siemens nx cad the new workpiece is already sketched on paper and can now be cad modeled in full...
TRANSCRIPT
www.dmgmori.com
Software SolutionsJob Preparation
Job Assistance
Job Monitoring
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Overview
Job Preparation
Job Assistance
Job Monitoring
DMG MORI Software Solutions offer significant value-optimization potential with three
efficiency-enhancing product lines: Job Preparation, Job Assistance and Job Monitoring.
The advanced Job Preparation features support you in pre-production setup – from training
to programming and simulation. Intelligent production support with Job Assistance can help
ensure that your projects are a model of efficiency – through cost-saving energy management,
immediate online support and exclusive premium production cycles. And, with Job Monitoring,
you can keep an eye on your production from anywhere at anytime. It will even help you setup
and carry out maintenance activities.
In addition to our proprietary software, we also offer professional MDE and CNC editing
solutions through our partners. Most impressively, DMG MORI and SIEMENS have jointly
developed a comprehensive software solution for workpiece production – DMG Process Chain.
Enhanced software intelligence
Software solutions from Job Preparation to Job Monitoring.
Easy product selection by technologyA matrix will help determine which DMG and MORI SEIKI technologies are right for
your requirements.
Available for DMG Available for MORI SEIKI
Not available for DMG Not available for MORI SEIKI
Example: DMG Virtual Machine
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Job Preparation+ DMG Process Chain
+ DMG Virtual Machine
+ MORI MfgSuite
+ DMG 3D Turning Programmer
+ DMG Programming /
Training Software
+ MORI- AP Series
Job Assistance+ DMG Netservice
+ MORI MONITOR
+ DMG Technology Cycles
+ MPC
+ DMG Machine Check
+ DMG Energy Saving
+ MCC - LPS III
+ MCC- TMS
Job Monitoring+ DMG MORI Messenger
+ DMG Service Agent
+ sysCut COMARA®
+ DMG MORI SMARTkey®
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Overview
Job Preparation
DMG Process Chain
Job Assistance
Job Monitoring
+ Reliable processes from DMG and SIEMENS
+ CAM system with state-of-the-art milling / turning technology
+ Certified post processor
+ Transfer relevant production data from NX CAM to
DMG Virtual Machine
+ Accurate machine simulation with original PLC and NC
+ Maximum DMG machine productivity through faster setup
and retooling
IdeaSIEMENS NX CAD
The new workpiece is already sketched on paper and
can now be CAD modeled in full scale via SIEMENS
NX CAD. Thanks to the latest CAD technology, you
benefit from extremely fast model preparation. Even
adjustments made later in the process will be directly
reflected in the NX CAM module.
ProgrammingSIEMENS NX CAM
SIEMENS NX CAM supports all machining strategies
for your DMG machine, including simultaneous milling,
drilling and turning functions and even 5-axis production.
Also, synchronized points distribution creates tool paths
that deliver superior surface quality.
Job Preparation
DMG Process Chain – from the idea to the finished workpiece.
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1 : 1 simulationDMG Virtual Machine
Once the NC program and 3D information is
transferred from NX to DMG Virtual Machine, all
NC and PLC functions can be evaluated. This 1:1
machine simulation identifies potential collisions
and program failures on a PC – you avoid costly
production errors.
ProductionDMG machine tools
Now, nothing stands in the way of you realizing
your idea on a DMG machine with familiar advanced
machine and control technology. SIEMENS and DMG
have made production more economical, reliable and
faster than ever!
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1 : 1 simulation with DMG Virtual Machine
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Overview
Job Preparation
DMG Process Chain
Job Assistance
Job Monitoring
Job Preparation
DMG Process Chain – tailored scalable CAD/CAMand simulation solutions.
“DMG Process Chain light”“DMG Process Chain light” combines NX CAM from SIEMENS and a DMG certified
post processor with an optional NC code based 3D work area simulation. This version
is designed for customers with machines that are not compatible with DMG Virtual Machine.
MTSKFor customers that already use NX CAM, we offer MTSKs (Machine Tool Support Kits).
These MTSKs are designed for DMG machines and expand the capabilities of NX CAM
with a post processor, 3D machine modeling, acceptance module and DMG Virtual Machine
(optional).
Highlights+ Tailored scalable CAD/CAM and
simulation solution
+ Process reliability with accurate simulations
+ Faster setup and retooling for maximum
productivity
+ Minimum idling through optimized travels
+ Easy clamping and tool 3D modeling
+ One-time 3D object creation
+ NC code based simulation
Facts+ NX CAM from SIEMENS:
advanced technologies for turning
and milling
+ Certified post processor tailored to
DMG machines
+ Easy production data transfer from
NX CAM
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Customer storyLINKE GmbH – maximum productivity and reliabilityLINKE GmbH (Magdeburg, Germany) are leaders in serial production of precision parts for hydraulic
motors. With today’s ever more complex parts and smaller production runs, establishing an optimal
process flow has become increasingly challenging. When LINKE invested in a new DMC 100 U
duoBLOCK® 5-axis machining center, they also chose to implement DMG Process Chain – with
impressive results. Thanks to programming with NX CAM and 1:1 simulation, which includes
collision monitoring via DMG Virtual Machine, LINKE’s production flow is now a model of
productivity and reliability.
1+2: DMG Process Chain – 1 :1 simulation with DMG Virtual Machine
3: Guido and Stefan Linke, Management, LINKE GmbH
LINKE GmbH
Mittagstrasse 19
D-39124 Magdeburg
Tel.: +49 391 - 280 333 0
Fax: +49 391 - 280 333 23
E-mail: [email protected]
Internet: www.linke-md.de
Guido Linke has used DMG Process Chain (includes
CAM programming and DMG Virtual Machine) since
2011. The complete production process is simulated
and evaluated for potential program issues prior to
the actual production run.
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DMG Virtual Machine integrates geometry, kinematics and dynamics as well as all NC and PLC
functionality. The 3D machine model references original CAD design data, as well as your DMG
machine’s NC and PLC data. Also, shopfloor-oriented PC programming with DMG Virtual Machine
generates the best production strategy for each job, including optimal resource allocation and
accurate cycle time calculations.
Effective collision avoidance and machine function simulations not only ensure maximum
reliability and implementation success but also provide a whole new perspective on training and
employee development.
Job Preparation
DMG Virtual Machine –efficient, reliable, fast.
Overview
Job Preparation
DMG Virtual Machine
Job Assistance
Job Monitoring
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Job preparation –
efficient from the start
With DMG Virtual Machine you can
immediately identify the optimal
machining scenario on the virtual
machine table. Actual tool data and
zero points are taken into account
as well as the geometry of your raw
part and clamping fixtures. This signi-
ficantly reduces setup time and ensures
maximum reliability.
Feasibility analysis –
reliable productivity increase
With DMG Virtual Machine, you can
also reliably plan and verify all steps
and procedures in your production
process. The exact program that will
run on your machine is first simulated
via the NC program. And, the virtual
PLC core places all machine functions
at your disposal. Cycle times are no
longer rough estimations but rather
almost 100% precise.
Training –
employee development via simulation
With DMG Virtual Machine, all
NC functions (machining cycles,
G functions and parameter pro-
grams) are at your disposal. This
makes comprehensive machine
operating training possible on
either a real DMG control panel
or virtually via accurate graphical
representation.
Applications
Highlights + Efficient production through optimal preparation
+ Highest process reliability through collision and work area evaluation
+ Faster setup and retooling
+ Access to all cycles and NC functions
+ 3D data import via SolidWorks
+ Quick 3D data setup through parametric itemized database
+ Accurate cycle time calculation through PLC integration
+ More efficient training on new DMG machines and controls
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Overview
Job Preparation
MORI MfgSuite
Job Assistance
Job Monitoring
Job Preparation
MORI MfgSuite – simulation, programtesting, collision monitoring.
Availability
NMV Series, NH Series, NTX Series,
NT Series, NVX Series, NLX 2500,
NHX 4000, NHX 5000, NHX 5500,
NHX 6300
Highlights
+ Exact machine models provided by MORI SEIKI
for error-free machine setup
+ Complete MAPPS parameters integration
+ Accurate virtual machine environment simulation
+ Full MAPPS / MORI-AP tool data compatibility
MORI MfgSuite SoftwareEasy machine programming with the MfgSuite from MORI SEIKI.
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MfgSuite NC simulation
Highlights
+ MfgSuite (Manufacturing Suite) is powerful
Windows-based software for machining
simulations and highly precise collision
monitoring
+ Precise MORI SEIKI machine tool models
come standard for easy configuration*
+ Easy use of MAPPS parameters
Availability
NTX Series, NHX Series, NVX Series, NLX Series,
NMV Series, NT Series, NH Series
* Machine models: internal cover, spindle and work table (consultation for
tailored designs available). A machine model with standard specifications
comes included with the software. Other machine models available at
additional cost.
MfgSuite post processor
Highlights
+ Universal MORI - APT* / CL format, compatible
with all MORI SEIKI machines
+ Integration of standard MORI SEIKI certified
templates for every MORI SEIKI machine
+ Template customizable for customer-specific
NC program data
+ Supported TCP / NC coding for 3 axes, 3 axes
+ 2 indexing axes and high-performance
5 axes programs
+ Seamless integration with NC simulation for
NC program testing and collision monitoring
Availability
NMV Series, NH(X) Series, NV(X) Series,
NL(X) Series, NT Series
* MORI- APT is an expansion package for APT CLDATA
(ANSI NCITS 37-1999 and ISO 4343:2000), compatible
with the MORI SEIKI post processor.
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Overview
Job Preparation
DMG 3D Turning Programmer
Job Assistance
Job Monitoring
With DMG 3D Turning Programmer, you have a programming and simulation tool that allows
you to program quickly and minimize collisions on your DMG lathe.
Structural templates support a variety of manufacturing processes for faster programming.
The NC blocks can be created via editor, cycles or CAM for optimal tool preparation on your
DMG lathe.
Realistic work area simulations offer considerably faster setup and significantly reduce
production disruptions due to programming errors, allowing you to minimize incidental manu-
facturing costs - simple, reliable and cost-efficient!
Job Preparation
DMG 3D Turning Programmer – reliable programming, reliable production.
1: Faster setup with realistic work area simulations
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2: Simulation of drilling with a B-axis
on a CTX gamma TC
3: Drilling after simulation
Highlights + Up to 50% faster setup
+ Advanced program evaluation via 3D work area simulation
+ Optimized complete package – ready to use
+ Compatible with existing CAM systems
+ Automatic generation of proven structure programming
+ Import IGES, STEP and DXF formats (optional)
+ Avoid repair costs with collision monitoring
+ Cycle time calculation at the push of a button
+ Use for work preparation
+ Import 3D tool models via TDM Systems (optional)
+ NEW: compatible with DMG Virtual Machine (optional)
Features + Programming via NC editor or 2D CAM
+ Standardized library for tool and clamping
fixture selection
+ Comprehensive template program selection
+ Tailored 3D work area simulation
+ Automatic tooling sheet generation via tool
and machining information
+ Import externally created NC blocks
(3D 5-axis milling)
4: Simulation of 5-axis machining
5: 5-axis machining
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Overview
Job Preparation
DMG Programming /
Training Software
MORI-AP Series
Job Assistance
Job Monitoring
Introduce new perspectives and production areas for employee development. With DMG Programming /
Training Software, we offer educational institutions and industrial companies powerful, practical CNC
turn / mill and new technologies training for even greater productivity. Hands-on training is a key
success factor for increased productivity.
Through the use of control-identical software on separate programming stations, you support
trainees with industry-oriented and process-optimizing programming training. We also offer many
other products to facilitate state-of-the-art training and development.
For many industries, DMG Programming / Training Software can be greatly enhance your productivity.
Programming via control-identical software and realistic simulations give you exceptional flexibility - you
significantly increase machine availability while reducing production failures.
Job Preparation
DMG Programming / Training Software –competitive advantage through knowledge.
1: Practical hands-on programming training 2: Virtual programming
and simulation 3: Control-identical operator panels
Highlights + 1 : 1 programming with
control-identical software
+ Flexible training and development
through virtual simulation resources
+ Practical learning strategies
+ Export external programs on your
DMG machines
+ Increased operator proficiency
+ Fewer errors with test runs on a PC
+ Higher machine availability thanks to
programming and simulation on a PC
+ Faster integration of new machines
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Programming systems applications from MORI SEIKI enable easy programming on your PC.
Thanks to intuitive on-screen instructions, you simply fill-in the fields pertaining to the product
data – for much faster programming. These programs are also fully compatible with MAPPS
operating systems.
Job Preparation
MORI-AP Series – automatic programming systems.
Highlights+ Automatic dialogue programming
+ Multi-axis machining functions
+ Fast input of fixed cycles
+ Graphical simulation testing
Availability+ All MAPPS controls
Information: machine-specific options are MORI-APM – automatic
programming systems for machining centers, MORI / APL –
automatic programming systems for lathes, MORI - APNT –
automatic programming systems for integrated turn/mill centers
(NT Series) and MORI - APNZ / ZT – automatic programming systems
for the NZX Series.
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Overview
Job Preparation
Job Assistance
DMG Netservice
MORI MONITOR
Job Monitoring
For over 10 years, DMG Netservice has provided instant access to the service expertise of
DMG MORI.
Immediate DMG MORI technical support is available at the push of a button on your
control panel via a secure Internet connection between your machine and DMG MORI
Service. The best qualified DMG MORI technician will immediately evaluate your problem
and can even resolve many issues directly during the session.
Since April 2010, this service comes standard on all of our new machines. We can also
install DMG Netservice on your existing machines!
Job Assistance
DMG Netservice – green light for your machine.
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Highlights + Prompt online analysis and technical support
for your DMG machine
+ Fast, bidirectional data transfer
+ Online access to the control with phone support
+ Remote access to the control
+ Remotely adjustable control language
+ Service technician can directly access your control
once you call our hotline and grant access
+ Secure VPN access for impenetrable data security
+ Significantly increased machine availability
+ Reduced service, personnel and travel costs
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Highlights + Error message communication to
your DMG MORI Service Center
+ Immediate error diagnosis / trouble-
shooting via expert
DMG MORI technicians
+ If required, optimal scheduling
for on-site servicing
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With MORI MONITOR expansion software, DMG MORI service technicians can directly access your
machine for immediate error analysis / troubleshooting or setup of an on-site appointment to ensure
minimal production disruption.
Job Assistance
MORI MONITOR –remote access system.
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Overview
Job Preparation
Job Assistance
DMG Technology Cycles
Job Monitoring
Our exclusive DMG Technology Cycles reflect decades of experience with application development.
Simple, parameterized input templates make even complicated machining tasks easy to execute via
the dialogue-guided machine control. Special DIN programming is not required because editing is
automatic. Benefit from up to 60% faster machining!
Job Assistance
Exclusive DMG Technology Cycles – for milling and turning.
User comfort+ Improved user comfort
+ Operator support
+ Greater availability
Quicker production+ Greater efficiency
+ Faster machining
Technology integration+ Technology integration for third-party
production cycles
Workpiece precision+ Improved workpiece and surface quality
as well as dimensional accuracy
Process reliability+ Improved process reliability, including machine,
component and tool protection
+ Risk minimization for workpiece production
19Turning – highlights+ 5-axis simultaneous machining
+ Gear hobbing: spline, worm gear,
single-tooth milling
+ Eccentric machining: e.g. for eccentric elements,
crankpins
+ Tool monitoring system
+ Speed adjustments: during critical vibration
in production
+ Multi-thread cycles: for free contour threading
+ Turret head live center: for a revolving center point on
the turret
+ Turret head steady rest: for complete shaft machining
+ Program status control: for multi-channel machines
Availability+ Dependent on product, machine type and
control
Milling highlights+ ATC – Application Tuning Cycle:
process-specific feed drive tuning at the push
of a button
+ MPC – Machine Protection Control
+ 3D quickSET®
+ Interpolation turning
+ Immersing B-axis
+ Grinding package: integrated grinding technology
+ Adjustable speeds
+ Use of multi-blade turning tools
Availability+ Dependent on product, machine type
and control
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Overview
Job Preparation
Job Assistance
MPC
DMG Machine Check
Job Monitoring
Highlights+ Quick shut-off during critical vibration
conditions
+ Increased spindle service life
+ Diagnosis and machining process
optimization
+ Preservation of machine and tools
+ Maintenance and repair planning
+ Recognition of potential spindle failure
and causes
+ Optimal tool service life
+ Increased machine availability
The new Machine Protection Control (MPC) guarantees optimal machine control during milling with
four primary functions: monitoring, process control, machine protection and data logging.
The system provides protection during critical vibration through quick automatic shut-off and
process monitoring with definable process responses.
Job Assistance
MPC – machine protection via quickshut-off and process control.
1: Collision display with current level values
2: Graphical display of current level values
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Highlights+ Timely information and required
maintenance reminders
+ Routine service schedule
+ Confirmation via Service SMARTkey
or Inspection SMARTkey
+ Storage of maintenance requirements
for better production planning
+ Longer service life
+ Timely appointments with service staff
Daily machining operations are dictated by schedules that often do not take reoccurring mainte-
nance into consideration. Consequently, signs of possible operation failure are often overlooked.
Frequently, even small issues can result in larger problems that cost you time and money and
potentially disrupt production, impacting critical customer deliverables.
DMG Machine Check ensures that required maintenance is efficiently executed to help you
avoid costly production disruptions.
Job Assistance
DMG Machine Check –advanced maintenance warning system.
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Overview
Job Preparation
Job Assistance
DMG MORI Energy Saving
Job Monitoring
As a co-founder of the Blue Competence initiative, all DMG MORI machine tools already come
standard-equipped with sustainable production technology and resource-saving designs. Smart
technology in our machines reduces average energy consumption by 30% over their service life.
Job Assistance
DMG MORI Energy Saving – up to 30% energy savings and productivity increase.
1 Control technology
DMG MORI GREENmode: Faster production
and more energy savings through intelligent
feed control.
2 Intelligent electronics and drive technology
Use of regulated motors in component technology
3 Regenerative feedback drives
Braking energy recycled for acceleration power
4 Optimized mechanics
Increased dynamics and rigidity through reduced
moving masses and improved weight balancing
5 Minimal friction
through roller guides and linear motors
6 Control technology
DMG MORI AUTOshutdown: Intelligent standby
control minimizes inefficient energy use during
machine idling.
7 Simulation via DMG Virtual Machine
ensures fast setup through pre-production simulation
as well as reduced idling with optimized setup and
machining / tool sequence organization
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Highlights+ Software and hardware measures
+ DMG MORI AUTOshutdown:
Automatic standby function
+ DMG MORI GREENmode:
Adaptation of machine parameters
for efficient operation
+ Significant saving of energy costs
+ Maximum efficiency
Potential savings
DMC 125 H CTX beta 800
Measurement values
Standby hp. 2.7 0.9
Operation ready hp. 7.4 3.5
Production hp. 10.2 9.7
Energy
without DMG methods MWh 56 41
with DMG methods MWh 35 28
Potential savings
per year
37%
$ 5,600
32%
$ 3,700
Conditions: use of DMG Energy Saving and DMG MORI AUTOshutdown;
test workpiece production according to Japanese recommendations over 51 weeks,
5 days / week, 2 shifts, without manual shut-off on weekends; energy price: 28 cent s / kWh
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Highlights + Software and hardware measures
+ DMG MORI AUTOshutdown:
Automatic standby function
+ DMG MORI GREENmode:
Machine parameter adjustments
for effective production
+ Significant energy cost savings
+ Maximum efficiency
Measurement values
Standby hp. 2.7 0.9
Operation ready hp. 7.4 3.5
Production hp. 10.2 9.7
Energy
without DMG methods MWh 56 41
with DMG methods MWh 35 28
Potential savings
per year
37%
$ 5,600
32%
$ 3,700
Conditions: use of DMG Energy Saving and DMG MORI AUTOshutdown;
test workpiece production according to Japanese recommendations over 51 weeks,
5 days /week, 2 shifts, without manual shut-off on weekends; energy price: 28 cents /kWh
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+ DMG MORI AUTOshutdown:
Automatic standby function
+ DMG MORI GREENmode:
Machine parameter adjustments
for effective production
+ Significant energy cost savings
+ Maximum efficiency
Energy efficiency –technology that quickly pays offWith our machines you can save up to 30% in energy costs and
produce more effectively – these are standard features at no
extra cost.
Thanks to intelligent technology and resource-saving designs, our
machines already achieve substantial energy costs savings over their
service life cycle.
In addition, we now also offer DMG MORI GREENmode and
DMG MORI AUTOshutdown as standard features, saving you up to
an extra $ 5,600 - per year (production example: 52 weeks of
production / year, 5 days production / week, 2 shifts / day and 1 hour
run-up / day).
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Overview
Job Preparation
Job Assistance
MCC-LPS III
MCC-TMS
Job Monitoring
MCC-LPS III is the next generation cell control system that maximizes productivity on the LPP
(Linear Pallet Pool) and other pallet transfer systems from MORI SEIKI – flexible interfaces for
order management, system monitoring, and many production reporting functions. It is also the
first and only cell control system with built-in intelligent planning and scheduling capabilities.
Job Assistance
MCC-LPS III – control softwarefor pallet transfer systems.
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Highlights+ Highly reliable system from MORI SEIKI offers easy handling and management
of pallet transfer systems
+ Machine programs can be edited and automatically downloaded
+ Flexibly prioritize production
+ Linking with the “MCC-TMS Tool Management” – operating system
+ Available for all MAPPS controls
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The MCC-TMS TMS tool management system provides centralized tool and component data manage-
ment for fewer errors and faster setup. It is also Tool ID compatible and, with MCC-LPS, can serve as a
centralized management system for all LPP tools – long-term seamless multi-machine production.
Additionally, together with MAPPS tool management, you get advanced warning of any potential tool
wear issues.
Job Assistance
MCC-TMS – the tool management system.
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Highlights+ Improved system handling through efficient centralized tool
management system
+ Compatible with ID chips
+ Compatible with tool presetting device interface
+ Standardization (share information via a central production database)
+ Max. 7-digit group numbering
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Overview
Job Preparation
Job Assistance
Job Monitoring
DMG MORI Messenger
Job Monitoring
DMG MORI Messenger –information and analysis onsmartphones, tablets and PCs.
Highlights+ Constant online monitoring for your
DMG and MORI SEIKI machines
+ Web application for all common smartphones
and web browsers
+ Live display of machine status
+ Detailed status information
+ Greater parts output through reduced idling
+ Extensive evaluations and reports
Reduced idling – increased productivity The new DMG MORI Messenger gives you detailed real-time machine status information
– wherever and whenever. With constant online monitoring, you can keep an eye on your
production and significantly reduce idling and productivity loss.
or your
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Evaluate data,maximize potentialDMG MORI Messenger offers extensive data
analysis to give you an organized overview
of your machines and production processes.
Your advantages
+ Clear & concise live machine status information
+ Status history analysis with charts
+ Workpiece counter analysis with charts
+ Override chart and alarm history
+ Program runtime calculation
+ Easily generate, save and print PDF report charts
Exact informationfor successful production Waste no time - with information from DMG MORI Messenger,
you can react quickly to production target deviations. Even with
multi-machine production, comprehensive status information is
clearly displayed on your smartphone or web browser.
Displayed information
+ Machine status indicator graphically represented as
signal lamp or Lightline
+ Status history as timeline of the control status
+ Target and actual part production (by SIEMENS)
+ Last and current workpiece runtime (by SIEMENS)
+ Selected program
+ Override (warning icon and value)
+ Live warning and error messages
+ Messaging function from the machine via
DMG MORI Messenger for operator feedback
(only for SIEMENS and iTNC530)
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Overview
Job Preparation
Job Assistance
Job Monitoring
DMG Service Agent
DMG Service Agent is an intelligent maintenance system that increases the availability of
your DMG machines.
With DMG Service Agent, you will be notified in advance of upcoming routine
maintenance. The actual machine runtime is recorded automatically by the PLC. With
this data and the included instructional documentation, you can effectively carry out
routine maintenance on your own. And with the integrated assistant, you can easily and
conveniently order replacement parts via email, fax or call our 24 / 7 Service Hotline - save
time and increase productivity!
Job Monitoring
DMG Service Agent – advanced warning, timely service.
Highlights + Automatic coordination of scheduled
maintenance and service activities
+ Advanced notice of scheduled maintenance
requiring replacement parts
+ Support with maintenance and service
via detailed task lists and instructions
+ Simple order forms provided for fast
replacement parts ordering
+ Maintenance task coordination for up
to 32 machines via an external PC
Supported controls + SIEMENS 840D powerline
+ SIEMENS 840Dsl Advanced
+ SIEMENS 840Dsl Operate
+ Heidenhain iTNC 530
+ Heidenhain MillPlus iT V410T – V600
+ Heidenhain TNC 620 / 640
+ Fanuc Series 16i / 160i, 18i / 180i, 21i / 210i
+ Heidenhain CNC-Pilot 620 / 640*
* Available starting with NC: V688945 V03
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Overview
Job Preparation
Job Assistance
Job Monitoring
sysCut COMARA®
DMG MORI SMARTkey®
See the production status and history of your machines at a glance! Every detail regarding what was
produced when, where and how is available. Evaluations and reports help you analyze key indicators
of past, current and future company performance.
The MDE sysCut tool offers you a more transparent machining processes – transparency creates
productivity. With direct access to CNC controls and data, sysCut provides you an unprecedented
amount of information.
Job Monitoring
sysCut COMARA® – the key to more transparency.
Highlights + Generating KPIs (Key Performance Indicators)
based on process data:
– OEE (Overall Equipment Effectiveness)
– Six Sigma
– BSC (Balanced Scorecard)
+ Identification of unproductive wait times
in the NC program
+ Error log book
+ Clear identification and diagnosis
of machine idling or error periods
+ Target vs. actual results comparison
+ Profitability (e.g. efficiency & feasibility) calculation
+ Documentation of “safety parts”
(e.g. aerospace, automotive, medical)
1: Process history for all of your machines
2: OEE analysis of your DMG machine
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Since its introduction, DMG MORI SMARTkey® has become a "small" status symbol among machine tool
professionals. Accessing machines via traditional keys is outdated. DMG MORI SMARTkey® not only
looks good but also offers far more options than just operating mode selection.
Personalized operator access and function authorization as well as tailored control preparation
are just two examples of the DMG MORI SMARTkey® benefits. A modern aesthetic and comprehensive
functionality underlines the full "emotional intelligence" of our state-of-the-art DMG ERGOline® control.
NEW: The new DMG MORI SMARTkey® is now available with CELOS, also on MORI SEIKI machines.
Job Monitoring
DMG MORI SMARTkey® – Personalized access and settings.
Highlights + User-specific authorization
+ Client-specific settings with SMARTkey®
manager
+ Backup and exchange of data via USB stick
+ Independent maintenance via the
INSPECTIONkey
+ Better security control
+ More user-friendly
+ Greater efficiency through automatic
personalized log-in
+ NEW: with internal USB storage*
* Only for CELOS controls
3: DMG ERGOline® control with DMG SMARTkey®
4: CELOS with a 21.5" ERGOline® panel and the new DMG MORI SMARTkey®
www.dmgmori.comAlways close by!
DMG MORI USA
2400 Huntington Blvd., Hoffman Estates, IL 60192
Tel.: (847) 593-5400, Fax: (847) 593-5433
[email protected], www.dmgmori.com
DMG MORI CHARLOTTE
4345 Morris Park Dr.
Charlotte, NC 28227
Tel.: (704) 940-3380
Fax: (704) 840-1101
DMG MORI CHICAGO
2400 Huntington Blvd.
Hoffman Estates, IL 60192
Tel.: (847) 593-5400
Fax: (847) 593-5433
DMG MORI CINCINNATI
5333 Mulhauser Rd.
Hamilton, OH 45011
Tel.: (513) 874-2736
Fax: (513) 874-3254
FOR DIRECT SALES, SUPPORT
AND SERVICE CALL:
855-DMG-MORI, 855-364-6674
DMG MORI USA
DMG MORI DALLAS
9001 Currency St.
Irving, TX 75063
Tel.: (972) 929-8321
Fax: (972) 929-8226
DMG MORI DETROIT
29050 Cabot Dr.
Novi, MI 48377
Tel.: (248) 324-1928
Fax: (248) 324-0710
DMG MORI HOUSTON
3403 N. Sam Houston Pkwy. West, Suite 100
Houston, TX 77086
Tel.: (713) 365-9500
Fax: (713) 365-9515
DMG MORI LOS ANGELES
5740 Warland Dr.
Cypress, CA 90630
Tel.: (562) 430-3800
Fax: (562) 430-5570
DMG MORI SAN FRANCISCO
2607 7th St., Suite C
Berkeley, CA 94710
Tel.: (866) 814-7238
Fax: (510) 845-4924
DMG MORI SEATTLE
19625 62nd Ave. South, Suite A109
Kent, WA 98032
Tel.: (253) 872-1661
Fax: (253) 872-2188
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