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POLYMERS “Plastics”

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Page 1: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

POLYMERS“Plastics”

Page 2: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

D14 - Describe combustion reactions of hydrocarbons and their resulting by-products.

D15 - Explain the general formation and structure of carbon-based polymers, including synthetic polymers, such as polyethylene, and biopolymers, such as carbohydrate.

D17 - Explain how the chemical structure of polymers affects their physical properties.

D14, D15, D17

Page 3: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Any of numerous natural and synthetic compounds consisting of up to millions of repeated linked simple Carbon based molecule called monomers.

What is a Polymer?

Page 5: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Natural Polymers(Biopolymers)

Examples:

Cellulose Shellac Amber Proteins Nucleic Acids

Hair and Fur

Page 6: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Synthetic Polymers

Examples: Nylon Neoprene PVC Polystyrene Silicone Silly Putty ®

Plastics

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Some Common PolymersName(s) Formula Monomer Properties Uses

Polyethylenelow density (LDPE)

–(CH2-CH2)n–ethyleneCH2=CH2

soft, waxy solid film wrap, plastic bags

Polyethylenehigh density (HDPE)

–(CH2-CH2)n–ethyleneCH2=CH2

rigid, translucent solid electrical insulationbottles, toys

Polypropylene(PP) different grades

–[CH2-CH(CH3)]n–propyleneCH2=CHCH3

atactic: soft, elastic solidisotactic: hard, strong solid

similar to LDPEcarpet, upholstery

Poly(vinyl chloride)(PVC)

–(CH2-CHCl)n–vinyl chlorideCH2=CHCl strong rigid solid pipes, siding, flooring

Poly(vinylidene chloride)(Saran A)

–(CH2-CCl2)n–vinylidene chlorideCH2=CCl2

dense, high-melting solid seat covers, films

Polystyrene(PS)

–[CH2-CH(C6H5)]n–styreneCH2=CHC6H5

hard, rigid, clear solidsoluble in organic solvents

toys, cabinetspackaging (foamed)

Polyacrylonitrile(PAN, Orlon, Acrilan)

–(CH2-CHCN)n–acrylonitrileCH2=CHCN

high-melting solidsoluble in organic solvents

rugs, blanketsclothing

Polytetrafluoroethylene(PTFE, Teflon)

–(CF2-CF2)n–tetrafluoroethyleneCF2=CF2

resistant, smooth solid non-stick surfaceselectrical insulation

Poly(methyl methacrylate)(PMMA, Lucite, Plexiglas)

–[CH2-C(CH3)CO2CH3]n–methyl methacrylateCH2=C(CH3)CO2CH3

hard, transparent solid lighting covers, signsskylights

Poly(vinyl acetate)(PVAc)

–(CH2-CHOCOCH3)n–vinyl acetateCH2=CHOCOCH3

soft, sticky solid latex paints, adhesives

cis-Polyisoprenenatural rubber

–[CH2-CH=C(CH3)-CH2]n–isopreneCH2=CH-C(CH3)=CH2

soft, sticky solid requires vulcanizationfor practical use

Polychloroprene (cis + trans)(Neoprene)

–[CH2-CH=CCl-CH2]n–chloropreneCH2=CH-CCl=CH2

tough, rubbery solid synthetic rubberoil resistant

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Symbol Abbreviation Polymer Type

PET or PETE Polyethylene Terephthalate

HDPE High Density Polyethylene

PVC Polyvinyl Chloride or Vinyl

LDPE Low Density Polyethylene

PP Polypropylene

PS Polystyrene

Other Polymers or blends of polymers that do not fall into

the other 6 classifications.

Resin Identification Code

Page 9: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Properties of Polymers (6)

Polymers can be very resistant to chemicals that can break down other materials.

Polymers can be both thermal and electrical insulators.

Generally, polymers are very light in weight with significant degrees of strength.

Page 10: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Properties of Polymers cont.

Polymers are materials with a seemingly limitless range of characteristics and colors.

Polymers are usually made of petroleum, but not always. 

Polymers can be used to make items that cannot be made from other materials.

Page 11: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

1. Chain length2. Chain branching3. Inter-chain

bonding (cross-links)

The three factors that influence the degree of stiffness of a plastic are:

As a rule, mechanical properties such as ductility, tensile strength, and hardness rise and eventually level off with increasing chain length.

The importance of the first two factors is nicely illustrated by the differences between HDPE and LDPE.

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HDPE vs LDPE

High Density Polyethylene (HDPE) is composed of very long unbranched hydrocarbon chains.

These materials, while being relatively strong and stiff, retain a degree of flexibility.

Low Density Polyethylene (LDPE) is composed of smaller and more highly branched chains.

This material is therefore softer, weaker, less dense and more easily deformed than HDPE.

Page 13: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Linear vs. Branched

Page 14: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

•Thermoplastic Polymers

•Thermoset Polymers

There are two Plastic Types

Page 15: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Thermoplastic PolymersA Thermoplastic is a polymer in which the molecules

are held together by weak forces.

These soften when exposed to heat and return to its original condition when cooled back down to room temperature.

When a thermoplastic is softened by heat, it can then be shaped by extrusion, molding, or pressing.

Examples include milk jugs and carbonated soft drink bottles.

Page 16: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

A Thermoset is a polymer that solidifies or “sets” irreversibly when heated or cured.

A thermoset polymer can’t be softened once “set”.

Thermosets are durable and strong

They are used extensively in automobiles and construction including applications such as adhesives, inks, and coatings.

The most common thermoset is a rubber tire

Thermoset Polymers

Page 17: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Recycling Thermoplastics vs. Thermosets

Thermoplastic: these are polymers that can be repeatedly softened or melted by heatingThese can be recycled by heating and reforming.

Thermoset: cross-linked polymers that do NOT soften when heated because strands are not free to move.More cross-links = greater strengthThese are not easy to recycle and can only be cut or chopped into smaller pieces 

Page 18: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Thermoset: Vulcanized Rubber used to make strong tires

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Thermoplastics

Remember the analogy to a plate of cooked spaghetti

http://farm1.static.flickr.com/203/496621094_3db122a493_o.jpg

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Thermosets:

http://pslc.ws/macrog/kidsmac/xlink.htm

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What happens when we are done using a polymer product??

Page 22: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Durables vs. Non-Durables

Products with a useful life of three years or more are referred to as durables.

They include appliances, furniture, consumer electronics, automobiles, and building and construction materials.

Products with a useful life of less than three years are generally referred to as non-durables.

Common applications include packaging, trash bags, cups, eating utensils, sporting and recreational equipment, toys, medical devices and disposable diapers.

Page 23: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

What do we do with Polymers when they are no longer useful?

Three options and their consequences

1. Disposal in a landfill

2. Incineration3. Recycling

Page 24: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

ACTION: Polymers take a very long time to decompose if just buried in a landfill.

CONSEQUENCE: Polymers placed in a landfill take up a lot of space and could possibly react with other materials to result in compounds that could be potentially harmful to the environment.

Disposal in a landfill

Page 25: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

IncinerationACTION: Incineration is the burning

(combustion) of polymers.

CONSEQUENCE: Incineration produces harmful gases that are toxic to the environment.

Page 26: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

The Chemical Reaction for Combustion

Hydrocarbon + O2 CO2 + H2O

The complete combustion of hydrocarbons results in two products – Carbon dioxide and water.

Why is incineration dangerous?

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Complete combustion results in the release of CO2, which is a greenhouse gas

Incomplete combustion occurs if oxygen is in insufficient supply. This results in the release of CO (carbon monoxide) which is dangerous for organisms.

Products of Incineration

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ACTION: Recycling is a process during which waste materials are re-used in different ways to form new products.

CONSEQUENCE: Recycling prevents waste of potentially useful materials, and reduces the consumption of fresh raw materials.

Recycling

Page 29: D14 - Describe combustion reactions of hydrocarbons and their resulting by- products.  D15 - Explain the general formation and structure of carbon-based

Recycle - The best choice!

Mechanical RecyclingFeedstock RecyclingSource Reduction

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Mechanical RecyclingOnce collected, plastics are sorted and then

chopped into flakes, washed to remove contaminants and sold to manufacturers to make new products.

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Feedstock RecyclingThis is where the plastics are chemically reacted to form

new substances that are used for another purpose than producing the original material.

One way in which is this done is through Pyrolysis (heating without oxygen) . This process changes polymers such as PET or nylon into new starting materials.

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Source Reduction Use less materials! Redesign products and packaging that uses less

polymer material.

Reduce the amount the amount of polymer products that are purchased.

Clean and Reuse the polymer products that have been purchased.

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What is the first question you are asked at the grocery store checkout?

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Paper or Plastic?

What is the best choice?