002 identifying and evaluating confined space hazards

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    IDENTIFYING AND EVALUATIINGCONFINED SPACE HAZARDS

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    CLASSIFICATION

    There are two main categories of confined spaces, namely:

    permit-required confined spaces

    non-permit-required confined spaces

    Not all confined spaces will be considered permit-required

    confined spaces and being able to identify the difference between

    the two is important.

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    NON PERMIT REQUIRING

    A Non-Permit Confined Space is a confined space that does notusually contain, nor usually has the potential to contain, any hazard

    capable of causing death or serious physical harm.

    Examples of non-permit required confined spaces might include the

    following: interiors of HVAC units,

    certain air plenums and pipe chases,

    attics,

    walk-in freezers or refrigerators, and

    building crawl spaces.

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    PERMIT REQUIRING SPACE

    A Permit Required Confined Space means a confined space that hasone or more of the following characteristics:

    Contains or has a potential to contain a hazardousatmosphere,

    Contains a material that has the potential for engulfing anentrant,

    Contains any other serious safety or health hazard.

    Has an internal configuration such that an entrant could betrapped or asphyxiated by inwardly converging walls or by a floorwhich slopes downward and tapers to a smaller cross-section.

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    PERMIT REQUIRING SPACE

    Examples of serious safety or health hazards might include thefollowing:

    Fall hazards

    Unguarded machinery

    Extreme heat or cold Steam pipes or chemical lines

    Hazardous noise levels

    Electrical hazards

    Presence of asbestos

    Potentially hazardous levels of dust (such as might occur at a

    Feed Mill)

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    PHASE 1

    IDENTIFYING / RECORDING

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    IDENTIFYING / RECORDING

    Initial surveys are conducted to identify all of the

    confined spaces at the site and to prepare an inventory

    list of these spaces.

    The spaces on the list will then be classified according

    to type. With the ready availability of digital photography, it is

    often beneficial to include photos with the hazard

    assessment.

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    PHASE 2

    ASSESSMENT

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    CONFINED SPACE HAZARDS

    Analysis of typical causes of fatalities

    47% Air (Oxygen, Gases, Vapors)

    21% Drowning (Engulfment)

    19% Toxic (Liquids, Vapors, etc above PEL

    10% Blunt Force Trauma 2% Electrocution (Mostly due to objects the victim took in

    with them)

    1% Burns

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    HAZARD CATEGORIES

    The main confined-space hazards can be grouped into the followingcategories:

    Oxygen-deficient atmospheres

    Flammable atmospheres Toxic atmospheres

    Mechanical and physical hazards

    http://www.pp.okstate.edu/ehs/manuals/CONFINED/Sec_2.htm
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    HAZARDOUS ATMOSPHERES

    Asphyxiating atmospheres

    Flammable atmospheres

    Toxic atmospheres

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    OXYGEN DEFICIENT ATMOSPHERE

    "Oxygen-deficient atmosphere" means an atmosphere

    containing less than 19.5 percent oxygen by volume

    Note: Exposures to atmospheres containing 12% or less oxygen

    will bring about unconsciousness without warning and so quicklythat individuals cannot help or protect themselves

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    OXYGEN DEFICIENT ATMOSPHERE

    Oxygen deficiency can be caused by:displacement(by another gas within the confined space), or

    consumption. There are a number of processes that consume

    oxygen in a confined space:

    Oxygen is consumed during combustion of flammable

    materials, as in welding, cutting, or brazing.

    A more subtle consumption of oxygen occurs during

    bacterial action, as in the fermentation process.

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    OXYGEN DEFICIENT ATMOSPHERE

    Oxygen can also be consumed during chemical reactions suchas in the formation of rust on the exposed surfaces of a confined

    space.

    The number of people working in a confined space and the

    amount of physical activity can also influence oxygen consumption.

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    NITROGEN (N2)

    Colorless, odorless inert gas

    Slightly lighter than air

    Vapor density (0.97)

    May displace oxygen and cause asphyxiation

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    METHANE (CH4)

    Natural, marsh or swamp gas

    Colorless, odorless, flammable gas

    Lighter than air

    Vapor Density (0.6)

    Toxic? Lower Exposure Limit (LEL)= 5%;

    Upper Exposure Limit (UEL) = 15%

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    CARBON MONOXIDE (CO)

    Colorless, odorless gas

    Slightly lighter than air

    Vapor Density (0.97)

    Chemical asphyxiant

    Primary source: incomplete combustion of organic material Gasoline-fueled combustion engines

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    CARBON MONOXIDE (CO)

    Permissible Exposure Limit (PEL) = 50 ppm

    Threshold Limit Values (TLV):

    - Time Weighted Average (TWA) = 25 ppm

    - Respiratory Exposure Limit (REL) = 35 ppm

    - Short Term Exposure Limit = 200 ppm

    Lower Exposure Limit (LEL) = 12.5%;

    Upper Exposure Limit (UEL) = 74.2%

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    HYDROGEN SULPHIDE (H2S)

    Sewer gas, stink gas (rotten eggs)

    Produce olfactory fatigue (loss of sense of smell)

    Odor threshold: 0.02-0.2 ppm

    Colorless, flammable gas

    Lower Exposure Limit (LEL) = 4.3% Upper Exposure Limit (UEL) = 46.0%

    Heavier than air

    Vapor density (1.18)

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    HYDROGEN SULPHIDE (H2S)

    Permissible Exposure Limit = 20 ppm50 ppm-Peak (10 min once)

    Threshold Limit Values (TLV):

    - Time Weighted Average (TWA) = 10 ppm

    - Respiratory Exposure Limit (REL) = 10 ppm (10 min)- Short Term Exposure Limit = 15ppm

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    ATMOSPHERIC HAZARDS

    Definitions

    Vapor Density- The weight of a flammable vapor compared

    to air (Air=1).

    Vapors with a high density are more dangerous and requirebetter ventilation because they tend to flow along the floor

    and collect in low spots.

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    ATMOSPHERIC HAZARDS

    Definitions

    PEL - The Permissible Exposure Limit of a gas or vapor accordingto formal standards, expressed in parts of vapor per millionparts (ppm) of contaminated air.

    Many flammable and combustible liquids present an inhalationas well as a fire hazard.

    HOW HAZARDS OCCUR

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    HOW HAZARDS OCCUR

    1. Previously stored products / chemicals

    2. Manufacturing processes

    3. Operations/work being performed

    4. Adjacent areas

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    GENERAL HAZARDS

    Electrical

    Mechanical

    Engulfment

    Entrapment

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    ELECTRICAL INJURIES

    The voltage of the circuit

    The resistance of the persons body

    The flow of current through the body

    The circuit path through the body

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    ENGULFMENT

    " Engulfment" means the surrounding and effective capture of a personby a liquid or finely-divided (flowable) solid substance that can be

    aspirated to cause death by filling or plugging the respiratory system or

    that can exert enough force on the body to cause death by strangulation,

    constriction, or crushing.

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    MECHANICAL/ENTRAPMENT

    Agitators Augers

    Unguarded chains

    Unguarded pulleys

    Unguarded rotating blades

    Unguarded belts Unguarded fans

    Moving parts

    Rotating parts

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    PHYSICAL HAZARDS

    Thermal effects

    Noise

    Vibration

    Structural

    Corrosives

    THERMAL EFFECTS

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    THERMAL EFFECTS

    Heat stress

    Cold stress

    NOISE HAZARDS

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    NOISE HAZARDS

    Distraction

    Physical damage to ear

    Interference with communications

    Stress

    OTHER HAZARDS

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    OTHER HAZARDS

    Unstable or dangerous work surfaces

    Falling objects

    Insects or animals

    Biological

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    ASSESSMENT

    APPROACH

    DEFINITION

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    DEFINITION

    HAZARD is a condition or practice which has the potential to causeharm

    e.g., substances, methods of work, dangerous parts of machines

    HAZARD IDENTIFICATION

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    HAZARD IDENTIFICATION

    The hazard identification process should consider the following:

    all aspects of the work/machinery etc. under normal

    circumstances

    possible non-routine operation/work situations, or

    effect of interruptions / changes to the work/operation.

    all persons who may be affected by the activities

    (highlighting persons who are particularly affected)

    existing control measures

    DEFINITION

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    DEFINITION

    RISK is the likelihood that the harm from a particular hazard will

    occur

    The chance of harm or loss

    The extent of risk depends on the severity of the harm, and alsothe number of people affected

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    RISK

    CONSEQUENCE

    (Consequence Analysis)

    FREQUENCY

    (Frequency Analysis)

    PROBABILITYEXPOSURE

    RISK EVALUATION

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    RISK EVALUATION

    Risk evaluation uses values in order to calculate the riskfactor. This would usually include values based on:

    measurement ofconsequence

    measurement ofexposure

    measurement ofprobability

    REVIEW

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    REVIEW

    Surveys and hazard assessments should be updated periodically. A general review of all items should be conducted at least

    annually.

    If changes occur in the facility or processes, the affected

    spaces need to be reassessed immediately.

    Reports of issues from entry crews may also provide

    warning that a space needs to be reevaluated e.g. if the crew

    discovers a hazardous atmosphere in a space that does not usually

    contain one, the source of the hazard should be determined and

    the hazard assessment revised if necessary.