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eCS-1Volume 14

DL105 PLCSection 3

DL05/06 PLCSection 2

CLICK PLCsSection 1

DL205 PLCSection 4

DL305 PLCSection 5

DL405 PLCSection 6

Productivity3000Section 7

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d b y 6 p m E T . , a d d i t i o n a l s h i p p i n g c h a r g e s m a y a p p l y

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P r o g r a m m a b l e C o n t r o l l e r s

Table of ContentsWhat is a Programmable Controller? . . .CS-2

PLC vs. PAC vs. PC Control . . . . . . . . . . . . . . . .CS-4Controller Selection Considerations. . . . . . CS-4Which Controller Family is right for you?. CS-6Application Briefs . . . . . . . . . . . . . . . . . . . . . . . . CS-7Programmable Controller Families . . . . . . . CS-8Controller Selection Guide . . . . . . . . . . . . . . CS-10Programmable Controller Training . . . . . . CS-12

CLICK PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

DL05/06 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–1

DL105 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–1

DL205 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–1

DL305 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–1

DL405 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–1

Productivity3000 Controller . . . . . . . . . . . . .7–1



1 - 8 0 0 - 6 3 3 - 0 4 0 5eCS-2 Control Systems Overview Volume 14

What is a Programmable Controller?What are programmablecontrollers and how dothey work?Programmable controllers are oftendefined as miniature industrial computersthat contain hardware and software usedto perform control functions. A controller consists of two basic sections: the centralprocessing unit (CPU) and the input/outputinterface system. The CPU, which controlsall system activity, can further be brokendown into the processor and memorysystem. The input/output system is physi-cally connected to field devices (e.g.,switches, sensors, etc.) and provides theinterface between the CPU and the infor-mation providers (inputs) and controllabledevices (outputs).

To operate, the CPU “reads” input datafrom connected field devices through theuse of its input interfaces, and then“executes” or performs the controlprogram that has been stored in itsmemory system. Programs are typicallycreated in ladder logic, a language thatclosely resembles a relay-based wiringschematic, and are entered into the CPU’smemory prior to operation. Finally, basedon the program, the PLC “writes” or updates output devices via the outputinterfaces. This process, also known as

scanning, typically continues in the samesequence without interruption, andchanges only when a change is made tothe control program.

Discrete applicationsProgrammable controllers are often usedto control machines or processes that aresequential in nature, using “discrete”inputs and outputs that have defined

states. For example, if a limit switch detectsthe presence of an object, it provides an“ON” signal to the PLC; if no object isdetected, it provides an “OFF” signal. Themachine or device typically performsactions based on time or events in a pre-defined order. The expected sequence istypically interrupted only when anabnormal condition occurs.

Process controlapplicationsProgrammable controllers can also controlcontinuous processes that use analog I/O.For example, a temperature sensor mayprovide a variable signal, such as 0-10volts, based on the measurement of anactual temperature. The controller program monitors the sensed valuescontinuously and operates devices thatmay also be analog in nature. This couldinclude setting the position of a valvebetween 0-100% open, or controlling thespeed of a motor. Continuous applicationsare so called because they typically haveno defined start or end once they are initi-

ated; they maintain a process in a “steady”operating state.

Today’s controllersInitially, devices that exhibited the attrib-utes discussed here were known asProgrammable Logic Controllers (PLCs).This tended to emphasize that the main

functionality of these systems was LOGICoperations. As technology has advanced,so have programming languages andcommunications capabilities, along withmany other important features. Thesedevelopments seemed to demand the defi-nition of a new class of controller, theProgrammable Automation Controller (PAC), which combines features of tradi-tional PLCs with those of personalcomputers.In the past, size was typically used to cate-gorize controllers, and was often an indi-cation of the features and types of applications it would accommodate.Small, non-modular PLCs (also known asfixed I/O PLCs) generally have lessmemory and accommodate a smallnumber of inputs and outputs in fixedconfigurations. Modular PLCs have basesor racks that allow installation of multipleI/O modules, and will accommodatemore complex applications. With theemergence of PACs, functionality is thedetermining factor in categorizingcontrollers.

Which programmablecontroller is right for you?Choosing the most effective controller for your application depends on a number of factors. To begin the selection process, adrawing of the machine or process is agood start. This can help identify fielddevices and physical requirements for hardware locations. From the drawing, youcan determine how many analog and/or discrete devices you will have.Once the field device requirements and

hardware locations are defined, you canreview controllers that will meet your requirements. See the Controller SelectionWorksheet in this section that will help youwork through the considerations for deter-mining the type of controller you will need,regardless of which manufacturers you areevaluating.



CompanInformat

SystemsOvervie

ProgramControll

Field I/O

Software

C-more other HM

Drives

SoftStarters

Motors &Gearbox

SteppersServos

Motor Controls

ProximitSensors

PhotoSensors

LimitSwitches

Encoder

CurrentSensors

PressureSensors

TemperaSensors

PushbuttLights

Process

Relays/Timers

Comm.

TerminaBlocks &Wiring

Power

CircuitProtectio

Enclosu

Tools

Pneumat

Safety

Appendi

ProductIndex

Part #Index

w w w . a u t o m a t i o n d i r e c t . c o m Control Systems Overview eCS-3

The most common control systems todayare the Programmable Logic Controller (PLC), PC-based control, and the mostrecent addition, the Programmable

Automation Controller (PAC). While theyeach share a few attributes with the oth-

ers, their differences lie mainly in formfactor and functionality.

Programmable Logic Controller The Farlex Dictionary defines a PLC

as follows: “A programmable micro-processor-based device that is used indiscrete manufacturing to control assem-bly lines and machinery on the shop floor as well as many other types of mechani-cal, electrical and electronic equipmentin a plant. Typically RISC based andprogrammed in a specific-purposeprogramming language, a PLC isdesigned for realtime use in rugged,industrial environments. Connected tosensors and actuators, PLCs arecategorized by the number and type of I/O ports they provide and by their I/Oscan rate.”

PLCs excel at sequential logic and basicanalog control. Their modularity andruggedness make them suitable for awide variety of automation applications.

PC-based ControlWith Personal Computer technologybooming in the 1980s and 1990s, therewas a natural progression to consider using the processing power in these units

to solve more complicated applicationsthat extended well beyond the realm of digital and analog I/O manipulation.These more advanced capabilites couldbe performed far more efficiently byhardware and software native to thecommercial personal computer.Examples of these requirements include:

• The need for a Human MachineInterface (HMI) as well as control

• Advanced data manipulation andadvanced math functions

• Data exchange with businessapplications (spreadsheets,ERP systems)

• One or more third-party PC cards, suchas those for motion control or visionsystems

• Communication with serial ornetworked field devices

• Storage or access to large amounts ofdata

• Large number of PID loops (64 or more)• Open architecture for C/C++ or

VisualBasic systems• Online productivity tools to analyze and

improve performance of the process

In a PC-based control system, a stan-dard operating system such as WindowsNT supports HMI and control softwarerunning on a PC platform, either areadily available commerical model or

an industrially hardened unit. PC archi-tecture allows the system to seamlesslysupport a variety of third-party I/O,specialty motion and vision systems, andfield networks.

Programmable Automation Controller A programmable automation controller isa compact controller that combines the

features and capabilities of a PC-basedcontrol system with that of a typical pro-grammable logic controller (PLC).

This hybrid arose not only to solvecomplex applications with the speed andprocessing power of a PC-based system,but to do it on a platform capable of withstanding the environmental poundingthat PLCs have been subjected to for

many years.

Ideally, a PAC encompasses the followingfeatures:

PLC Feel• Modular footprint• Industrial reliability• Wide array of I/O modules

and system configurations

PC Power • Large memory and

fast processing

• High-level data handlingand enterprise connectivity

• Extensive communicationscapability, multiple protocols andfield networks

PACs are most often used foradvanced machine control, processcontrol, data acquisition and equipmentmonitoring.

Although each PAC vendor uses their own development environment (IDE) andprogramming language, PAC networking

is typically based on IP and Ethernet.

This class of controller provides more mem-ory capacity and processing power whichallows for better data processing capabili-ties, and connectivity to enterprise businesssystems from the plant floor.

Additionally, PACs offer the benefit of easy integration for multi-domainsystems comprising Human MachineInterface (HMI), discrete control andprocess control.

PLC vs. PAC vs. PC-based Control

Volume 14



CompanInformat

SystemsOvervie

ProgramControll

Field I/O

Software

C-more other HM

Drives

SoftStarters

Motors &Gearbox

SteppersServos

MotorControls

ProximitSensors

PhotoSensors

LimitSwitches

Encoder

CurrentSensors

PressureSensors

TemperaSensors

PushbuttLights

Process

Relays/Timers

Comm.


Power

CircuitProtectio

Enclosu

Tools

Pneumat

Safety

Appendi

ProductIndex

Part #Index

w w w . a u t o m a t i o n d i r e c t . c o m Control Systems Overview eCS-5

Considerations for Choosing a Controller

Consideration Information to Record Why this is important

6.CPU Required

Hardware requir ements:

________ K program memory required(estimated)

________ K data memory required(estimated)

______ Fast scan time required?

______ Battery backup required?

Software/special f unctionr equirements:

____ PID

____ Floating Point Math

Others (see Programming section below)

Determine the type of CPU you will need: How much memory will your system require? How many devices will your system have (determines datamemory)? How large is your program, and what types of instructions will your program include (determines program memory)? How fast a scan time doyou need?W hy this is impor tant: Data memory refers to the amount of memory neededfor dynamic data manipulation and storage in the system. For example,counter and timer instructions typically use data memory to store setpoints,current values, and other internal flags. If the application requires historicaldata retention, such as measured device values over a long period of time,the size of the data tables required may determine the CPU model youchoose. Program memory is the amount of memory needed to store thesequence of program instructions that have been selected to perform theapplication. Each type of instruction requires a specific amount of programmemory, typically defined in a programming manual. Applications that are

basically sequential in nature can rely on the I/O device rule of thumb to esti-mate program memory (five words of memory for each I/O device); complexapplications will be more difficult to judge.If scan time is important in your application, consider the CPU processor speed as well as instruction execution speed. Some CPUs are faster atboolean logic but slower with data handling instructions.If special functions such as PID are required, the CPU you select may makethose functions easier to perform.For program memory required, follow this rule of thumb: 5 words of pro-gram memory for each discrete device and 25 words for each analogdevice. Check or calculate all requirements that apply.

7.I/O Locations

_______Local . . .only

_______ Remote Locations

Specific remote I/O protocolrequired? Which one?

____________________

Determine where your I/O will be located: Will your system require onlylocal I/O, or both local and remote I/O locations?W hy this is impor tant: If subsystems will be needed at long distances fromthe CPU, you will need a controller that supports remote I/O. You will alsohave to determine if the remote distances and speeds supported will beadequate for your application. Serial and Ethernet-based I/O hardwareare two typical choices available for most systems. This I/O may also bereferred to as distributed I/O, and may require a particular protocol, suchas Modbus.Enter number of physical locations needed, and if/what specific protocolmay be required.

8.Commuications

_____ Ethernet

_____ PLC to PLC

_____ Modbus RTU

_____ ASCII (interface to serial devices)

_____ Other

Determine your communication requirements: Will your systembe communicating to other networks, systems or field devices?Why this is impor tant: Communication ports (other than the programming

port) are not always included with a controller. Knowing your systemcommunication requirements will help you choose a CPU that supportsyour communication requirements, or additional communication modulesif necessary. Check any/all communications functions required.

9.Programming

_____Floatingpoint math

_____Drumsequencer

_____ PID loops

_____ number of loops needed

_____ Subroutines

_____ Direct interrupts

_____ Others (list)

Determine your programming requirements: Does your application requireonly traditional programming instructions, or are special instructions neces-sary?W hy this is important: Certain controllers may not support every type of instruc-tion. You will need to choose a model that supports all instructions that youmay need for a specific application. For example, built-in PID functions aremuch easier to use than writing your own code to perform closed-loopprocess control. Typical instructions such as timers, counters, etc. are availablein most controllers; note any other special instructions required here. Check

any/all programming functions required.Volume 14




Programmable Controller SummaryThose making the buying decisions for Programmable Controller applications can have very different needs. Our goal is to offer aselection of controller families that best fit your specific applicationneeds. Regardless if you are a newcomer to programmable

controllers or if you are a seasoned veteran; whether you needsimple discrete control or if you need to calculate complexalgorithms lightning fast, we have a controller family that is perfectfor you.

CLICK Our best value PLC

The CLICK PLC is rapidly becomingone of the industry's favorite controlsystems in the 142 I/O or less category.Get standard PLC features (discrete

and analog) in a compact yet expand-able design. The FREE software offersan extremely easy to use programmingexperience with powerful featurescommonly found in programs costingseveral hundred dollars.

• Select from a variety of Stand-aloneCPU combinations with AC / DC / Relay& Analog I/O available

• Built-in communications ports(two in the Basic CPUs, three in theStandard and Analog CPUs)

• Eleven stackable, discrete I/O modules

• 21 Intuitive and easy to use instructions• 8000 step program memory• Store your program and ladder

documentation in the CPU• PLCs start at $69.00 (stand-alone, DC

powered CPU with 8DC in & 6DC out)

FREE SOFTWARE

DirectLOGICThe most practical PLCs

DirectLOGIC PLCs (nano fixed I/O tomodular units) are industry workhorses,time-tested in some of the toughest indus-trial settings. Installed in thousands of

applications, their wide range of I/O andcommunication options ensure you’vegot the tools you need to do the job.From simple machine sequencing toprocess control, you will find a qualityprogrammable controller to suit your application at a fraction of the priceyou'd normally expect to pay.

• 6 PLC platforms to chose from within theDirectLOGIC family

• DL05 stand-alone brick PLC with oneavailable option slot (30 I/O max)

• DL06 stand-alone brick PLC with 4available option slots (100 I/O max)

• DL105 stand-alone brick PLC with highamp relays (18 I/O max)

• DL205 powerful modular PLC with themost available option modules(up to 16,384 I/O max)

• DL305 time tested, legacy controlplatform (up to 368 I/O max)

• DL405 time tested, legacy controlplatform (up to 16,384 I/O max)

FREE SOFTWARE*

Productivity3000PAC features

for a PLC priceThe Productivity 3000 shatters theprice per feature paradigm in everycategory.Once again, AutomationDirect chal-lenges the status quo to remain the#1 Value in Automation, with pricesthat can't be beat and a two-year warranty on all modules.

• Auto discovery of hardware, includingremote I/O bases & GSDrives whenconnected to the Ethernet remote I/Onetwork

• Tag name database programming• Task management• Advanced “fill-in-the-blank” instructions• Seamless Corporate Database

connectivity• Run-time Editing and project transfer• Project file, tag database and ladder

documentation stored in the CPU• Much more

FREE SOFTWARE

*100 word limited version. Full version cost is $395.00



CompanInformat

SystemsOvervie

ProgramControll

Field I/O

Software

C-more other HM

Drives

SoftStarters

Motors &Gearbox

SteppersServos

MotorControls

ProximitSensors

PhotoSensors

LimitSwitches

Encoder

CurrentSensors

PressureSensors

TemperaSensors

PushbuttLights

Process

Relays/Timers

Comm.


Power

CircuitProtectio

Enclosu

Tools

Pneumat

Safety

Appendi

ProductIndex

Part #Index

w w w . a u t o m a t i o n d i r e c t . c o m Control Systems Overview eCS-7Volume 14

Cost-effective I/Osimplifies hydroelectricplant controls upgradeLockhart Power Company owns and

operates a hydroelectric plant located onthe Broad River in upstate South Carolina.

The plant includes an 8-gate dam feedinga canal that channels the water flow to thepowerhouse. The powerhouse containsfive turbine generators with a combinedpower capacity of over 17 MW. The damand turbine control system receives datafrom power, flow, and level sensingdevices to perform monitoring and controlof the dam, generators, and associatedequipment.

Lockhart Power contracted North ForkElectric in Crumpler, NC, to lend their expertise to a renovation of the conrtolsystem.

The system consists of seven DirectLOGICDL205 micro-modular PLCs with built inPID functionality. Each of the five systemsfor generator control includes discrete andanalog I/O, and an Ethernet communica-tions module. The remaining two PLCs areconfigured in a master/slave arrangementand control the dam gates, located upriv-er from the powerhouse, via radiomodems. Operator interfaces include two6-inch color touch screen panels and aWindows NT-based PC running theLookoutDirect SCADA/HMI softwarepackage.

In the automatic mode, the PLC can start,stop, and operate the generator, andcontrol startup and synchronization of theturbine. Changing the generator gateposition varies the flow of water to theturbine.

The dam control system controls the eightcanal gates located at the dam, whichregulate the flow of water downstream tothe turbines.

Semi cab sheetingproduction improvedITS, a design build firm in Columbus, Ohiospecializes in industrial automation. Thecompany was contacted by a division of International Harvester responsible for themanufacturing of semi cabs. InternationalHarvester uses automated machines toplace aluminum rivets on sheeting that isattached to the frame of the semi cabs. Theoriginal CNC machines were becomingantiquated and needed to be upgraded.

ITS chose a DL205 PLC as the new con-troller for the machines, along with discreteI/O and an H2-CTRIO high-speed counter module that drives a dual axis servo. An H2-ECOM Ethernet Communications card linksthe machines back to an office for dataacquisition. ITS also added a 15-inch touchscreen for diagnostics.

In the new system, an operator stampssheets of aluminum to welded frameworkwith a handful of hand rivets and thenplaces the product onto a dual axis servotable. After the operator selects one of five

different parts programs, the machine willnavigate the panel under the head assem-bly, which is responsible for the drilling andriveting, with a tolerance of 1/10 of amillimeter. The panel is drilled and a rivet isinstalled and squeezed to approximately1200 PSI, producing a rivet consistencywithin .003 in. After completion of the panel(between 64 and 138 rivet locations), themachine will return to its home position andawait the next product.

The solution increased productivity byapproximately 30% and provides an easyway to run and maintain the machines.

DL06 PLC puts heaters tothe testPyromatics Automation Systems of CrystalLake, Il. was contracted by a customer todevelop a Life Cycle Test Station for itselectric heating elements.

This test station needed a user-friendlygraphical interface to give operators theability to select multiple ramp/soak parame-ters, output voltages, temperature sensor types, amperage ratings and total cyclecounts on tests for the cast-in electric heater platens. The system also needed to recordtemperature, volts, and current drawthroughout the test for use in quality reports.

Also, a failure of the heater required a safeshutdown of the test while alerting the qual-ity department of the alarm condition.

Pyromatics selected the cost-effectiveDirectLOGIC® DL06 PLC as the heart of the system because of its ability to control upto eight PID loops and the multiple expan-sion slots available for thermocouple cardsand analog input modules. It also controlstwo heaters, two chillers and an array of panel indicators, buttons, switches andrelays.

A C-more 10-inch TFT touch-screen opera-tor interface was used to provide operatorswith the necessary interface to operate andmonitor the tests.

The completed system allows users to quick-ly connect the heater to be tested, enter testparameters, and run the test. Trend chartson the C-more panel track test parametersand quickly identify potential issues such assudden drops in current or temperature.

Alarm reporting and history are also auto-matically recorded, allowing the operator todetermine causes of failure. Data from thetest can be easily uploaded to a USB thumbdrive from the C-more panel. The data canthen be imported into the user’s choice of word processor or spreadsheet.

Application Briefs

http://www.automationdirect.com/pn/H2-CTRIO

http://www.automationdirect.com/pn/H2-CTRIO




Programmable Controller OverviewCLICK: Brick PLC with expandableI/O and easy-to-use instructionsThe CLICK series are fixed I/O PLCs that are expandable up to eightI/O modules, and has features you won’t find in most bricks — eleven combinations of AC,DC, relay, and analog I/O, and advanced programming functions such as drum

sequencing, send/receive, shift register, call/return subroutine, and search.• 8 discrete inputs and 6 discrete outputs

for discrete CPU units• 4 discrete inputs / 4 discrete outputs /

2 analog inputs / 2 analog outputs foranalog CPU units

• 8 K program / 8 K data memory

• Two or three built-in communication ports• Removable terminal block• 24 VDC powered• Free programming software

DL05: Offers incredible featureswith an expansion slotThe DL05 series is a fixed I/O PLC with eight inputs and six outputs with one optioncard slot, and features you won’t find in most bricks — six I/O combinations of AC,

DC and relay I/O, and advanced programming functions such as PID.

DL105:Fixed-I/O Micro PLCThe DL105 series is a fixed-I/O micro PLC with 10 inputs and eight outputs. Eightconfigurations are available in combinations of AC, DC and relay I/O.

• Eight inputs and six outputs• 2 K program memory• 4 K data memory• Two built-in communication ports• Over 250 instructions, including four

PID loops• Removable terminal block• 12/24 VDC powered versions• Discrete and analog I/O modules

• Thermocouple and RTD modules• Ethernet and serial communications

modules• 1-channel high-speed

input/pulse output module• Memory cartridge/real-time

clock module• DeviceNet™ / Profibus slave modules• Basic CoProcessor module

• 10 inputs and eight outputs• 2 K program memory• 384 words data memory• 110/220 VAC or 24 VDC power

supply versions

• Built-in 0.5A, 24 VDCauxiliary power supply

• One RS-232 communication port• Heavy-duty seven amp relays with

built-in surge suppression onmodels with relay outputs

DL06: Mighty micro PLC

with 36 I/O and four expansion slotsThe DL06 series combines its fixed I/O of 20 inputs and 16 outputs with four option card slots for expansion all in the same package. With the DL06, you canuse the same PLC panel layout for all applications from 36 to 100 I/O.

• 20 inputs and 16 outputs• 7.5 K program memory• 7.3 K data memory• Two built-in communication

ports - one RS232 and oneRS232/422/485 port

• Over 275 instructions, includingeight PID loops and ASCII

• Removable terminal blocks• Built-in 300 mA 24 VDC

auxiliary power supply

• 12/24 VDC powered versions• Built-in real-time clock/calendar• Discrete and analog I/O modules• Thermocouple and RTD modules• Ethernet and serial communications

modules• High speed input/pulse output module• DeviceNet™ and Profibus slave

modules• Basic CoProcessor module• Optional plug-in LCD display

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CompanInformat

SystemsOvervie

ProgramControll

Field I/O

Software

C-more other HM

Drives

SoftStarters

Motors &Gearbox

SteppersServos

MotorControls

ProximitSensors

PhotoSensors

LimitSwitches

Encoder

CurrentSensors

PressureSensors

TemperaSensors

PushbuttLights

Process

Relays/Timers

Comm.


Power

CircuitProtectio

Enclosu

Tools

Pneumat

Safety

Appendi

ProductIndex

Part #Index


DL205: The most practical micro-modular PLCwith a wide range of I/O and communications modules

• Four CPUs, up to 30.4K memory and 16,384 I/O• Four base sizes available• 16 buit-in PID loops usingD2-260 CPU• AC/DC input/output modules• Up to 10 A relay outputs• 12-bit and 16-bit analog I/O modules• Thermocouple and RTD input modules• Ethernet and serial communications modules

• Ethernet and serial remote I/O• High-speed counter/pulse

output module• Counter input/pulse output mo dule• Basic CoProcessor module• Ethernet, DeviceNet™ and Profibus slave

controller modules• Triple port serial module for WinPLCs and EBCs

• Three CPUs, up to 30.8K memory and16,384 I/O

• Three base sizes with built-in power supply• 16 built-in PID loops (D4-450 CPU),

up to 96 loops using PID modules• AC/DC input/output modules

• 10 A relay outputs• 12-bit and 16-bit analog I/O modules• Thermocouple and RTD input modules• Ethernet and serial communications modules• Ethernet and serial remote I/O master and

slave modules

Programmable Controller Overview

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If your application requires the flexibility of a modular system, a DL205 PLC is a lowcost, yet extremely versatile solution.

DL305: We’ve still got it!The DL305 series is a small modular PLC that has been marketed by variousname brand PLC manufacturers for over 29 years. This Koyo design revolution-ized the small PLC market, and you can keep your DL305 system operating withthese compatible components.

• Three CPUs, including theD3-350with PIDcontrol and two communication ports

• Five, eight and 10 slot bases• 110/220 VAC or 24 VDC power supply

• AC, DC inputs• AC, DC and relay outputs• Analog input/output

DL405: Specialty modules

for complex applicationsThe DL405 PLC product line has a wide choice of specialty I/O modules,including high-speed counting, temperature controller, and magnetic pulse input.

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• High-performance CPU with 50Mb

memory, fast scan time, and USB& Ethernet programming ports forquick and easy connectivity

• Modular rack-based footprint with36 discrete and analog I/O optionmodules, up to 115,000 I/O

• Hot-Swappable I/O for advancedtroubleshooting and system repair

• Unmatched built-in communicationscapabilities, including local and remoteI/O ports and networking

• Integrated drive communicationsover Ethernet

• System hardware Auto Discovery• Tag name database programming• Advanced “fill-in-the-blank”

instructionsstarts on page 7-1

Productivity3000 PAC:PAC features at a PLC priceProductivity3000 is a compact controller that combines the features andcapabilities of a PC-based control system with that of a typical programmablelogic controller (PLC).

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http://www.automationdirect.com/pn/D2-260









Programmable Controller Selection Guide

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Basic CPU 8 In/6 Out 142 142

Standard CPU 8 In/6 Out 142 142

Analog CPU 4 In/4 Out 2 In/2 Out 140 140

All CPUs 8 In/6 Out 30 30

All CPUs 20 In/ 16 Out 100 100

All CPUs 10 In/ 8 Out n/a 18

D2-230

D2-240D2-250-1

D2-260

256

256768

1280

256

89616,384*

16,384* 5

D3-330

D3-340

D3-350

176

184

368

176

184

368

D4-430

D4-440

D4-450

640

640

2048

1664

2688

16,384*

P3-550 CPU 3520 116,160 1

A C

, D C

,

R e

l a y

I / O

A n a

l o g

I n & O u t

C o n t r o

l l e r

F a m

i l y

C l i c k

P L C

D L 0 5

D L 0 6

D L 1 0 5

D L 2 0 5

D L 3 0 5

D L 4 0 5

D i e c t L o g

i c

P r o

d u c t i v i t y

3 0 0 0

* 16384 (fully expanded H4-EBC slave bases, using V-memory & bit of wordinstructions)

1 Scan time is based on type and amount of ladder logic instructions andtotal system I/O

2 Scan times may vary during Run-Time Transfers

Selection Criteria I/O CapacityBasic

MachineControl

ProcessControl

Test &Data

AcquisitionCPU Communications

3 DeviceNet & ProfiBus Slave modules for the DL205 series are installed in place ofthe CPU in the CPU slot

4 High Speed inputs available on DC input models / Pulse output available onDC output models

5 RS-485 for Modbus protocol only



http://www.automationdirect.com/pn/D2-250-1








http://www.automationdirect.com/pn/P3-550

http://www.automationdirect.com/pn/H4-EBC

http://www.automationdirect.com/pn/H4-EBC

http://www.automationdirect.com/pn/P3-550










http://www.automationdirect.com/pn/D2-250-1



CompanInformat

SystemsOvervie

ProgramControll

Field I/O

Software

C-more other HM

Drives

SoftStarters

Motors &Gearbox

SteppersServos

MotorControls

ProximitSensors

PhotoSensors

LimitSwitches

Encoder

CurrentSensors

PressureSensors

TemperaSensors

PushbuttLights

Process

Relays/Timers

Comm.


Power

CircuitProtectio

Enclosu

Tools

Pneumat

Safety

Appendi

ProductIndex

Part #Index


Programmable Controller Selection Guide

M o d b u s R T U M a s t e r

K - S

e q u e n c e

S l a v e

D i r e c t N e t

S l a v e

D i r e c t N e t

M a s t e r

A S C I I O u t

A S C I I I N

E t h e r n e t

( 1 0 / 1 0 0 M b )

S e r i a

l R S

- 2 3 2 & R S

- 4 8 5

B a s i c

C o p r o c e s s o r

E t h e r n e t

R e m o t e

I / O

S e r i a

l R e m o t e

I / O

D e v i c e

N e t

S l a v e

P r o

f i b u s

S l a v e

T o t a

l M e m o r y

B a t t e r y

B a c k e

d M e m o r y

C l o c k

/ C a

l e n

d a r

S t a g e

P r o g r a m m

i n g

R u n

M o

d e

E d i t s

( O u t p u t s p a u s e

d u r i n g t r a n s f e r )

R u n - T

i m e

T r a n s f e r

( S c a n u p

d a t e s

d u r i n g t r a n s f e r )

B u

i l t - i n H i g h S p e e

d C o u n t e r

& P u

l s e O u t p u t

F l o a t i n g p o

i n t

M a t h

F r e e

f o r m

E x p r e s s i o n s

i n M a t h

D r u m

S e q u e n c e r

E m a

i l I n s t r u c t i o n

S u

b - D

i v i d e

d P r o g r a m

T a s k s

8ksteps

6.0k 4

14.8k 4

2.4k 4

3

3

3

3

3

3

3

3

2.4k

3.8k14.8k

30.4k

3.8k

3.9k

14.8k

6.5k

22.5k

30.8k

50Mb 2

Ports & Protocols Communications andSpecialty Modues Programmability



CS 12Volume 14

Get The Training You Need,When And Where You Need It

“Introduction to PLC Logic andPrinciples” video or DVD andtraining kitGet the most important lessons from thethree-day basic PLC seminar in a step-by-step two-video or DVD set.

“PLC analog I/O” training videoor DVD and hardwareLearn the ins and outs of using analog I/Owith PLCs in this step-by-step training set.

Check the Appendix for complete descrip-

tions of the training kits and course contents.

Online training at www.interconnectingautomation.com View the complete list of videos in each "library" as well as watch sample videos;when ready to purchase, register and pay for your selected libraries on a monthlybasis. Get unlimited access anytime during the 30 days; videos can be viewed asmany times as needed. Most libraries range from $29.95 - $39.95 per month.Typical libraries include:

• Introduction to PLC Pr inciples (for the novice non-user with limitedcontrols knowledge)

• CLICK ser ies PLC Training (includes Introduction to PLCs library)

• Pr oductivity3000 series Controller Training

Libraries will be added on a continuing basis.

Doug Bell andInterConnecting

Automation, Inc.Interested in a PLC training course focused entirelyon A UTOMATION D IRECT ’s products, taught bysomeone who has used most of our products inreal-world applications? Would it be extra conven-ient if the training was held in a city near you? Wethought so! Doug’s offering includes:

• Basic PLC training course (three days)covering basic PLC theory of operationincluding CPU, bases, discrete I/O,analog I/O, and communications

• Advanced PLC training course (three days)covering advanced programming anddebugging, with remote I/O, networking,modems and more

• PID training course (two days) covering PIDloop setup, tuning and troubleshooting, as wellas shortcuts and tools the experts use

Go online to: www.interconnectingautomation.comfor a complete schedule.

Training sets Available on DVD and in SpanishWant to learn how to program our PLCs in thecomfort of your own office? Doug Bell has

created two hands-on training kits, one basedon his world-famous basic PLC training class,the other focusing on PLC analog principles.The basic PLC training kit includes two video-tapes or one DVD, a pre-wired trainer containing a DL05 PLC, and the DL05 User Manual.The analog training kit includes two videotapesor one DVD, a pre-wired trainer with poten-tiometers and meters, a DL05 analoginput/output module, I/O cable and 24 VDCpower supply. Each kit can be ordered directlyfrom ICA.

(DirectSOFT programming software must bepurchased separately .)

Online trainingIf you can’t travel and can’t justify a training kit, howabout inexpensive online training? Check outDoug’s online training videos for PLCs and HMI.

Interconnecting Automation1-414-425-8348

www.interconnectingautomation.com

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