Learning Objectives QualityQuality Assurance ConceptQuality Control ConceptQA & QC in Descon

Quality Inspection Plan

Overview Vs

Overview

Overview Websters Dictionarydegree of excellence of a thing

American Society for Qualitytotality of features and characteristics that satisfy needs

Quality Assurance (QA)Part of quality managementFocus on providing confidenceThat quality requirements will be fulfilled - ISO 9000:2005 (3.2.11)Quality Assurance & Quality Control Quality Control (QC)Part of quality managementFocus on fulfilling quality requirement - ISO 9000:2005 (3.2.10)

Quality Inspection PlanQuality Assurance & Quality Control

Quality Assurance Internal audit / First party audit :: a systematic, independent and documented process, conducted by members within the organization and obtain evidence and evaluate it to determine where requirements are fulfilled.

External audit / Second or Third party audit :: similar to internal audit, but conducted by members not within the organization.

Quality Inspection PlanQuality Assurance & Quality Control

Quality Control

Example Pressure Vessel Production

QA&QC Corp. OrganizationQA & QC Organization

QA & QC Organization

QAHSE Policy

DIMS Document availability at siteMaterial ApprovalApproval of welding proceduresTechnical SupportLab testing / CalibrationStage InspectionsNDTInternal/External AuditsRe-assigning of QA&QC ResourceEnsure the proper documentation & handover of projectStandard PQPStandard QIPISO certificatesASME certificatesMaster list of DocumentsResumesReply of client query about quality management systems (Questionnaires)Actual PQPQuality Inspection Plan RecruitmentQA/QC TrainingsBidding StageProposal StagePre-mobilization StageMobilization StageExecution StageDe-mobilization StageQA&QC Major Role

QA: Role in CompanyDescon Integrated Management System (DIMS)DIMS Documentation StructureDESCON integrated management system is designed to implement the QHSE policy of the Company as elaborated in the DIMS manual, delivery procedures, method statements and standard formats.

Level 1 DIMS Manual Level 2 - Standard Operating ProceduresLevel 3 - Method StatementsLevel 4 - FormsQA&QC/FRM-20- DIMS Record List

Main Responsibilities:Audits:Preparation of Master Schedule for DIMS AuditsPreparation of Monthly Audit ScheduleSelection of Internal AuditorsCommunication with Auditees Execution and Monitoring of Audit ActivitiesEnsure timely closure of CARs/PARsAnalysis of AuditsCoordination With Certification BodyEnsure Successful Completion of Certification / Surveillance Audits

QA: Role in Company

DIMS Documents Development and Control:Ensure Development of DIMS Docs as per requirement and applicable standardsCoordination with process owners for the Development/ Revision of DIMS DocumentsEnsure availability of DIMS Documents at all our work placesMaintain CQF (Central Quality File)Make sure that all updated DIMS documents available on Descon On-line Close Liaison within BAs/BSDs for effective implementation of DIMS documents

QA: Role in Company

Master Audit Schedule

Template for Standard Operating Procedures (SOP)Doc No: X/SOP- ZZRev: 00 Date:MMM DD, YYYYPage: x of ySample of Template for SOP

Template of SOP

Certification in hand

Certification in hand (contd.)

In DESCON Integrated Management System, we have incorporated following three standards:ISO 9001:2008 (QMS)ISO 14001:2004 (EMS)OHSAS 18001:2007

DIMS Embraces: Management of responsibilities and accountabilitiesManagement of Business processes Development of resources, skills, knowledge and technology DESCONs values and culture Process for continual improvement of the systemIntegrated to ensure that the business delivers its objectives

Descon Integrated Management System (DIMS)

DIMS Online

Main Responsibilities:QC: Role in CompanyTo carry out stage and final Inspections & preparation of associated reports.

Client and Customer cordination and handling.

Material inspection during receiving and before issuance to fabrication.

Welding control and monitoring of repair rates

Supervision of non-destructive testing.

QA&QC in Descon

BeforeAfterQA&QC

QA&QC

QA&QC

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