www.dmgmori.com

Software SolutionsJob Preparation

Job Assistance

Job Monitoring

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02

Overview

Job Preparation

Job Assistance

Job Monitoring

DMG MORI Software Solutions offer significant value-optimization potential with three

efficiency-enhancing product lines: Job Preparation, Job Assistance and Job Monitoring.

The advanced Job Preparation features support you in pre-production setup – from training

to programming and simulation. Intelligent production support with Job Assistance can help

ensure that your projects are a model of efficiency – through cost-saving energy management,

immediate online support and exclusive premium production cycles. And, with Job Monitoring,

you can keep an eye on your production from anywhere at anytime. It will even help you setup

and carry out maintenance activities.

In addition to our proprietary software, we also offer professional MDE and CNC editing

solutions through our partners. Most impressively, DMG MORI and SIEMENS have jointly

developed a comprehensive software solution for workpiece production – DMG Process Chain.

Enhanced software intelligence

Software solutions from Job Preparation to Job Monitoring.

Easy product selection by technologyA matrix will help determine which DMG and MORI SEIKI technologies are right for

your requirements.

Available for DMG Available for MORI SEIKI

Not available for DMG Not available for MORI SEIKI

Example: DMG Virtual Machine

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Job Preparation+ DMG Process Chain

+ DMG Virtual Machine

+ MORI MfgSuite

+ DMG 3D Turning Programmer

+ DMG Programming /

Training Software

+ MORI- AP Series

Job Assistance+ DMG Netservice

+ MORI MONITOR

+ DMG Technology Cycles

+ MPC

+ DMG Machine Check

+ DMG Energy Saving

+ MCC - LPS III

+ MCC- TMS

Job Monitoring+ DMG MORI Messenger

+ DMG Service Agent

+ sysCut COMARA®

+ DMG MORI SMARTkey®

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Overview

Job Preparation

DMG Process Chain

Job Assistance

Job Monitoring

+ Reliable processes from DMG and SIEMENS

+ CAM system with state-of-the-art milling / turning technology

+ Certified post processor

+ Transfer relevant production data from NX CAM to

DMG Virtual Machine

+ Accurate machine simulation with original PLC and NC

+ Maximum DMG machine productivity through faster setup

and retooling

IdeaSIEMENS NX CAD

The new workpiece is already sketched on paper and

can now be CAD modeled in full scale via SIEMENS

NX CAD. Thanks to the latest CAD technology, you

benefit from extremely fast model preparation. Even

adjustments made later in the process will be directly

reflected in the NX CAM module.

ProgrammingSIEMENS NX CAM

SIEMENS NX CAM supports all machining strategies

for your DMG machine, including simultaneous milling,

drilling and turning functions and even 5-axis production.

Also, synchronized points distribution creates tool paths

that deliver superior surface quality.

Job Preparation

DMG Process Chain – from the idea to the finished workpiece.

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1 : 1 simulationDMG Virtual Machine

Once the NC program and 3D information is

transferred from NX to DMG Virtual Machine, all

NC and PLC functions can be evaluated. This 1:1

machine simulation identifies potential collisions

and program failures on a PC – you avoid costly

production errors.

ProductionDMG machine tools

Now, nothing stands in the way of you realizing

your idea on a DMG machine with familiar advanced

machine and control technology. SIEMENS and DMG

have made production more economical, reliable and

faster than ever!

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1 : 1 simulation with DMG Virtual Machine

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Overview

Job Preparation

DMG Process Chain

Job Assistance

Job Monitoring

Job Preparation

DMG Process Chain – tailored scalable CAD/CAMand simulation solutions.

“DMG Process Chain light”“DMG Process Chain light” combines NX CAM from SIEMENS and a DMG certified

post processor with an optional NC code based 3D work area simulation. This version

is designed for customers with machines that are not compatible with DMG Virtual Machine.

MTSKFor customers that already use NX CAM, we offer MTSKs (Machine Tool Support Kits).

These MTSKs are designed for DMG machines and expand the capabilities of NX CAM

with a post processor, 3D machine modeling, acceptance module and DMG Virtual Machine

(optional).

Highlights+ Tailored scalable CAD/CAM and

simulation solution

+ Process reliability with accurate simulations

+ Faster setup and retooling for maximum

productivity

+ Minimum idling through optimized travels

+ Easy clamping and tool 3D modeling

+ One-time 3D object creation

+ NC code based simulation

Facts+ NX CAM from SIEMENS:

advanced technologies for turning

and milling

+ Certified post processor tailored to

DMG machines

+ Easy production data transfer from

NX CAM

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Customer storyLINKE GmbH – maximum productivity and reliabilityLINKE GmbH (Magdeburg, Germany) are leaders in serial production of precision parts for hydraulic

motors. With today’s ever more complex parts and smaller production runs, establishing an optimal

process flow has become increasingly challenging. When LINKE invested in a new DMC 100 U

duoBLOCK® 5-axis machining center, they also chose to implement DMG Process Chain – with

impressive results. Thanks to programming with NX CAM and 1:1 simulation, which includes

collision monitoring via DMG Virtual Machine, LINKE’s production flow is now a model of

productivity and reliability.

1+2: DMG Process Chain – 1 :1 simulation with DMG Virtual Machine

3: Guido and Stefan Linke, Management, LINKE GmbH

LINKE GmbH

Mittagstrasse 19

D-39124 Magdeburg

Tel.: +49 391 - 280 333 0

Fax: +49 391 - 280 333 23

E-mail: info@linke-md.de

Internet: www.linke-md.de

Guido Linke has used DMG Process Chain (includes

CAM programming and DMG Virtual Machine) since

2011. The complete production process is simulated

and evaluated for potential program issues prior to

the actual production run.

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DMG Virtual Machine integrates geometry, kinematics and dynamics as well as all NC and PLC

functionality. The 3D machine model references original CAD design data, as well as your DMG

machine’s NC and PLC data. Also, shopfloor-oriented PC programming with DMG Virtual Machine

generates the best production strategy for each job, including optimal resource allocation and

accurate cycle time calculations.

Effective collision avoidance and machine function simulations not only ensure maximum

reliability and implementation success but also provide a whole new perspective on training and

employee development.

Job Preparation

DMG Virtual Machine –efficient, reliable, fast.

Overview

Job Preparation

DMG Virtual Machine

Job Assistance

Job Monitoring

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Job preparation –

efficient from the start

With DMG Virtual Machine you can

immediately identify the optimal

machining scenario on the virtual

machine table. Actual tool data and

zero points are taken into account

as well as the geometry of your raw

part and clamping fixtures. This signi-

ficantly reduces setup time and ensures

maximum reliability.

Feasibility analysis –

reliable productivity increase

With DMG Virtual Machine, you can

also reliably plan and verify all steps

and procedures in your production

process. The exact program that will

run on your machine is first simulated

via the NC program. And, the virtual

PLC core places all machine functions

at your disposal. Cycle times are no

longer rough estimations but rather

almost 100% precise.

Training –

employee development via simulation

With DMG Virtual Machine, all

NC functions (machining cycles,

G functions and parameter pro-

grams) are at your disposal. This

makes comprehensive machine

operating training possible on

either a real DMG control panel

or virtually via accurate graphical

representation.

Applications

Highlights + Efficient production through optimal preparation

+ Highest process reliability through collision and work area evaluation

+ Faster setup and retooling

+ Access to all cycles and NC functions

+ 3D data import via SolidWorks

+ Quick 3D data setup through parametric itemized database

+ Accurate cycle time calculation through PLC integration

+ More efficient training on new DMG machines and controls

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Overview

Job Preparation

MORI MfgSuite

Job Assistance

Job Monitoring

Job Preparation

MORI MfgSuite – simulation, programtesting, collision monitoring.

Availability

NMV Series, NH Series, NTX Series,

NT Series, NVX Series, NLX 2500,

NHX 4000, NHX 5000, NHX 5500,

NHX 6300

Highlights

+ Exact machine models provided by MORI SEIKI

for error-free machine setup

+ Complete MAPPS parameters integration

+ Accurate virtual machine environment simulation

+ Full MAPPS / MORI-AP tool data compatibility

MORI MfgSuite SoftwareEasy machine programming with the MfgSuite from MORI SEIKI.

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MfgSuite NC simulation

Highlights

+ MfgSuite (Manufacturing Suite) is powerful

Windows-based software for machining

simulations and highly precise collision

monitoring

+ Precise MORI SEIKI machine tool models

come standard for easy configuration*

+ Easy use of MAPPS parameters

Availability

NTX Series, NHX Series, NVX Series, NLX Series,

NMV Series, NT Series, NH Series

* Machine models: internal cover, spindle and work table (consultation for

tailored designs available). A machine model with standard specifications

comes included with the software. Other machine models available at

additional cost.

MfgSuite post processor

Highlights

+ Universal MORI - APT* / CL format, compatible

with all MORI SEIKI machines

+ Integration of standard MORI SEIKI certified

templates for every MORI SEIKI machine

+ Template customizable for customer-specific

NC program data

+ Supported TCP / NC coding for 3 axes, 3 axes

+ 2 indexing axes and high-performance

5 axes programs

+ Seamless integration with NC simulation for

NC program testing and collision monitoring

Availability

NMV Series, NH(X) Series, NV(X) Series,

NL(X) Series, NT Series

* MORI- APT is an expansion package for APT CLDATA

(ANSI NCITS 37-1999 and ISO 4343:2000), compatible

with the MORI SEIKI post processor.

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Overview

Job Preparation

DMG 3D Turning Programmer

Job Assistance

Job Monitoring

With DMG 3D Turning Programmer, you have a programming and simulation tool that allows

you to program quickly and minimize collisions on your DMG lathe.

Structural templates support a variety of manufacturing processes for faster programming.

The NC blocks can be created via editor, cycles or CAM for optimal tool preparation on your

DMG lathe.

Realistic work area simulations offer considerably faster setup and significantly reduce

production disruptions due to programming errors, allowing you to minimize incidental manu-

facturing costs - simple, reliable and cost-efficient!

Job Preparation

DMG 3D Turning Programmer – reliable programming, reliable production.

1: Faster setup with realistic work area simulations

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2: Simulation of drilling with a B-axis

on a CTX gamma TC

3: Drilling after simulation

Highlights + Up to 50% faster setup

+ Advanced program evaluation via 3D work area simulation

+ Optimized complete package – ready to use

+ Compatible with existing CAM systems

+ Automatic generation of proven structure programming

+ Import IGES, STEP and DXF formats (optional)

+ Avoid repair costs with collision monitoring

+ Cycle time calculation at the push of a button

+ Use for work preparation

+ Import 3D tool models via TDM Systems (optional)

+ NEW: compatible with DMG Virtual Machine (optional)

Features + Programming via NC editor or 2D CAM

+ Standardized library for tool and clamping

fixture selection

+ Comprehensive template program selection

+ Tailored 3D work area simulation

+ Automatic tooling sheet generation via tool

and machining information

+ Import externally created NC blocks

(3D 5-axis milling)

4: Simulation of 5-axis machining

5: 5-axis machining

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14

Overview

Job Preparation

DMG Programming /

Training Software

MORI-AP Series

Job Assistance

Job Monitoring

Introduce new perspectives and production areas for employee development. With DMG Programming /

Training Software, we offer educational institutions and industrial companies powerful, practical CNC

turn / mill and new technologies training for even greater productivity. Hands-on training is a key

success factor for increased productivity.

Through the use of control-identical software on separate programming stations, you support

trainees with industry-oriented and process-optimizing programming training. We also offer many

other products to facilitate state-of-the-art training and development.

For many industries, DMG Programming / Training Software can be greatly enhance your productivity.

Programming via control-identical software and realistic simulations give you exceptional flexibility - you

significantly increase machine availability while reducing production failures.

Job Preparation

DMG Programming / Training Software –competitive advantage through knowledge.

1: Practical hands-on programming training 2: Virtual programming

and simulation 3: Control-identical operator panels

Highlights + 1 : 1 programming with

control-identical software

+ Flexible training and development

through virtual simulation resources

+ Practical learning strategies

+ Export external programs on your

DMG machines

+ Increased operator proficiency

+ Fewer errors with test runs on a PC

+ Higher machine availability thanks to

programming and simulation on a PC

+ Faster integration of new machines

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Programming systems applications from MORI SEIKI enable easy programming on your PC.

Thanks to intuitive on-screen instructions, you simply fill-in the fields pertaining to the product

data – for much faster programming. These programs are also fully compatible with MAPPS

operating systems.

Job Preparation

MORI-AP Series – automatic programming systems.

Highlights+ Automatic dialogue programming

+ Multi-axis machining functions

+ Fast input of fixed cycles

+ Graphical simulation testing

Availability+ All MAPPS controls

Information: machine-specific options are MORI-APM – automatic

programming systems for machining centers, MORI / APL –

automatic programming systems for lathes, MORI - APNT –

automatic programming systems for integrated turn/mill centers

(NT Series) and MORI - APNZ / ZT – automatic programming systems

for the NZX Series.

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Overview

Job Preparation

Job Assistance

DMG Netservice

MORI MONITOR

Job Monitoring

For over 10 years, DMG Netservice has provided instant access to the service expertise of

DMG MORI.

Immediate DMG MORI technical support is available at the push of a button on your

control panel via a secure Internet connection between your machine and DMG MORI

Service. The best qualified DMG MORI technician will immediately evaluate your problem

and can even resolve many issues directly during the session.

Since April 2010, this service comes standard on all of our new machines. We can also

install DMG Netservice on your existing machines!

Job Assistance

DMG Netservice – green light for your machine.

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Highlights + Prompt online analysis and technical support

for your DMG machine

+ Fast, bidirectional data transfer

+ Online access to the control with phone support

+ Remote access to the control

+ Remotely adjustable control language

+ Service technician can directly access your control

once you call our hotline and grant access

+ Secure VPN access for impenetrable data security

+ Significantly increased machine availability

+ Reduced service, personnel and travel costs

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Highlights + Error message communication to

your DMG MORI Service Center

+ Immediate error diagnosis / trouble-

shooting via expert

DMG MORI technicians

+ If required, optimal scheduling

for on-site servicing

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With MORI MONITOR expansion software, DMG MORI service technicians can directly access your

machine for immediate error analysis / troubleshooting or setup of an on-site appointment to ensure

minimal production disruption.

Job Assistance

MORI MONITOR –remote access system.

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Overview

Job Preparation

Job Assistance

DMG Technology Cycles

Job Monitoring

Our exclusive DMG Technology Cycles reflect decades of experience with application development.

Simple, parameterized input templates make even complicated machining tasks easy to execute via

the dialogue-guided machine control. Special DIN programming is not required because editing is

automatic. Benefit from up to 60% faster machining!

Job Assistance

Exclusive DMG Technology Cycles – for milling and turning.

User comfort+ Improved user comfort

+ Operator support

+ Greater availability

Quicker production+ Greater efficiency

+ Faster machining

Technology integration+ Technology integration for third-party

production cycles

Workpiece precision+ Improved workpiece and surface quality

as well as dimensional accuracy

Process reliability+ Improved process reliability, including machine,

component and tool protection

+ Risk minimization for workpiece production

19Turning – highlights+ 5-axis simultaneous machining

+ Gear hobbing: spline, worm gear,

single-tooth milling

+ Eccentric machining: e.g. for eccentric elements,

crankpins

+ Tool monitoring system

+ Speed adjustments: during critical vibration

in production

+ Multi-thread cycles: for free contour threading

+ Turret head live center: for a revolving center point on

the turret

+ Turret head steady rest: for complete shaft machining

+ Program status control: for multi-channel machines

Availability+ Dependent on product, machine type and

control

Milling highlights+ ATC – Application Tuning Cycle:

process-specific feed drive tuning at the push

of a button

+ MPC – Machine Protection Control

+ 3D quickSET®

+ Interpolation turning

+ Immersing B-axis

+ Grinding package: integrated grinding technology

+ Adjustable speeds

+ Use of multi-blade turning tools

Availability+ Dependent on product, machine type

and control

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Overview

Job Preparation

Job Assistance

MPC

DMG Machine Check

Job Monitoring

Highlights+ Quick shut-off during critical vibration

conditions

+ Increased spindle service life

+ Diagnosis and machining process

optimization

+ Preservation of machine and tools

+ Maintenance and repair planning

+ Recognition of potential spindle failure

and causes

+ Optimal tool service life

+ Increased machine availability

The new Machine Protection Control (MPC) guarantees optimal machine control during milling with

four primary functions: monitoring, process control, machine protection and data logging.

The system provides protection during critical vibration through quick automatic shut-off and

process monitoring with definable process responses.

Job Assistance

MPC – machine protection via quickshut-off and process control.

1: Collision display with current level values

2: Graphical display of current level values

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Highlights+ Timely information and required

maintenance reminders

+ Routine service schedule

+ Confirmation via Service SMARTkey

or Inspection SMARTkey

+ Storage of maintenance requirements

for better production planning

+ Longer service life

+ Timely appointments with service staff

Daily machining operations are dictated by schedules that often do not take reoccurring mainte-

nance into consideration. Consequently, signs of possible operation failure are often overlooked.

Frequently, even small issues can result in larger problems that cost you time and money and

potentially disrupt production, impacting critical customer deliverables.

DMG Machine Check ensures that required maintenance is efficiently executed to help you

avoid costly production disruptions.

Job Assistance

DMG Machine Check –advanced maintenance warning system.

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Overview

Job Preparation

Job Assistance

DMG MORI Energy Saving

Job Monitoring

As a co-founder of the Blue Competence initiative, all DMG MORI machine tools already come

standard-equipped with sustainable production technology and resource-saving designs. Smart

technology in our machines reduces average energy consumption by 30% over their service life.

Job Assistance

DMG MORI Energy Saving – up to 30% energy savings and productivity increase.

1 Control technology

DMG MORI GREENmode: Faster production

and more energy savings through intelligent

feed control.

2 Intelligent electronics and drive technology

Use of regulated motors in component technology

3 Regenerative feedback drives

Braking energy recycled for acceleration power

4 Optimized mechanics

Increased dynamics and rigidity through reduced

moving masses and improved weight balancing

5 Minimal friction

through roller guides and linear motors

6 Control technology

DMG MORI AUTOshutdown: Intelligent standby

control minimizes inefficient energy use during

machine idling.

7 Simulation via DMG Virtual Machine

ensures fast setup through pre-production simulation

as well as reduced idling with optimized setup and

machining / tool sequence organization

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Highlights+ Software and hardware measures

+ DMG MORI AUTOshutdown:

Automatic standby function

+ DMG MORI GREENmode:

Adaptation of machine parameters

for efficient operation

+ Significant saving of energy costs

+ Maximum efficiency

Potential savings

DMC 125 H CTX beta 800

Measurement values

Standby hp. 2.7 0.9

Operation ready hp. 7.4 3.5

Production hp. 10.2 9.7

Energy

without DMG methods MWh 56 41

with DMG methods MWh 35 28

Potential savings

per year

37%

$ 5,600

32%

$ 3,700

Conditions: use of DMG Energy Saving and DMG MORI AUTOshutdown;

test workpiece production according to Japanese recommendations over 51 weeks,

5 days / week, 2 shifts, without manual shut-off on weekends; energy price: 28 cent s / kWh

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Highlights + Software and hardware measures

+ DMG MORI AUTOshutdown:

Automatic standby function

+ DMG MORI GREENmode:

Machine parameter adjustments

for effective production

+ Significant energy cost savings

+ Maximum efficiency

Measurement values

Standby hp. 2.7 0.9

Operation ready hp. 7.4 3.5

Production hp. 10.2 9.7

Energy

without DMG methods MWh 56 41

with DMG methods MWh 35 28

Potential savings

per year

37%

$ 5,600

32%

$ 3,700

Conditions: use of DMG Energy Saving and DMG MORI AUTOshutdown;

test workpiece production according to Japanese recommendations over 51 weeks,

5 days /week, 2 shifts, without manual shut-off on weekends; energy price: 28 cents /kWh

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+ DMG MORI AUTOshutdown:

Automatic standby function

+ DMG MORI GREENmode:

Machine parameter adjustments

for effective production

+ Significant energy cost savings

+ Maximum efficiency

Energy efficiency –technology that quickly pays offWith our machines you can save up to 30% in energy costs and

produce more effectively – these are standard features at no

extra cost.

Thanks to intelligent technology and resource-saving designs, our

machines already achieve substantial energy costs savings over their

service life cycle.

In addition, we now also offer DMG MORI GREENmode and

DMG MORI AUTOshutdown as standard features, saving you up to

an extra $ 5,600 - per year (production example: 52 weeks of

production / year, 5 days production / week, 2 shifts / day and 1 hour

run-up / day).

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Overview

Job Preparation

Job Assistance

MCC-LPS III

MCC-TMS

Job Monitoring

MCC-LPS III is the next generation cell control system that maximizes productivity on the LPP

(Linear Pallet Pool) and other pallet transfer systems from MORI SEIKI – flexible interfaces for

order management, system monitoring, and many production reporting functions. It is also the

first and only cell control system with built-in intelligent planning and scheduling capabilities.

Job Assistance

MCC-LPS III – control softwarefor pallet transfer systems.

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Highlights+ Highly reliable system from MORI SEIKI offers easy handling and management

of pallet transfer systems

+ Machine programs can be edited and automatically downloaded

+ Flexibly prioritize production

+ Linking with the “MCC-TMS Tool Management” – operating system

+ Available for all MAPPS controls

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The MCC-TMS TMS tool management system provides centralized tool and component data manage-

ment for fewer errors and faster setup. It is also Tool ID compatible and, with MCC-LPS, can serve as a

centralized management system for all LPP tools – long-term seamless multi-machine production.

Additionally, together with MAPPS tool management, you get advanced warning of any potential tool

wear issues.

Job Assistance

MCC-TMS – the tool management system.

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Highlights+ Improved system handling through efficient centralized tool

management system

+ Compatible with ID chips

+ Compatible with tool presetting device interface

+ Standardization (share information via a central production database)

+ Max. 7-digit group numbering

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Overview

Job Preparation

Job Assistance

Job Monitoring

DMG MORI Messenger

Job Monitoring

DMG MORI Messenger –information and analysis onsmartphones, tablets and PCs.

Highlights+ Constant online monitoring for your

DMG and MORI SEIKI machines

+ Web application for all common smartphones

and web browsers

+ Live display of machine status

+ Detailed status information

+ Greater parts output through reduced idling

+ Extensive evaluations and reports

Reduced idling – increased productivity The new DMG MORI Messenger gives you detailed real-time machine status information

– wherever and whenever. With constant online monitoring, you can keep an eye on your

production and significantly reduce idling and productivity loss.

or your

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Evaluate data,maximize potentialDMG MORI Messenger offers extensive data

analysis to give you an organized overview

of your machines and production processes.

Your advantages

+ Clear & concise live machine status information

+ Status history analysis with charts

+ Workpiece counter analysis with charts

+ Override chart and alarm history

+ Program runtime calculation

+ Easily generate, save and print PDF report charts

Exact informationfor successful production Waste no time - with information from DMG MORI Messenger,

you can react quickly to production target deviations. Even with

multi-machine production, comprehensive status information is

clearly displayed on your smartphone or web browser.

Displayed information

+ Machine status indicator graphically represented as

signal lamp or Lightline

+ Status history as timeline of the control status

+ Target and actual part production (by SIEMENS)

+ Last and current workpiece runtime (by SIEMENS)

+ Selected program

+ Override (warning icon and value)

+ Live warning and error messages

+ Messaging function from the machine via

DMG MORI Messenger for operator feedback

(only for SIEMENS and iTNC530)

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Overview

Job Preparation

Job Assistance

Job Monitoring

DMG Service Agent

DMG Service Agent is an intelligent maintenance system that increases the availability of

your DMG machines.

With DMG Service Agent, you will be notified in advance of upcoming routine

maintenance. The actual machine runtime is recorded automatically by the PLC. With

this data and the included instructional documentation, you can effectively carry out

routine maintenance on your own. And with the integrated assistant, you can easily and

conveniently order replacement parts via email, fax or call our 24 / 7 Service Hotline - save

time and increase productivity!

Job Monitoring

DMG Service Agent – advanced warning, timely service.

Highlights + Automatic coordination of scheduled

maintenance and service activities

+ Advanced notice of scheduled maintenance

requiring replacement parts

+ Support with maintenance and service

via detailed task lists and instructions

+ Simple order forms provided for fast

replacement parts ordering

+ Maintenance task coordination for up

to 32 machines via an external PC

Supported controls + SIEMENS 840D powerline

+ SIEMENS 840Dsl Advanced

+ SIEMENS 840Dsl Operate

+ Heidenhain iTNC 530

+ Heidenhain MillPlus iT V410T – V600

+ Heidenhain TNC 620 / 640

+ Fanuc Series 16i / 160i, 18i / 180i, 21i / 210i

+ Heidenhain CNC-Pilot 620 / 640*

* Available starting with NC: V688945 V03

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Overview

Job Preparation

Job Assistance

Job Monitoring

sysCut COMARA®

DMG MORI SMARTkey®

See the production status and history of your machines at a glance! Every detail regarding what was

produced when, where and how is available. Evaluations and reports help you analyze key indicators

of past, current and future company performance.

The MDE sysCut tool offers you a more transparent machining processes – transparency creates

productivity. With direct access to CNC controls and data, sysCut provides you an unprecedented

amount of information.

Job Monitoring

sysCut COMARA® – the key to more transparency.

Highlights + Generating KPIs (Key Performance Indicators)

based on process data:

– OEE (Overall Equipment Effectiveness)

– Six Sigma

– BSC (Balanced Scorecard)

+ Identification of unproductive wait times

in the NC program

+ Error log book

+ Clear identification and diagnosis

of machine idling or error periods

+ Target vs. actual results comparison

+ Profitability (e.g. efficiency & feasibility) calculation

+ Documentation of “safety parts”

(e.g. aerospace, automotive, medical)

1: Process history for all of your machines

2: OEE analysis of your DMG machine

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Since its introduction, DMG MORI SMARTkey® has become a "small" status symbol among machine tool

professionals. Accessing machines via traditional keys is outdated. DMG MORI SMARTkey® not only

looks good but also offers far more options than just operating mode selection.

Personalized operator access and function authorization as well as tailored control preparation

are just two examples of the DMG MORI SMARTkey® benefits. A modern aesthetic and comprehensive

functionality underlines the full "emotional intelligence" of our state-of-the-art DMG ERGOline® control.

NEW: The new DMG MORI SMARTkey® is now available with CELOS, also on MORI SEIKI machines.

Job Monitoring

DMG MORI SMARTkey® – Personalized access and settings.

Highlights + User-specific authorization

+ Client-specific settings with SMARTkey®

manager

+ Backup and exchange of data via USB stick

+ Independent maintenance via the

INSPECTIONkey

+ Better security control

+ More user-friendly

+ Greater efficiency through automatic

personalized log-in

+ NEW: with internal USB storage*

* Only for CELOS controls

3: DMG ERGOline® control with DMG SMARTkey®

4: CELOS with a 21.5" ERGOline® panel and the new DMG MORI SMARTkey®

www.dmgmori.comAlways close by!

DMG MORI USA

2400 Huntington Blvd., Hoffman Estates, IL 60192

Tel.: (847) 593-5400, Fax: (847) 593-5433

info@dmgmori.com, www.dmgmori.com

DMG MORI CHARLOTTE

4345 Morris Park Dr.

Charlotte, NC 28227

Tel.: (704) 940-3380

Fax: (704) 840-1101

DMG MORI CHICAGO

2400 Huntington Blvd.

Hoffman Estates, IL 60192

Tel.: (847) 593-5400

Fax: (847) 593-5433

DMG MORI CINCINNATI

5333 Mulhauser Rd.

Hamilton, OH 45011

Tel.: (513) 874-2736

Fax: (513) 874-3254

FOR DIRECT SALES, SUPPORT

AND SERVICE CALL:

855-DMG-MORI, 855-364-6674

DMG MORI USA

DMG MORI DALLAS

9001 Currency St.

Irving, TX 75063

Tel.: (972) 929-8321

Fax: (972) 929-8226

DMG MORI DETROIT

29050 Cabot Dr.

Novi, MI 48377

Tel.: (248) 324-1928

Fax: (248) 324-0710

DMG MORI HOUSTON

3403 N. Sam Houston Pkwy. West, Suite 100

Houston, TX 77086

Tel.: (713) 365-9500

Fax: (713) 365-9515

DMG MORI LOS ANGELES

5740 Warland Dr.

Cypress, CA 90630

Tel.: (562) 430-3800

Fax: (562) 430-5570

DMG MORI SAN FRANCISCO

2607 7th St., Suite C

Berkeley, CA 94710

Tel.: (866) 814-7238

Fax: (510) 845-4924

DMG MORI SEATTLE

19625 62nd Ave. South, Suite A109

Kent, WA 98032

Tel.: (253) 872-1661

Fax: (253) 872-2188

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