031-itp for piping fabrication ag and ug.pdf

7/21/2019 031-ITP FOR PIPING FABRICATION AG AND UG.pdf

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Pearl GTLProject

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No:5887

Project Document Number: T- 4.250.920 Project Rev.: B Page 2 of 8

Purchase Order Number: 2MH127

Tag/Item Number(s): N/A


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QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

E B 03.09.08 Ready for Construction AB EO AG RFC

D A 14.07.08 Issued for Company Comments AB EO AG ICC

C O 23.12.07 Issued for Company Comments

BR AU/MC ZG ICC

B 15.12.07 Issued for Review

BR AU/MC ZG IFR

A 02.12.07 Issued for Internal Review BR AU/MC ZG IIR

GAMARev.

ProjectRev

Date DescriptionPrepared

ByChecked

By

ApprovedBy Status

No. No. ORIGINATOR


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QSGTL PEARL PROJECTDocument No.:GAM-ITP-QAC-GTL-031

C2 ASU Construction Works

ITP FOR PIPING FABRICATION -AG/UG (FSI) DATE: 03.09.08 REV. E

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCEH: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification Required but Presence not Mandatory)

Item ActivityTest

FrequencyReference Document Acceptance Criteria

Responsible

PartyVerifying Documents S X C A

T-4.250.920 Rev. B Page 4 of 8

1.0 DOCUMENTATION

1.1Contractor isometric drawings /Spool drawings

100%T.4.234.542;T.4.250.935;

T.4.250.936RFC QCI RFC R R R

1.2 Approved W.P.S.100% T.4.251.025; T.4.250.938

DEP 30.10.60.18;ASME SECIX;ASME B31.3;

T.13.377.441;T.13.377.433E;

WI GAM-QCR-QAC-GTL-106 H H R

1.3 Approved PQRs 100% T.4.251.025; T.4.250.938 WI GAM-QCR-QAC-GTL-105 H H R H

1.4Welder PerformanceQualifications 100%

T.4.250.939 WI

GAM-QCR-QAC-GTL-100

WSD-QC 2

WSD-QC 3

H H W

1.5Verify calibration of inspection,measuring and test equipment 100%

T.4.250.915DEP 30.10.60.18; T.13.377.433E;

T.13.377.441; T.13.377.437EQCI Calibration certificate I R R

2.0 MATERIALS

2.1Receiving inspection /Verification of Material 100% T.4.250.927;T.4.250.928; T.13.376.797E; T.13.377.438E QCI LINDE MRCR SYSTEM H R S

2.2Storage & Segregation ofMaterial 100%

T.4.250.927;T.4.250.928;T.4.250.932

T.13.377.454E; T.13.377.438E QCI H S S


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T-4.250.920 Rev. B Page 5 of 8

2.3Welding consumable control &storage procedure 100%

WPSs / PQRs; T.4.250.931

ASME SEC II PART C

DEP 30.10.60.18; T.13.377.433E;T.13.377.437E

T.13.377.441;T.4.096.687

WI Test certificate 3.1 B H R R

2.4 Cutting /Transfer of heat No.s 100%

Drawings;T.4.250.928

DEP 30.10.60.18; ASME B 31.3T.13.377.433E; T.13.376.815E DEP

31.38.01.11; DEP 31.38.01.31;T.13.376.796E;

QCI GAM-QCR-QAC-GTL-072 H S S

2.5 PMI (If applicable) 100% T.4.250.934;T.4.250.938 WI WSD-QC 4 H W S

3.0 WELDING

3.1Welder identification and

performance verification100% T.4.250.938;T.4.250.939

DEP 30.10.60.18; T.13.377.433E ;T.13.377.441 ASME B 31.3

WI WSD-QC 2 R R R

3.2 Issue of welding consumable towelder

100%T.4.250.931: T.4.250.938 WI GAM-QCR-QAC-GTL-060 R R R

3.3 Fit-up and tack welding 100%

T.4.250.938;T.4.250.936

WPSs / PQRs

DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; DEP 31.38.01.31;T.13.376.796E; T.13.377.441 WI GAM-QCR-QAC-GTL-098 H H S

3.4 Root pass visual inspection100%

T.4.250.938;T.4.250.935;T.4.250.937

DEP 30.10.60.18; ASME B31.3T.13.377.433E; T.13.377.441

WI I I S


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3.5Root pass magnetic check for

Stainless steel materials 100% T.4.250.938DEP 30.10.60.18 T.13.377.433E

WI GAM-QCR-QAC-GTL-098 I I S

3.6Dissimilar joint welding

100% WI GAM-QCR-QAC-GTL-107 H H H

3.7

Inter pass temp controlling /

cleaning 100% T.4.250.938

DEP 31.38.01.31;ASME B31.3

T.13.376.796E; WI S S S

3.8 Arc strike control and repair 100% T.4.250.938 DEP 30.10.60.18;ASME B 31.3T.13.377.433E; T.13.377.441

WIGAM-QCR-QAC-GTL-042GAM-QCR-QAC-GTL-043

S S S

3.9Weld identification and marking 100%

T.4.250.938;T.4.250.935 WI GAM-QCR-QAC-GTL-098 I I S

3.10 Welding, purge log (St-steel),process parameter monitoring

100%T.4.250.938; T.4.250.901

WPSs / PQRs

DEP 30.10.60.18;ASME B31.3T.13.377.433E; T.13.377.441 DEP

31.38.01.31; T.13.376.796E;WI GAM-QCR-QAC-GTL-090 I I S

3.11Visual Inspection of Welds

100% T.4.250.931DEP 30.10.60.18; ASME B31.3T.13.377.433E; T.13.377.441

WI GAM-QCR-QAC-GTL-098 H W S

4.0 POST WELD HEAT TREATMENT

4.1 PWHT 100%T.4.250.913;T.4.250.938

DEP 30.10.60.18;ASME B31.3T.13.377.433E DEP 31.38.01.31;

T.13.376.796E; T.13.377.441

WI GAM-QCR-QAC-GTL-083 S/R S/R S/R

4.2HARDNESS Test (if required) 100%

WI WSD-QC 5 H W S


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5.0 NON DESTRUCTIVE EXAMINATION

5.1Radiographic Film Interpretation/

ultrasonic examination 100%T.4.250.914;T.4.250.938

DEP 31.38.01.31; ASME B31.3

T.13.376.796E;

WIWSD-QC 6WSD-QC 7

H W/R R

5.2Liquid Penetrant 100% T.4.250.909;T.4.250.938

WI WSD-QC 9 H S / R S / R

5.3Magnetic particle 100% T.4.250.911;T.4.250.938

WI WSD-QC 8 H S / R S / R

5.4 FERRITE CHECK100%

T.4.250.933; DEP30.10.60.18; T.13.377.433E

;T.13.377.441

3-8 FN WI WSD-QC 10 H W R

6.0 REPAIR CONTROL

6.1 Repair Authorization 100%

T.4.250.940

DEP 30.10.60.18; T.13.377.433E WI

GAM-QCR-QAC-GTL-097

H H R

6.2 Removal of defects 100% ASME B31.3 WI H H S

6.3 Repair welding 100% T.4.250.940; T.4.250.901DEP 30.10.60.18;ASME B31.3T.13.377.433E;T.13.377.441

WI H W S

6.4 PWHT control 100% T.4.250.913 DEP 30.10.60.18;ASME B31.3T.13.377.433E; T.13.377.441 DEP

31.38.01.31; T.13.376.796E;

WI GAM-QCR-QAC-GTL-083 S / R S / R S / R

6.5 Hardness test (if required) 100% T.4.250.912 WI WSD-QC 5 H W S


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6.6 NDE of repaired weld 100% T.4.250.940;T.4.250.938DEP 31.38.01.31;ASME B 31.3

T.13.376.796E; WI SAME AS ACTIVITY 5.0 H R R

6.7 NDE (TRACERS) 100% T.4.250.940;T.4.250.938 ASME B 31.3 WI WSD-QC 11 H R R

7.0 FINAL INSPECTION

7.1Marking of spool, identificationand Material traceability 100%

T.4.250.928;T.4.250.935 T.13.377.437E;T.13.376.797E QCI WSD-QC 12 H H S

7.2 Dimensional check 100%T.4.250.935;

Spool Drawings

ASME B 31.3;DEP 31.38.01.31;T.13.376.796E;DEP 31.38.01.11;

T.13.376.815EQCI GAM-QCR-QAC-GTL-086 H S S

7.3 Reinforcement pad leak test100%

T.4.250.908DEP 31.38.01.11;ASME B 31.3

T.13.376.815E;QCI GAM-QCR-QAC-GTL-109 H H S / R

7.4 Orifice flange internal verification100%

T.4.250.935DEP 31.38.01.11;T.13.376.815E;T.13.375.791E;DEP61.38.10.10

QCI GAM-QCR-QAC-GTL-095 H H S

7.5 Piping internal cleanliness 100% T.4.250.930 T.4.096.688;DEP 61.10.08.11 QCI GAM-QCR-QAC-GTL-070 H H I

7.6Closure of all openings andprotection of flanges in eachspool

100%T.4.250.935

DEP 31.38.01.11;T.13.376.815E;ASME B 31.3

QCI GAM-QCR-QAC-GTL-086 H H S

7.7 Piping spools release forpainting and updating spooltracking system

100% T.4.250.938; T.4.250.935;WSD; SPOOL DRAWINGS

DEP 31.38.01.11; T.13.376.815E;DEP 31.38.01.31; T.13.376.796E

QCI/WI GAM-QCR-QAC-GTL-086 H H S

7.8Flawless Start-up Initiative (FSI)- Cleanliness

InternalCleaning

T.13.377.360 Rev E& T.4.096.688

No external materials inside the pipe& Internal Cleaning shall be done

Site Eng Visual I R R