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Department

Facility Engineering & Integrity

{put here Company logo}

Document No.

{put here doc no}

Author’s Organization

Quality, Inspection & Recertification

Validation : 2 years

Expired Date : {dd-mmm-yyyy}

INSPECTION AND TEST PLANPIPING FABRICATION & INSTALLATION

Approval SheetName Title Date Signature

Facility Engineering & Integrity Manager

Head of Facility Engineering

Head of Quallity, Inspection & Re-certification

Lead of Field Engineering

Revision StatusRev

Issue Date

Prepared

Checked

Approved Issue Purpose Owner

Signature

A dd-mmm-yyyy NS AA DM Issue for Review

0 dd-mmm-yyyy NS AA DM Issue for

Approval

DOCUMENT CLASS: I

{company name } ITP - Piping Fabrication and Installation

Review and Endorsement Record

This document has been reviewed and endorsed by:Name Title Date Signature

_____________________________________________________________________________________________________{put here doc no} Rev.xx of 16


Review and Endorsement Record

Document Number : {put here doc no}

Document Title : ITP Piping Fabrication and Installation

Revision : xx

Page Date Revise Reviewer



Table of Contents

1. Purpose........................................................................................................................52. Scope...........................................................................................................................53. Reference.....................................................................................................................54. Definition......................................................................................................................55. Abbreviation..................................................................................................................66. Legend.........................................................................................................................67. Appendix......................................................................................................................7



1. PurposeThis inspection and test plan is intended to be used as a guide to control all work steps in term of and inspection on piping fabrication at workshop and piping instalation at Company site location. Assure that all inspection is performed according to the approved documents and for acceptance criteria. Ensure that all parties involved have clear responsibility for all work steps.

2. ScopeThis document covers all works step of inspection and testing on piping fabrication at workshop and piping installation at Company site location for new piping spool, to repair the existing piping system in Company facility, performed by Technical Maintenance (TM) team or Contractor (CTR) at workshop and site location. The material scope in this ITP covers material carbon steel only.

All specific NDT procedures such as RT Procedure, UT Procedure shall be prepared by NDT Company and approved by NDT Level III personal.

When any utility engaged with Company Bussines has their own ITP and/or procedures, it shall be submitted to company for review and approval prior used.

3. Referencea. ASME B31.3 Process Piping.b. ASME Code Section II Part A Ferrous Material Specification.c. ASME Code Section V Nondestructive Testing Qualification.d. ASME Code Section IX Welding and Welder Qualification.e. Project Procedures:

i. Insulation Procedure.ii. Guideline for Lifting/Crane Operation Management System.iii. General Piping Fabrication and Installation Procedureiv. Joint Integrity Testing Procedure.v. Non Conformance Procedure.vi. Post Weld Heat Treatment Procedure.vii. General Piping NDT Procedure.viii. Piping Pressure Testing Procedure.ix. Company Specification for Protection Coatings.x. Company Specification for Handhover System & Certification

Manual.xi. Company Specification for Protective Coating.xii. WPS/PQR

4. Definitiona. CTR shall mean a Contractor which is awarded the contract by Company.b. NDT shall mean Non Destructive Testing (RT, UT, MPI, DPT)c. TM shall mean Technical Maintenance, a department within Company who

responsible for doing maintenance of Company facility.



5. Abbreviationa. AFC : Approved for Construction b. ASME : American Society Mechanical Engineerc. ASTM : American Standard Testing Materiald. COM : Company’s Commissionning Departmente. CTR : Contractorf. DPT : Dye Penetrant Testingg. MPI : Magnetic Particle Identificationh. NACE : National American Corrosion Engineeri. OPS : Company’s Operation Departmentj. PMI : Positive Material Identificationk. PQR : Procedure Qualification Recordl. QA/QC : Company’s Quality Assurance / Quality Control Departmentm. RT : Radiography Testingn. TM : Company’s Technical Maintenance Departmento. UT : Ultrasonic Testingp. WPS : Welding Procedure Specification

6. Legenda. H (Hold Point)

Work shall not be proceed without formal notification from the assigned Quality Representative from Company. A signature signifying involvement of the assigned Quality representative is required on the referenced Quality Record

b. W (Witness)Personnel doing the work shall notify assigned Quality Representative from Company when the work is to be performed so that witnessing activities could take place. Work does not stop if signed Quality Representative is not present. A signature signifying involvement of the assigned quality representative is required on referenced Qaulity record.

c. M (Monitoring)Verifying work and testing activities on an ongoing basis as deemed necessary, also known as patrol inspection or spot check.

d. R (Review)Review of document such as procedure, drawing inspection and testing records etc, at a direction of Company.

e. P (Perform)Perform or provide or prepare or execute the inspection point

f. A (Approved)Defined as acceptance/approving of an plan or action after review or confirm documents.



7. Appendix


No Doc No Descriptiona. Cutting Reportb. Dimensional Reportc. Flange Joint Reportd. Inspection Release Notice (IRN)e. Insulation Reportf. Material Certificate Registerg. Material Receiving Reporth. NDT MPI Reporti. NDT RT Reportj. NDT UT Reportk. NDT DPT Reportl. Non Conformance Reportm. Painting Reportn. Pad Pneumatic Reporto. PWHT Reportp. Torque Wrench Reportq. Traceability Reportr. Visual Reports. Welder Certificate Registert. Welding Reportu. WPS/PQR Registerv Blasting Reportw AS1 Final Paint Completionx JI1 Joint Integrity Certificatey MP1 Piping Completionz MW1 Welding Completion Summaryaa PL1 Punch Listab SL1 System Leak Or Service Test


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INSPECTION TEST PLAN

PIPING FABRICATIONDoc. No. : {put here doc no}

Legend :M : Monitor P : Perform

A : Approve R : Review

W : Witness H : Hold Point

No Work Activities Reference Document Verified Documents Acceptance CriteriaLevel Inspection Remark

CTR QA/QC COM OPS

1 DOCUMENT REVIEW AND APPROVAL

1.1 Shop Drawing AFC Drawing Approval Drawing Isometric Drawing P R/A

1.2 Fabrication Procedure Fabrication

Procedure; Code/Standard

Fabrication Procedure

Relevant specification P R/A

1.3 Pressure Testing Procedure Piping Pressure Testing Procedure

Piping Pressure Testing Procedure

Piping Pressure Testing Procedure;

ASME B31.3 Par.345.1

P R/A

1.4 WPS/PQR ASME B31.3 ASME Sec IX Migas Regulation

84.K/38/DJM/1998 WPS/PQR Register ASME Sec. IX, Art-2

ASME B31.3, P.328.2 P R/A

1.5 Welder Performance Qualification Test

ASME B31.3 ASME Sec IX Migas Regulation

84.K/38/DJM/1998

Welder Certificate Register

ASME Sec. IX, Art-3 ASME B31.3, P.328.2 P R/A

1.6 NDT Procedure ASME Section V ASME B31.3 General Piping NDT

Procedure

Approval General Piping NDT Procedure

ASME B31.3; Table 341.3.2 P R/A

1.7 NDT Personal Certificate ASNT-TC-1A ASME Secton V Personal Certificate ASME Sec. V, P R/A

1.8 Lifting Plan/Procedure Lifting Operation Management System

Lifting Operation Management System P R/A

_________________________________________________________________________________________________________________________________________________________________{put here doc no} Rev. xx of 16


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CTR QA/QC COM OPS

1.9 Painting Procedure Specification for Protection Coatings

- Specification for Protection Coatings P R/A

1.10 Insulation Procedure Insulation Procedure Approval Procedure Insulation Procedure P R/A

1.11 PWHT Procedure PWHT Procedure Approval Procedure PWHT Procedure P R/A

1.12 Non Conformance Procedure

Non Conformance Procedure Approval Procedure Non Conformance

Procedure P R/A

1.13 Pad Pnenumatic Testing Procedure

Piping Pressure Testing Procedure Approval Procedure Piping Pressure

Testing Procedure P R/A

1.14 Handover System & Certification Manual

Handover System & Certification Manual Approval Procedure Handover System &

Certification Manual P R/A

2 MATERIAL

2.1 Review Material Certificate Material Certificate Material Certificate Register

Data Sheet; Drawing; ASTM Material.

P R

2.2 Material Inspection & Verification

Material Specification;

Material Receiving Report

ASME B31.3 Par-323.1 P W

3 FABRICATION

3.1 Marking and cutting AFC Drawing Cutting Report AFC Drawing, P M

3.2 Bending or Forming (if any) AFC Drawing ASME B31.3 Dimensional Report AFC Drawing,

ASME B31.3 P M



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CTR QA/QC COM OPS

Par.332.1

3.3 Surface Preparation and Fit-Up

Approved WPS ASME B31.3 Welding Report

Approved WPS; ASME

B31.3,Par.328.4P M

3.4 Check qualified welder / operator

Approved WPS ASME Sec. IX Welding Report

Approved WPS; ASME Sec IX, Artikel-

3P M

3.5 Pre-heating / interpass temp.


Approved WPS; ASME B31.3,

T.330.1.1P M

3.6 Welding position / Parameter Check


Approved WPS; ASM

EB31.3,Par.330.1P M

4 VISUAL INSPECTION / DIMENSIONAL CHECK

4.1 Weld visual check Piping Fabrication ASME B31.3 Visual Report ASME B31.3

T.341.3.2 P W

4.2 Temporary Attachment (tack weld)

Piping Fabrication ASME B31.3

Visual Report; NDT Report

ASME B31.3 T.341.3.2 P W

4.3 Identification Weld Approved Drawing ASME B31.3 Traceability Report ASME B31.3

T.341.3.2 P W

4.4 PWHT, include hardness test, (if any)

PWHT Procedure ASME B31.3 PWHT Report

PWHT Procedure ASME B31.3

Par.331.1P W

5 NDT



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CTR QA/QC COM OPS

5.1 Radiography Test RT Procedure; NDT Requirement

Proc ASME Sec V Article 2

RT Report ASME B31.3, T.341.3.2 P W

5.2 Dye Penetrant Test

DPT Procedure Agency

NDT Requirement Proc

ASME Sec V Article 6

DPT Report ASME B31.3, T.341.3.2 P W

5.3 Magnetic Particle Test (if any)

MPI Procedure Agency:



MPI Report ASME B31.3, T.341.3.2 P W

5.4 Ultrasonic Test (if any)

UT Procedure Agency:



UT Report ASME B31.3, T.341.3.2 P W

5.5 NDT Clearance General Piping NDT Procedure

Welding Completion Summary (MW1)

General Piping NDT Procedure P R

6 Pressure Testing

6.1 Hydro Pressure Testing Piping Pressure

Testing Procedure. ASME B31.3

Piping Completion (MP1)



P H



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CTR QA/QC COM OPS

6.2 Pneumatic Pressure Testing


ASME B31.3 Piping Completion

(MP1)

Piping Pressure testing Procedure


P H

6.3 Pad Pneumatic Testing Piping Pressure Testing Procedure

Pad Pneumatic Report

Piping Pressure Testing Procedure; P H

7 PAINTING

7.1 Blasting Specification for Protection Coatings Blasting Report Specification for

Protection Coatings P W

7.2 Visual inspection of surface preparation

Specification for Protection Coatings Painting Report Specification for


7.3 Dry film thickness check Specification for Protection Coatings

Painting Report Final Paint

Completion (AS1) Specification for


7.4 Adhesion Test (Cross Cut and/or Pull Test)

Specification for Protection Coatings

Painting Report Final Paint

Completion (AS1) Specification for


8 HANDOVER

8.1 NCR (Non Conformance Report)

Non Conformance Procedure NCR NCR Close P A

8.2 Punch List Fabrication Procedure Punc List (PL1) Punch List Close P A



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CTR QA/QC COM OPS

8.3 Final Inspection prior delivery/ shipment

Handover System & Certification Manual IRN Complete Testing

Report P A



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PIPING INSTALLATIONDoc. No. : {put here doc no}




No Work Activities Reference Document Verified Documents Acceptance CriteriaLevel Inspection

RemarkCTR QA/QC COM OPS

1 DOCUMENT REVIEW

1.1 Material/Equipment Certificate/Calibration Certificates Certificate Certificates P R - -

1.2 Installation Procedure Installation Procedure Approval Procedure Approved Procedure P R R R

1.3 Pressure Testing Procedure Piping Pressure Testing Procedure Approval Procedure Approved Procedure

ASME B 31.3 P R R R

1.4 Drawings AFC Drawings Approval Drawing AFC Drawing P R R R

1.5 Joint Integrity Testing Procedure Joint Integrity Testing Procedure Approval Procedure Joint Integrity Testing

Procedure P R R R

1.6 Insulation Procedure Insulation Procedure Approval Procedure Insulation Procedure P R R R

1.7 Handover Certificate Package Procedure

Handover System & Certification Manual Approval Procedure Handover System &

Certification Manual P R R R

2 INSTALLATION PROCESS

2.1 Visual Dimensional Alignment Spool Check

AFC Drawing Installation Procedures Visual Report AFC Drawing/

Installation Procedures P W - -

2.2 Bolting Check for flange connection Joint Integrity Testing Procedue

Flange Joint Report Torque Wrench Report

Joint Intergrity Testing Procedue P W R -



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ASME B31.3 ASME B 31.3

3 COMMISSIONING AND TESTING

3.1 Joint Inspection AFC Drawing Joint Integrity Certificate (JI1) AFC Drawing P W W W

3.2 Re – Instatement Joint Integrity Testing

Procedure Installation Procedure

Visual Report Drawing/Installation Procedures P W W W

3.3 Leak test Joint Integrity Testing Procedure

System Leak or Service Test (SL1)

Joint Integrity Testing Procedure P W W R

3.4 Service test Joint Integrity Testing Procedure

Joint Integrity Certificate (JI1)

Joint Integrity Testing Procedure P W W R

4 PAINTING

4.1 Cleaning Power tools (SP – 6) Specification for Protection Coatings

Painting Report Final Paint Completion

(AS1)

Specification for Protection Coatings P M R R

4.2 Painting/Touch Up Painting Specification for Protection Coatings

Painting Report Final Paint Completion

(AS1)

Specification for Protection Coatings P M R R

5 INSULATION

5.1Aplication of Insulation (Basic Application and Beizona Application)

Insulation Procedure NACE Insulation Report Insulation Procedure

NACE P M R R

5.2 Final check Insulation Procedure Insulation Report Insulation Procedure P W R R



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(thickness, cover/clamp, condition after installation) NACE NACE

6 HANDOVER

6.1 NCR (Non Conformance Report) Non Conformance Procedure NCR NCR Close P A R R

6.2 Punch List Installation Procedure. Punch List (PL1) Punch List Closed P W W R

6.3 As Built Drawing & Dossier Repair Record Document Procedure As built Drawing Approved As Built

Drawing P R/A A A

6.4 Handover Process Repair Record Document Procedure Repair Dosier Approved Repair Dossier P R/A A A
