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    Transshipment problem -I

    By-

    Udit Anand (211152)

    Arjun Kapoor(211173)

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    Here

    P1,P2- Represent Manufacturing plants

    W1,W2,W3- Represent Warehouses

    The lines represent distances between

    different plants and warehouses

    The Case

    This is a classical case of transshipment problem in which we have been given this

    figure and we need to find out the minimum transportation cost in transporting

    units from plants to warehouses with following assumptions.

    (a) Inter plant and interwarehouse transfers are not allowed.

    (b) The units may be transshipped.

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    Since it is given that transportation costs are exactly proportional to the

    distances , taking proportionality constant as unity .

    Unit transportation cost=Distance b/w plants and warehouses given in

    figure(in miles)

    Objective- To minimize transportation costs as per given assumptions .

    According to assumption (a),Inter-plant and Inter-warehouse transportation

    cost are assumed to be to avoid allocations to those cells.

    The total number of starting nodes (sources) as well as the total number of

    ending nodes (destinations) of this transshipment problem is 2+3=5.

    Converting figure into transportation table ,we get

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    P1 P2 W1 W2 W3 Supply

    P1 0 100 90 60 240

    P2 0 120 140 110 160

    W1 100 120 0 -

    W2 90 140 0 -

    W3 60 110 0 -

    Demand - - 80 120 200

    DESTINATION

    SOURCE

    Total Supply = 400 Total Demand = 400

    Since Supply == Demand, it is a balanced problem

    The value of buffer stock to be added to all the rows and columns is

    400 units.

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    P1 P2 W1 W2 W3 Supply

    P1 0 100 90 60 240+400

    =640

    P2 0 120 140 110 160+400

    =560

    W1 100 120 0 400

    W2 90 140 0 400

    W3 60 110 0 400

    Demand 400 400 80+400

    =480

    120+40

    0=520

    200+4

    00=60

    0

    DESTINATION

    SOURCE

    Applying VAM to find out initial basic feasible solution

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    P1 P2 W1 W2 W3 Supply Penalties

    P1 0 100 90 60 640 240

    120

    (60),(60),(60),(6

    0),(60),(30),(40)

    P2 0 120 140 110 560 160

    80 80

    (110),(10),(10),(

    10),(10),(10),(10),(10)

    W1 100 120 0 400 (100),(100)

    W2 90 140 0 400 (90), (90),(90)

    W3 60 110 0 400 (60), (60), (60),

    (60)

    Dema

    nd

    400 400 480 80

    520 120

    600 , 200

    80

    Penalt

    ies

    (60),(60),

    (60),

    (60),()

    (110) (100),(1

    00),(20),

    (20),(20)

    ,(20),(20),(120)

    (90),(90),(

    90),(50),(

    50),(50)

    (60),(60),(6

    0),(60),(50)

    ,(50),(50),(

    50),(110)

    400120 120

    8080400

    400

    400

    400

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 120 120

    P2 ----- 400 80 ----- 80

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- ----- 400

    Initial basic feasible solution

    Test for degeneracym+n-1 = 5+5-1 = 9

    Therefore, it is non-degenerate.

    Solution= 0+ 0 + 9600 + 0 + 10800+0+ 7200 + 8800+0

    =36400

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    Test for Optimality

    Applying MODI method

    Cost of Occupied cells

    1 2 3 4 5 ui

    1 0 - - 90 60 60

    2 - 0 120 - 110 110

    3 - - 0 - - -10

    4 - - - 0 - -30

    5 - - - - 0 0

    Vj -60 -110 10 30 0

    Cost of unoccupied cells

    1 2 3 4 5 ui

    1 - 100 - - 60

    2 - - 140 - 110

    3 100 120 - -10

    4 90 140 - -30

    5 60 110 - 0

    Vj -60 -110 10 30 0

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    Net Evaluation table cij=cij-(ui+vj)- 30 - -

    - - -

    170 240 -

    180 280 -

    120 220 -

    0

    Since all values of the table are non-negative . IBFS is an optimal

    solution.

    Optimal Cost= 0+ 0 + 9600 + 0 + 3600 + 11200 + 0 + 12000+0

    =36400

    But since we have one 0 in the table , an alternate solutionexists.

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 120- 120+

    P2 ----- 400 80 80-

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- ----- 400

    Putting =80 in this solution ,we get

    Applying Stepping Stone Method

    Alternate Optimal solution

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 40 200

    P2 ----- 400 80 80 -----

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- ----- 400

    Test for degeneracy = m+n-1 = 5+5-1 = 9Therefore, it is non-degenerate.

    We do not need to apply MODI method as this is an alternate solution ofan optimal table.

    Optimal Solution =36400

    Alternate optimal solution

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    P1

    P2

    W2

    W3

    W1

    120

    120

    80

    80

    Diagrammatic representation of optimal solution(IBFS)

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    Since it is given that transportation costs are exactly proportional to the

    distances , taking proportionality constant as unity .

    Unit transportation cost=Distance b/w plants and warehouses given in

    figure(in miles)

    Objective- To minimize transportation costs as per given assumptions .

    According to assumption (b) that the units may be

    Transhipped i.e. Inter-plant and Inter-warehouse transportation cost are not but their actual allocations to those cells.

    The total number of starting nodes (sources) as well as the total number of

    ending nodes (destinations) of this transshipment problem is 2+3=5.

    Converting figure into transportation table ,we get

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    P1 P2 W1 W2 W3 Supply

    P1 0 80 100 90 60 240

    P2 80 0 120 140 110 160

    W1 100 120 0 60 80 -

    W2 90 140 60 0 90 -

    W3 60 110 80 30 0 -

    Demand - - 80 120 200

    Total Supply = 400

    Total Demand = 400

    Since Supply == Demand, it is a balancedproblem.

    SOURCE

    DESTINATION

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    P1 P2 W1 W2 W3 Supply

    P1 0 80 100 90 60 240+400

    =640

    P2 80 0 120 140 110 160+400

    =560

    W1 100 120 0 60 80 400

    W2 90 140 60 0 30 400

    W3 60 110 80 30 0 400

    Demand 400 400 80+400

    =480

    120+40

    0=520

    200+4

    00=60

    0

    DESTINATION

    SOURCE

    P1 P2 W1 W2 W3 S l P lti

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    P1 P2 W1 W2 W3 Supply Penalties

    P1 0 80 100 90 60 640 240

    40

    (60),(60),(30),(3

    0),(30),(30),(10)

    P2 80 0 120 140 110 560 160

    80 80

    (80),(30),(10),(1

    0),(10),(10),(20),

    (20),(20)

    W1 100 120 0 60 80 400 (60),(60),(60)

    W2 90 140 60 0 30 400 (30),

    (30),(30),(30)

    W3 60 110 80 30 0 400 (30), (30), (30),

    (30),(30)

    Dema

    nd

    400 400 480 80 520 120

    80

    600 , 200

    80

    Penalt

    ies

    (60),(60) (80) (60),(60)

    ,(60),(20

    ),(20),(20),(20),(

    (30),(30),(

    30),(30),(

    60),(50),(50),(140)

    (30),(30),(3

    0),(30),(60)

    ,(50)

    400

    400

    400

    400

    400

    20040

    8080

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    400 ----- ----- 40 200

    ----- 400 80 80 ------

    ----- ----- 400 ----- -----

    ----- ----- ----- 400 -----

    ----- ----- ----- ----- 400

    Initial basic feasible solution

    Test for degeneracy = m+n-1 = 5+5-1 = 9Therefore, it is non-degenerate.

    Solution= 0+3600 + 12000 + 0 + 9600 + 11200 + 0 + 0+0

    =36400

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    Test for Optimality

    Applying MODI method

    Cost of Occupied cells

    1 2 3 4 5 ui

    1 0 - - 90 60 60

    2 - 0 120 140 - 110

    3 - - 0 - - -10

    4 - - - 0 - -30

    5 - - - - 0 0

    Vj -60 -110 10 30 0

    Cost of unoccupied cells

    1 2 3 4 5 ui

    1 - 80 100 - - 60

    2 80 - - - 110 110

    3 100 120 - 60 80 -10

    4 90 140 60 - 30 -30

    5 60 110 80 30 - 0

    Vj -60 -110 10 30 0

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 40+ 200-

    P2 ----- 400 80 80-

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- ----- 400

    Putting =80 in this solution ,we get

    Applying Stepping Stone Method

    Alternate Optimal solution

    Al i l l i

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 120 120

    P2 ----- 400 80 ---- 80

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- ----- 400

    Test for degeneracy = m+n-1 = 5+5-1 = 9

    Therefore, it is non-degenerate.

    We do not need to apply MODI method as this is an alternate solution ofan optimal table.

    Optimal Solution =36400

    Alternate optimal solution

    l l l

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 40- 200+

    P2 ----- 400 80 80 ----

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- 400-

    Putting =40 in this solution ,we get

    Applying Stepping Stone Method

    Alternate Optimal solution

    Alt t ti l l ti

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    P1 P2 W1 W2 W3

    P1 400 ----- ----- 0 240

    P2 ----- 400 80 ---- 80

    W1 ----- ----- 400 ----- -----

    W2 ----- ----- ----- 400 -----

    W3 ----- ----- ----- ----- 360

    Test for degeneracy = m+n-1 = 5+5-1 = 9

    Therefore, it is non-degenerate.

    We do not need to apply MODI method as this is an alternate solution ofan optimal table.

    Optimal Solution =36400

    Alternate optimal solution

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    P1

    P2

    W3

    W2

    W1

    200

    40

    80

    80

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    25

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