication, the Honeywell OPCIntegrator and the Honeywell OPC Gateway can be used. TheHoneywell OPC Integrator serves as a mirror between the HoneywellOPC DA server and the HIMA OPC DA server, while the OPCGateway allows for a direct controller-OPC link.

HIMA alarms with the time stamp generated within HIMA H41q/H51qcan be integrated into the native Honeywell Alarm ManagementSystem via OPC Alarm&Event.

A redundant setup is also possible with the OPC Data Display clientor via the Honeywell Redirection Manager for the Advanced OPCDA client, the OPC Gateway and OPC Alarm&Event.


➔ Honeywell Experion PKS➔ Honeywell PlantScape➔ Honeywell TDC 3000/TPS

hima/process_automation/communication/honeywell

Honeywell FTE

Ethernet

HoneywellExperion

PKS server

Experion PKS

Functions


➔ Transmitting signals with a time stamp

➔ Displaying the signalsand events together in the Honeywell Experion PKS system


H41q/H51q

HIMAOPC server

HIMA diagnostics inExperion PKS

➔ PROFIBUS DP➔ Siemens 3964R➔ OPC A&E➔ OPC DA➔ MODBUS RTU➔ MODBUS TCP

One of the most commonly-used options is integration via PROFIBUSDP. The major benefits of this option are the low engineering costand excellent performance combined with maximum integrationdensity.

HIMA safety systems are treated just like any other standardPROFIBUS DP Slave device. They are integrated directly at the I/Olevel. The S7-400 acts as the PROFIBUS Master. HIMA provides aGSD file for configuration on the Siemens PROFIBUS Master. CFCblocks greatly simplify configuration and monitoring of the PROFIBUScommunication in the PCS 7 control system.

The CFC blocks also incorporate the optional redundancymanagement function. HIMA can also supply off-the-shelf functionblocks for configuring and monitoring the redundant link inELOP II, thus simplifying the communication engineering andallowing optional redundancy on both sides.

Functions

➔ Data transmission at up to12 Mbit/s

➔ Self-configuring HIMAPROFIBUS modules

➔ CFC blocks for HIMA systemsin the PCS 7 control system

➔ GSD file for parameter assignments in the PROFIBUSMaster


➔ Certified by the PNO (PROFIBUS User Organisation)


➔ Siemens PCS 7➔ Siemens S7-400➔ Siemens S7-300➔ Siemens S5➔ Teleperm M➔ Teleperm XP➔ Win CC

Standardised ELOP II function blockfor redundancy management

PROFIBUS DPredundant

hima/process_automation/communication/siemens

Industrial Ethernet

HIMA H41q/H51q

e.g. ET 200

e.g. ET 200

Siemens S7-400

SiemensPCS 7

CFC blocks makeconfiguration in PCS 7much easier

➔ MODBUS RTU➔ MODBUS TCP➔ OPC DA➔ OPC A&E➔ PROFIBUS DP

HIMA signals that the Yokogawa control system requires for openand closed-loop control tasks can be transferred via MODBUS RTU,while the alarms from both systems are brought together via theAlarm&Events OPC standard.

If the signals are integrated via the MODBUS TCP ALE111 interfacemodule, the HIMA signals are available to the controller as well asto the entire control system. A redundant structure is also possiblein order to increase availability. This can be implemented withoutsignificant engineering using the MODBUS redundancy managementfunction integrated into the Yokogawa system.

Both systems have Alarm&Event servers that conform to the OPCspecification, which allows the two alarm lists to be merged.Yokogawa supports the integration of software tools such as “AxedaSupervisor Logline” or “Iconics AlarmWorx” in order to display themtogether in an alarm summary. HIMA alarms are transferredautomatically, and can be easily analysed in chronological order inthe event of an error.


➔ Centum CS 3000

➔ Centum CS 1000

hima/process_automation/communication/yokogawa

Ethernet

Functions


➔ Transmitting signals withtime stamp

➔ Data transmission at 10/100 MBit/s

➔ Automatic configuration of the HIMA systems

➔ All HIMA systems can be linked


➔ Proven all around the world

Configuration of MODBUScommunication in theYokogawa system

ALE

HIMatrix

Ethernet (TCP/IP)

V-Net/IP

HIMA H41q/H51q

CS-3000 controller

HIMA Planar4

HIMAOPC A&ECS 3000CS 3000

➔ MODBUS RTU➔ MODBUS TCP➔ OPC A&E➔ OPC DA

In the field of SCADA systems and operator input or visual displays,HIMA can again provide open interfaces that guarantee simple andcomprehensive visualisation, operator input, alarm processing, trendrecording, historical alarm and data management.

All operator input and visualisation systems with a MODBUS or OPCinterface can communicate with HIMA systems.

HIMA uses the two leading visualisation systems known as “WizconSupervisor” (WS) and “iFix” as standard. The “Wizcon Supervisor”system is also able to transfer the HIMA time stamp. If only thealarms have to be displayed, then the “Wizcon Logline” package isused.

HIMA can supply Micro Innovation displays for operator input andvisualisation. Add-on functions such as alarm processing can beimplemented using HIMA off-the-shelf ELOP II blocks.

RS485

Interfacing withMODBUS RTU

➔ HIMA system as MODBUS Slaves

➔ Reading and writingprocess signals

➔ Transmitting signalswith time stamp (WS)

➔ Data transmission at 57,600 Bit/s

➔ Redundant structureis possible

hima/process_automation/communication/displays

RS485

HIMatrix

HIMatrix

HIMatrix

HIMatrix

HIMA Planar4

HIMA H41q/H51q

iFix/WS

Ethernet

Interfaction with MODBUS TCP


➔ Data transmission at 100 Mbit/s

➔ Use of existing Ethernet networks

➔ Use of the entire Ethernet functionality

➔ Transmitting signals with timestamp (WS)

Wizcon Supervisor

There are special requirements relating to the transmission andextraction of HART data from safety-related loops. This is becausethe HART protocol can be used to modify the parameter assignmentsof field devices, such as measuring ranges or operating points.Dangerous statuses can occur if these values are safety-related,but are not corrected within the safety system. There are two waysto solve this problem:

1. Modern SIL-certified field devices disable the parameter settingoption during operation. Only diagnostic data is transmitted and theHART signal can also be extracted in the same conventional wayas safety loops which use commercially-available devices.

2. HIMA offers a more flexible and safer alternative. The HIMA-HARTmultiplexer is used to detect and disable transmission of HARTparameter setting data, therefore intercepting and avoiding a safety-critical change to the field devices. In contrast to the 1st variant, thissolution also works with non SIL-certified HART-compliantsensors/actuators.

The HART data is extracted without feedback via the SIL3-certifiedHIMA Ex separator. The HIMA-HART multiplexer collects data fromup to 8 HART devices, and forwards this to the HART-OPC servervia the standard RS485 interface. This provides the ideal combi-nation of “functional safety”, “explosion protection” and “HARTdiagnostics”.

Functions

➔ Process and HART signals aresplit – without feedback – in theHIMA Ex separator

➔ Up to 8 HART devices arecollected in the HIMA-HARTmultiplexer

➔ The HART information thuscollected is forwarded to theHART-OPC server via an RS485interface

➔ The Ex separator is SIL-certified

➔ It is also possible to use conven-tional HART devices due to thedisable function for parametersetting data

RS485

Processsignals

Safeprocesssignals

hima/process_automation/communication/hart

HART signals

MultiplexerExtraction ofHART data

SensorActuator

Control sys-tem & HARTOPC server

HART signals

Process signals RS485

SensorActuator

Control sys-tem & HARTOPC server

Key features of safeethernet:

➔ Data transmission at up to 100 Mbit/s

➔ Ensures the shortest response times within the requiredsafety time

➔ No restrictions with respect to physical distance

➔ Standard Ethernet components from any vendor maybe used

➔ Ethernet network technology guarantees flexibility ofplanning, commissioning, maintenance and extension

➔ Ethernet from the control level through to the field levelensures data transparency

➔ Up to 64 systems can be networked per Ethernet segment


➔ For networking H41q/H51q or HIMatrix systems

Key features of HIPRO-S:

➔ Data transmission at up to 57,600 Bit/s

➔ RS485 standard is used in parallel for safety-related data transmission and ELOP II programming

➔ Up to 31 systems can be networked


➔ For networking H41q/H51q systems

Distributed automation concepts are an increasingly common featureof the process industry, even for safety-related automation.

Again HIMA uses open standards for this purpose. This meansthat the systems can be networked over standard Ethernet andthe safeethernet protocol, and safety-related via the standardRS485 interface and HIPRO-S protocol – all TÜV-certified to SIL 3.

With a transmission speed of 100 Mbit/s, safeethernet is the fastestand most powerful safety bus in the world. safeethernet is basedon standard Ethernet technology (IEEE 802.3) and thus allowsstandard Ethernet components and functionality to be used forsafety-related communication. Safety-related data transmission canthus be integrated into existing Ethernet networks.

Just like safeethernet, HIPRO-S also allows a number of standardtransmission media to be used for safety-related data transmission,such as ISDN, fibre-optic cable, radio and satellite.

SIL 3

safeethernet

safeethernet

Redundant safety-related net-working of H41q/H51q sys-tems with safeethernet orHIPRO-S using a variety oftransmission media

The integral switches allow extremly versatilenetwork structures to be constructed usingmono-configuration HIMatrix systems.These systems are also programmed viaEthernet, which means that every networkstation can access any other networkstation. Programming, diagnostics andvisualisation are therefore all very straight-forward and centralised.

hima/process_automation/communication/safety

HIPRO-S

Distributed structurewith central intelligence

RIO RIORIO

Distributed structurewith distributedintelligence

PES

PES

PES

RIO RIO

RIO RIO

Distributed structurewith distributed intelligence

PES

PESRIO

PES

RIO

ELOP IIFactory

ELOP IIFactory

ELOP IIFactory

hima/process_automation/safety_element

➔ 1997The world’s first TÜVcertified redundant2oo4D/QMR system

➔ 1991The world’s first TÜV certifiedreverse compiler

➔ 1986The world’s first TÜVcertified programmablesafety systems

➔ 1970The world’s first TÜV certified safety system

➔ 2002The world’s first TÜVcertified PES with safecommunication viaEthernet for factoryautomation

➔ 2004The world’s first TÜV certified SIL 3intrinsically safe (ATEX) analog isolatorwith integral transmitter supply, analogrepeater and HART data extractioncombined with the world’s firstSIL 3/ATEX HART multiplexer

➔ 2005The world’s first intrinsically safeEthernet communication inEx Zone 1

➔ 1997The world’s first TÜVcertified safety-relatedcommunications (SIL 3)over Ethernet

➔ 2003The world’s first TÜVconfirmed SIL calculation& verification software

ARKEMA · BASF · Basell · Bayer · BAYERNOIL · Boehringer Ingelheim · Borealis · BP · CelaneseClariant · Degussa · Deutsche BP · Dillinger Hütte · DOW BSL Olefin Group · DSM · EDF · Enel · Eni S.p.A.

E.ON · ERG Group · ExxonMobil · Finnish Railway · GDF · GPIC · HOLBORN EUROPA RAFFINERIE · ICI · INEOSKOC · LANXESS · LONZA · MERCK · MIRO · NAM · OMV · PCK · PDO · PETRONAS · Qatar Petrochemicals

Roche · Royal Dutch Shell · RUHR OEL · RWE · SABIC · Sanofi-Aventis · SASOL · Sonatrach · SPDC · StatoilThai Petrochemical · TOTAL · Wacker Chemie · Yara

HIMA Paul Hildebrandt GmbH + Co KGP.O. Box 1261 · 68777 Brühl · GermanyPhone: +49 6202 709-0 · Fax: +49 6202 [email protected] · www.hima.com 96

900

0053

100

7 ©

by

HIM

A P

aul H

ildeb

rand

t Gm

bH +

Co

KG

070758hma commnachdr rz - · pdf filethe hima signals are integrated via the emerson deltav...

Documents