046-itp for installation of mac-bac-st machinery unit.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No: 5887

Project Document Number: T- 4.234.557 Project Rev.: O Page 2 of 17

Purchase Order Number:

2MH127

Tag/Item Number(s): N/A

Unit(s): ASU

PCWBS: Z

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

D O 11.02.09 Company Comments Incorporated SK EO AG CCI

C O 27.01.09 Issued for Company Comments SK EO AG IFR

B 27.01.09 Issued for Review SK EO AG IFR

A 12.01.09 Issued for Internal Review SK EO AG IIR

GAMA Rev.

Project Rev Date Description

Prepared By

Checked By

Approved By

Status

No. No. ORIGINATOR

LINDEGINEERING AG

Document Title:

INSPECTION TEST PLAN FOR INSTALLATION OF MAC/BAC/ST MACHINERY UNIT

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM ITP QAC GTL 046 D

Org. Code

Doc. Type

Disc. Code

Geogr. Area

Seq. No

Rev. No Vendor Code

Project Document Number: T-4.234.557

Rev No: O

QSGTL PEARL PROJECT C2 ASU Construction Works

ITP NO: GAM-ITP-QAC-GTL-046

ITP FOR INSTALLATION OF MAC/BAC/ST MACHINERY UNIT

DATE: 11.02.09-REV. D

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. VENDOR (MAN)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test Frequency Reference Document Acceptance Criteria Responsible

Party Verifying Documents S A X C

T-4.234-557 REV-O Page 4 of 17

1.0

DOCUMENTATION

1.1 Contractor drawings, project specifications, manuals, codes 100% - -

TECHINICAL OFFICE - H R R

1.2 Lifting studies (For Heavy Equipments) 100%

T.4.234.084,T.4.129.859 - HSSE - H R R

2.0 EQUIPMENTS

2.1

Receiving inspection (Including nameplate verification) & Open Box Inspection during unpacking

100% T-4.250.945;T.4.250.927 Packing list

DEP 31.29.00.10 DEP 31.10.03.10

STORE

INCHARGE

GAM-QCR-QAC-GTL-080

I S I S

2.2 Storage, preservation and documentation(FSI) 100% T.13.377.360E;T.4.250.932

Approved drawing, DEP 31.29.00.10;DEP

70.10.70.11 T.13.377.454E; Vendor instruction,

FSI GAM-QCR-QAC-GTL-069

I R S S

2.3 Inspection measuring and test equipment calibration 100% T.4.250.915 - QCI Calibration certificates H R R R

3.0 INSTALLATION

3.1 Foundation complete and accepted 100% T-4.095.567, T-4.250.945

MC documents, DEP 34.19.20.31;

T.13.376.358 DEP 31.29.00.10,

QCI Ref. ITP 023; MC certificates H R R R




DATE: 11.02.09-REV. D





T-4.234-557 REV-O Page 5 of 17

3.2 Sole plates and spindles/wedges or shims Installation

100% T-4.095.805, T-4.250.945 Approved drawings,

T-4.260.824 DEP 31.29.00.10,

QCI GAM-QCR-QAC-GTL-169

Surveyor report I I S S

3.3 Erection of pre alignment of coolers/wash water unit/steel structure of skid/ oil system

100% T-4.095.567, T-4.250.945, Approved drawings,

T-4.260.824 DEP 31.29.00.10,

QCI GAM-QCR-QAC-GTL-169 Surveyor report I I S S

3.4 Installation/levelling of steel struts for base frame 100%

T-4.095.567, T-4.250.945, T-4.233.680

Approved drawings, T-4.260.824

DEP 31.29.00.10, QCI GAM-QCR-QAC-GTL-038 H I S S

3.5 Installation & alignment of skid on steel structure 100%

T-4.095.567, T-4.250.945, T-4.233.680


DEP 31.29.00.10, QCI

GAM-QCR-QAC-GTL-169

H I I I

3.6 Check alignment of gear box (soft foot, coupling, slope etc.) 100%

T-4.095.567, T-4.250.945, T-4.233.680


DEP 31.29.00.10, QCI

GAM-QCR-QAC-GTL-170

H I I S

3.7 Steam Turbine alignment / coupling check 100%

T-4.095.567, T-4.250.945, T-4.233.680


DEP 31.29.00.10, QCI Linde/MAN Report H I I S

3.8 MAC Alignment to steam turbine 100%

T-4.095.805, T-4.250.945, T-4.233.680



3.9 BAC Alignment to gear box 100% T-4.095.805, T-4.250.945, T-4.233.680






DATE: 11.02.09-REV. D





T-4.234-557 REV-O Page 6 of 17

3.10

Pre alignment of coolers MAC/BAC to machine skid and ACC Condensate Piping to steam turbine

100% T-4.095.805, T-4.250.945, T-4.233.680



3.11 Oil Unit Alignment on foundation 100%

T-4.095.451, T-4.209.390, T-4.250.945


DEP 31.29.00.10, QCI

GAM-QCR-QAC-GTL-115

H I I S

3.12 Alignment of Motor Pump for oil unit 100%

T-4.250.927, T-4.209.390, T-4.248.567



3.13 Grouting Release for all unit contents 100%

T-4.095.567, T-4.250.945, T-4.233.680


DEP 31.29.00.10, QCI Ref. ITP 024

3.14 Recheck Alignment after grouting 100%

T-4.095.805, T-4.250.945, T-4.233.680


DEP 31.29.00.10, QCI

GAM-QCR-QAC-GTL-115

H I I S

3.15 All piping installation, alignment, & connection without any objectionable load

Ref. ITP 033 (T-4.250.918 Rev. A)

3.16 Verification of piping pressure test acceptance Prior to final alignment

Ref. ITP 033 (T-4.250.918 Rev. A)

3.17 Erection Damage(Equipments) 100% T.4.251.035 - QCI GAM-QCR-QAC-GTL-127 I I I R




DATE: 11.02.09-REV. D





T-4.234-557 REV-O Page 7 of 17

4.0 FINAL INSPECTION

4.1 Final alignment checks 100% T-4.095.805, T-4.250.945, T-4.233.680


DEP 31.29.00.10, QCI

GAM-QCR-QAC-GTL-117

I I S S

4.2 FSI Checks (cleaning, preservation) 100%

T-4.095.805, T-4.250.945, T-4.233.680


DEP 31.29.00.10 FSI GAM-QCR-QAC-GTL-069 I I S S

4.3 MC Inspections 100% T-4.095.805, T-4.250.945, T-4.233.680


DEP 31.29.00.10 QCI Linde MC Records I S I S

4.4 Installation Completion , sign-off quality records and hand over to Linde MC Dept

100% T-4.250.945 T.13.377.555G QCI All Reports H R R R

GAM-QCR-QAC-GTL-038 Rev. O

C2 ASU PEARL GTL PROJECT

RASLAFFAN INDUSTRIAL CITY

STEEL STRUCTURES ELEVATION REPORT

( BASED ON SURVEY REPORT)

Subcontract Ref.: Report No.:

Item Description: Inspection Date:

Item Location / Area: Test Code No.:

Subsystem: ITP No.:

Ref. DWG / Documents:

Used Measuring and test equipment ref. (if applicable):

INSPECTIONS

Column No Planned Level Actual Level Level/Difference Plumb

0 Degree 90 Degree

ORGANIZATIONS DATE NAME SIGNATURE

Acce

pted

By THIRD PARTY REP.

GAMA REP.

LINDE REP.

QSGTL OR its PMC REP.

PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY

EQUIP. TAG.NO.: DESCRIPTION: LOCATION:

MANUFACTURER: DRG.NO.: RFI NO:

MONTH

1 2

3 4 5 6

7

8

9

10

11

12

ACTIVITY Month

Date Checked

Check all internal and accessories storage is acceptable

Visual Check : Is there any damage

Check for protective covers on all the openings

Check all warning labels,like N2 warning plate are existent

Actual Pressure level

Required Pressure Level

GAMA SIGN WITH DATE

LINDE SIGN WITH DATE

QSGTL or its PMC

NOTE:


STORAGE, PRESERVATION AND NITROGEN PURGING REPORT

FORM NO:

SHT:

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY


EQUIPMENT RECEIPT CHECK SHEET

ITEM No: PO No: REQ No:

UNIT No: MANUFACTURER :

ITEMS TO BE CHECKED INSPECTOR

INITIAL REMARKS

1 Name Plate

2 Preparation and painting

3 Desiccant installed

4 Moisture present

5 Nozzle flange faces acceptable

6 Temporary nozzle protection acceptable

7 Internals and accessories complete and storage acceptable

8 Purge - pressure:

Purge monitoring date: Pressure

Date of initial inspection:

Name and signature of Inspector:

GAM-QCR-QAC-GTL-115 Rev. O PAGE 1 OF 2

EQUIPMENT LEVELLING & ALIGNMENT REPORT

Report No:

Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No: Manufacturer: Drg. No:

Equip. Description

No. of reading Orientation Elevation Plumpness Tolerance Remarks

ORIENTATION : ACCEPTED REJECTED

LEVELLING REQUIRED ACTUAL ACC REJECTED

GRADIENT / SLOPE REQUIRED

ACTUAL ACC REJECTED


REMARKS: ..

GAMA LINDE QSGTL or its PMC

Name

Sign

Date

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

TURBINE INSTALLATION PROCESS SHEET

Item No: Report No: Item Description: Date: Drawing No: Area:

Item No

Description

Signature & Date Gama Linde QSGTL

1. Foundation complete, Level & Accepted. 2. Sole plates level 3. Align base 4. Align casing 5. Align rotor 6. Anchor bolts tight 7. Piping complete & connected with no objectionable loads or

strains on the flanges

8. Verify pressure test accepted 9. Coupling face gap checked & acceptable 10. Final alignment checked 11. Coupling set screws tight 12. Accessories Installed & Ready for service

(i.e,Vents,Drains,strainers,etc)

13. Auxiliary System Complete(i.e. lube system, Water cooling etc) 14. Lubrication system flushed & recharged with appropriate lubricant 15. Turbine rolls freely, By hand 16. Governor Mechanism: Linkages checked Manual Trip Level Free 17. Relief valves checked & installed 18. Expansion bellows for condensing turbines installed properly Remarks:

The Installation of the above compressor has been satisfactorily completed in accordance with the Drawings & Specifications ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP

LINDE REP

QSGTL REP


QQQ AAA TTT AAA RRR

PROJECT: C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Originator Date of observation:

Discipline:

Location / Area:

Unit No :

SYSTEM NUMBER:

Drawing / Specification Numbers Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _____________________________Signature: _____________________Date: ________________ NCR Required YES NO (Circle one) CTQ to Contractor Required YES NO (Circle one) Remarks if any: Site Engineer: Name: _______________________ Signature: ________________ Date: ______________ QA/QC Manager: Name: _________________________ Signature: _______________ Date: ______________ Discrepancy Corrected/Remarks: GAMA Representative: Name: ____________________ Signature: ______________ Date: ________________ Close-out of Corrective Action - Remarks: NCR No.: ___________________ CTQ No: ______________ Site Engineer: Name: ___________________ Signature: __________________ Date: ___________ DISTRIBUTION (Original QA/QC file)

QA/QC Manager Site Manager

Site Engineer Project Manager

Construction Manager Originator GAM-QCR-QAC-GTL-127 Rev. O

SITE INSPECTION REPORT

REPORT NO.:

DATE:

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

MAC/BAC/ST MACHINERY UNIT INSTALLATION PROCESS SHEET

Item/Tag No: Report No: Item Description: Date: Drawing No: Area: System No: Subsystem No:

Item No

Description

Signature & Date Gama Linde QSGTL

1. Foundation complete, Level & Accepted. 2. Sole plates and spindles/wedges or shims installation accepted 3. Erection of pre alignment of coolers/wash water unit/steel

structure of skid/oil system

4. Skid alignment accepted 5. Alignment of all equipment accepted 6. Piping complete & connected with no objectionable loads or

strains on the flanges

7. Verify pressure test accepted 8. Coupling Installation (face gap checked & acceptable) 9. Final alignment checked 10. Accessories Installed & Ready for service (i.e. Vents, Drains,

strainers, etc)

11. Auxiliary System Complete(i.e. lube oil system, Water cooling etc) 12. Turbine rolls freely, By hand 13. Governor Mechanism 13.1 Linkages checked 13.2 Manual Trip Level Free 14. Expansion bellows for condensing turbines installed properly Remarks:

The Installation of the above Machinery Unit has been satisfactorily completed in accordance with the Drawings & Specifications ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP

LINDE REP

QSGTL REP


QQQ AAA TTT AAA RRR


GEAR BOX LEVELLING & ALIGNMENT REPORT

Report No: Date:

System No:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No: Manufacturer: Drg. No:

Equip. Description:

No. of reading Orientation Elevation Plumpness Tolerance Remarks

ORIENTATION : ACCEPTED REJECTED

LEVELLING REQUIRED ACTUAL ACC REJECTED

GRADIENT / SLOPE REQUIRED

ACTUAL ACC REJECTED

SOFT FOOT : ACCEPTED REJECTED


REMARKS: ..

GAMA LINDE QSGTL or its PMC

Name

Sign

Date

046-itp for installation of mac-bac-st machinery unit.pdf

Documents

inspection test r

hsse h r r

techinical office h

documents s

document issuedreport

project specifications

loc470 gam itp qac gtl

qat contractor project