問題分析與解決 詹翔霖教授-寶成公司nike事業部

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問題分析與解 寶成公司 NIKE 事業 詹翔霖副教授 100.08.31 [email protected] 0955-268997 教學部落格 http://mypaper.pchome.com.tw/chanrs

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  • NIKE [email protected] 0955-268997http://mypaper.pchome.com.tw/chanrs

  • MTP//NGH

  • + x-

    13+9= 6840x4=216-4= 7720-12=31244= 8145x15=485x 5= 914+7=5220 2= 1075-25=

  • 1.2.3.-

  • ()

    : : :

  • / 80/20

  • DefineMeasureActionImproveControl II III I IV V? ?? ? ?? ?

  • Define

  • PMIPMI 40

  • 1.2. 3. 4. 5. PMI

  • 50

  • 1.2. 3.

  • 1 2 3 4 5 6

    20%

    5

    10%

  • -

    +5 +4

    +2 +0 +0 2 2 -6

  • sample 1

    12345

    PCB

    67958

    10500035035000

    20800056056000

    300000

    4PCB0700049049000

    50800056056000

    600000

    75003710130001556

    820002281200016

    920002281200016

    1040006722400048

    11300246018001032

    120600042042000

    13PCB 0700049049000

    1400000

    15Strip and Clean PCBSolvent type00000000000

    16Solvent Contam. Conc.00000000000

    17Soak Time000000

    18Bath Temp.000000

    19Scrub Brush Type000000

    20Scrub Brush Age000000

    21Soak Time000000

    22Bath Temp.000000

    23Scrub Brush Type000000

    24Scrub Brush Age000000

    2500000

    2600000

    2700000

    2800000

    2900000

    3000000

    00000

    00000

    Total96287025168

    LSL

    TGT

    USL

    Cause and Effect Matrix

    1. List the key outputs to the process.2. Rate each output on a 1-10 scale. 3. List the inputs and process steps. Use the process map and fishbone for inputs.4. Rank each input as to how it affects each output on a 1-10 scale.5. Sort the rows based on the Total column. The inputs are now ordered by customer's priorities.

    C & E Matrix

    Cause and Effect Matrix

    123456

    (1~10)

    (1~9)9108765Total

    100000525

    2PCBA,SIMCARD,LabelM/B()0000000

    3,PCBA0000000

    4BBPCBA , Bar Code Base Band Test0000000

    5Side KeyPCBA Side Key M/B 0000000

    6LCM,0000000

    7Bezel.Hinge0000000

    80000000

    9Receiver0000000

    10LCM822516179

    11LCM875533250

    12KaptonM/BM/B0000000

    13kapton,tape RTC battery 0000000

    14KaptonM/B0000000

    15LENSLENS0000000

    16LENS,LENS0000000

    17LCM,587201200

    18,22000143

    19766415230

    20METAL-DOMEMETAL-DOME0000000

    21PCBAMETAL-DOME0000000

    22,FPCHinge0000000

    23MIC,(Mic )0000000

    24212230171

    25Key pad0000000

    26M/BLCM FPCM/B LCM FPC0000000

    270000000

    28M/B LabelCover0000000

    29GroundShield Case(Connector,)0000000

    30,0000000

    315(:)0000000

    32,0000000

    33SitmpleIPQC Simple ()00000525

    34IPQC Simple ()0000000

    35IPQC Simple ()0000000

    36IPQC Simple ()0000000

    37IPQC Simple ()0000000

    38RFIPQC RF 0000000

    39CALLIPQC CALL ()0000000

    40IPQC CALL ()0000000

    41IDIEIPQC IDIE ()0000000

    42IPQC ()0000000

    43IPQC ()0000000

    44Lower screw pad*20000000

    45LCM screw pad*20000000

    46(0000000

    47CE0000000

    480000000

    4950PCS, 50PCS0000000

    50IMEI , 0000000

    51 Enter IMEI (OK or NG),,0000000

    52 , IMEI0000000

    53Packing0000000

    540000000

    55 IMEI 0000000

    56 Tray Pad 0000000

    570000000

    58 LABEL 0000000

    59 IMEI ,0000000

    600000000

    61 , 0000000

    62 ()0000000

    6350PCS, 50PCS0000000

    64 , II0000000

    process

    VA or NVAI/O C N

    PCBASIMCARD,LabelM/B()

    BB PCBA BAR CODE OK

    Side KeyPCBA,M/B

    IPQC LCMIPQC LCM

    LCM,

    Bezel.Hinge

    Receiver

    LCM

    LCM

    KaptonM/BM/B

    kapton,tape RTC battery

    KaptonM/B

    LENSLENS

    LENS

    LENS

    LCM,,

    METAL-DOMEMETAL-DOME

    PCBA

    ,FPCHinge

    MIC,(Mic )

    2

    Key pad

    M/BLCM FPCM/B LCM FPC

    M/B LabelCover

    GroundShield Case(Connector,)

    LCD FPCShield Case

    ,

    5(:)

    ,

    SitmpleIPQC Simple ()

    IPQC Simple ()

    IPQC Simple ()

    IPQC Simple ()

    IPQC Simple ()

    IPQC Simple ()

    RFIPQC RF ()

    IPQC RF ()

    CALLIPQC CALL ()

    IPQC CALL ()

    IDIEIPQC IDIE ()

    IPQC ()

    IPQC ()

    Lower screw pad*2

    LCM screw pad*2

    (

    CE

    50PCS, 50PCS

    IMEIIMEI

    ,

    Enter IMEI (OK or NG)

    , IMEI

    Packing

    IMEI

    Tray Pad

    LABEL

    IMEI ,

    ,

    ()

    50PCS, 50PCS

    , II

    C & E Matrix ()

    Cause and Effect Matrix

    123456

    MainSubMainSubMainSub

    LCMLCMLCMLCMLCMLCM

    FPCFPC

    DamagedDamaged

    (1~10)

    (1~9)9108765Total

    10000000

    2PCBA,SIMCARD,LabelM/B()0000000

    3,PCBA0000000

    4BBPCBA , Bar Code Base Band Test0000000

    5Side KeyPCBA Side Key M/B 0000000

    6LCM,0000000

    7Bezel.Hinge0000000

    80000000

    9Receiver0000000

    10LCM822500143

    11LCM875500217

    12KaptonM/BM/B0000000

    13kapton,tape RTC battery 0000000

    14KaptonM/B0000000

    15LENSLENS0000000

    16LENS,LENS0000000

    17LCM,587200195

    18,22000038

    19766400199

    20METAL-DOMEMETAL-DOME0000000

    21PCBAMETAL-DOME0000000

    22,FPCHinge0000000

    23MIC,(Mic )0000000

    24212230066

    25Key pad0000000

    26M/BLCM FPCM/B LCM FPC0000000

    270000000

    28M/B LabelCover0000000

    29GroundShield Case(Connector,)0000000

    30,0000000

    315(:)0000000

    32,0000000

    33SitmpleIPQC Simple ()0000000

    34IPQC Simple ()0000000

    35IPQC Simple ()0000000

    36IPQC Simple ()0000000

    37IPQC Simple ()0000000

    38RFIPQC RF 0000000

    39CALLIPQC CALL ()0000000

    40IPQC CALL ()0000000

    41IDIEIPQC IDIE ()0000000

    42IPQC ()0000000

    43IPQC ()0000000

    44Lower screw pad*20000000

    45LCM screw pad*20000000

    46(0000000

    47CE0000000

    480000000

    4950PCS, 50PCS0000000

    50IMEI , 0000000

    51 Enter IMEI (OK or NG),,0000000

    52 , IMEI0000000

    53Packing0000000

    540000000

    55 IMEI 0000000

    56 Tray Pad 0000000

    570000000

    58 LABEL 0000000

    59 IMEI ,0000000

    600000000

    61 , 0000000

    62 ()0000000

    6350PCS, 50PCS0000000

    64 , II0000000

    C & E Matrix (0)

    Cause and Effect Matrix

    123456

    (1~10)

    (1~9)9108765Total

    100000525

    2LCMMain LCM 822516179

    3LCM Module 875533250

    4LCMLCM,Sub-LCM587201200

    5,22000143

    6766415230

    7212230171

    8Sitmple TestIPQC Simple ()00000525

    C & E Matrix (019X's)

    123456

    (1~9)9108765Total

    100000525

    210010121

    3Receiver10010121

    4LCMLCM822516179

    5LCM875533250

    6LENS,LENS0000015

    7LCMLCM,587201200

    8,22000143

    9766415230

    10,FPCHinge10000114

    11212230171

    12M/BLCM FPCM/B LCM FPC10000114

    13GroundShield Case(Connector,)0000015

    14,0000015

    155(:)0000015

    16SitmpleIPQC Simple ()00000525

    17RFIPQC RF 0000015

    18CALLIPQC CALL ()0000015

    19LCM screw pad*20000015

  • () ( () )

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