Наименование презентации

Наименование презентации

дата

2

Омск (Центральный офис)Белград

Астана

Москва

“Omsk Institute of project engineering for petroleum refining and petrochemical industries” “OMSKNEFTEKHIMPROEKT” Open Joint Stock Company

• February 17, 1953Date of

foundation

• 19A,Prospect Mira, Omsk, 644029, Russian FederationLegal address

• 19A,Prospect Mira, Omsk, 644029, Russian FederationMailing address

• +7 (3812) 28-55-34Contact us

• +7 (3812) 28-55-44Fax

• [email protected]

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Omsk (Central Office)Belgrade

Astana

Moscow

- currently existing ONHP branch offices

- branch offices to be established in the near future

Beijing

ONHP branch offices

Dubai

Nakhodka

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Астана

Москва

Basic trends in ONHP activities: Complex design development for the facilities of

petroleum refining, petrochemical, gas-processing and chemical industries;

Complex of design and exploration work performance for construction of new facilities, extension, reconstruction and modernization of existing industrial and civil facilities;

Participation in selection of equipment, products and materials for the Clients’ construction sites; pre-commissioning and start-up;

Field supervision and engineering supervision over construction of the designed buildings, structures and facilities.

ONHP Profile

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Омск (Центральный офис)

Астана

Москва

Currently ONHP develops design of the facilities as follows: 1.Process units for petroleum refining, petrochemical and chemical plants, including: - Crude oil refining- FCC Naphtha Hydrotreating - Diesel Hydrotreating- Catalytic Cracker- Visbreaker - Reformer - Gas Fractionation- Isomerization - Hydrogen Production- PSA

ONHP Profile2. Deep Conversion Complexes;Storages;

3. Offsite Facilities and Utilities: - Tank farms for crude and products storage - LPG tank farms - Intermediate tank farms - Industrial and storm water treatment facilities and sanitary sewer - Nitrogen and oxygen stations - Air compressor stations - Rail tank car loading and unloading racks - Rail tank car on-spot loading racks - Road tank car loading racks - Vapor recovery unit - Chemical supply system - Naphtha self-blending stations - Fuel handling facilities - Flare system- Transformer substations - Hydrogen handling facilities - Laboratories- Networks and Utility Services (incl. Process, Combustion Engineering, etc.)- Control Stations - Chemical water conditioning systems - Fire Fighting Facilities - Water Supply Facilities - Water Drainage Facilities - Power Supply Facilities - Furnace Rooms, Boiler Rooms

5. Other facilities.

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Pre-FEED FEED, Detail Design

Construction Operation

Conceptual Project Basis; Pre-Feasibility Study ;Bankable Feasibility StudyBasic Engineering (BDEP);Basic Implementation (Project Design); Definitive Implementaion (Detailed Design)

Design Documentation development;

Design and Estimate Documentation maintenance of expertise in accordance with law requirements of country of facility location;

Bid Package Development for Contractor’s Work and Equipment Procurement;

Performance of Engineering Survey (all types);

Development of Engineering Design Documents;

Optional Equipment Design Development;

Development of Method Statements Reference Standards.

ЕРСм services for new construction;

Apart:Schedule Control;Project Budget

Management;Equipment delivery

management; Engineering Supervision for

Equipment Manufacturing, Equipment Forwarding;Field and Engineering

Supervision over Construction

ЕРСм services for reconstruction and modernization facilities, including field and engineering supervision;

Operation Documents Development (Emergency Response Plans; Process and Engineering

Procedures)

Pre-Investment Phase Investment Phase Operation Phase

ONHP Action Fields

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Астана

Москва

ONHP authorization to perform activities

Authorization to exercise activities in the Russian Federation:

1. Design: Certificate СРО-НП-СПАС-П-5501035050-0030-2 “Of access permit to perform design activities effecting safety of capital structures”. The company is granted permission to perform all types of design activities (13 types). Self-regulated organization “Interregional union of Siberian designers and architects”.

2. Engineering survey: Certificate И-03-11-25-025 “Of access permit to perform design activities effecting safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated organization “Union of surveyors for "Neftegazizyskaniya-alliance” energy complex design and construction. 3.Construction: Certificate 0375.02-2010-5501035050-С-021 “Of access permit to perform specific work type or types effecting safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated organization “Union of surveyors for "Neftegazizyskanija-alliance” energy complex design and construction”.

Availability of licenses to implement activities in the Republic of Kazakhstan:1.State License (General License) granting permission to perform design and survey activities in the Republic of Kazakhstan. 2.State License (General License) granting permission to perform expert works and engineering services in the Republic of Kazakhstan3.State license granting permission to perform and render environmental protection works and services in the Republic of Kazakhstan.

4.State License (General License) granting permission to perform design of facilities in petrochemical, gas- and petroleum refining industries.5.State License (General License) granting permission to perform design of boilers operating under working pressure of min. 0.7 kg/cm2 and heat-transfer agent temperature of min. 115oС, vessels and pipelines operating under pressure of min. 0.7 kg/cm2 in oil and gas industries. 6.Certificate granting permission to perform industrial safety activities in the Republic of Kazakhstan.

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Москва

Staff strength

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Москва

Personnel structure as of October 01, 2011

The general labour experience of

employees (average value)

19 years

Personnel mean age – 37,5 years

Labour experience of employees in

ONHP (average value)

12 years

%%

%

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Company ‘s strategic pool of trained reserve

ONHP Professionals

Company’s pool of trained reserve

ONHP Young Professionals

Program of vocational adjustment

Program “School – Higher School – Company”

ONHP Junior Assistants Company’s strategic pool of

trained reserve (Schoolchildren,

Students)

Scho

olH

ighe

r sc

hool

Com

pany

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ONHP Ministry of Education, Omsk region

Department of Education,Omsk city

Atyrau Institute of Oil and Gas

(Republic of Kazakhstan)

6 Higher Schools of Omsk city

Marine Engineering Institute

(Vladivostok city, Nakhodka city)

Belgrade State University (Republic of Serbia)

Schools of Omsk city(among them there are 11 sponsored schools)

Participants of the Program

"School – Higher School –

Company"

Participants of the Program "School – Higher School – Company"

Ministry of Education, (Republic of Serbia)

AO "Oil Company KazMunaiGas”

(Republic of Kazakhstan)

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Familiarization conducted loop tour around ONHP

departments

Computerized work station in ONHP department

Tutor (ONHP Young Professional)

Schoolchildren study activities of ONHP

Russian and foreign partners

Individual rating of schoolchildren

School ratingONHP Certificates for Student's Industrial

Practice

Job-oriented assignment to Higher Schools for

fundamental (engineering) specialties

Industrial practice in ONHP

Industrial practice in ONHP

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Data on Program 2010 Participants Matriculation (2011 school-leavers)

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Experience in General Design

Oil Company Refinery Capacity, MTA Site, ha

OAO Gazpromneft (Russia) OAO Gazpromneft – Omsk Refinery 19,5 1125

NIS a.d. (Serbia) Pančevo Refinery, Novi Sad Refinery 5,7 320

Oil Company “Alliance” (Russia) OAO Khabarovsk Refinery 3,0 90

AO Oil Company “KazMunaiGaz” (Kazakhstan) TOO Atyrau Refinery 5,0 242

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Астана

Москва

Стратегия создания и развития филиалов компании направлена на приближение места разработкирабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ.

- существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект»

- офисы, открытие которых запланировано в ближайшем будущем

ONHP Major Projects

Feed Capacity

Gazpromneft – Omsk Refinery FCC Naphtha Hydrotreating & Diesel Hydrotreating Complex (General Designer)

FCC Naphtha Hydrotreating. Diesel Hydrotreating. Off-site Facilities

1.2 MTA3 MTA

Gazpromneft – Omsk Refinery Off-site Facilities for Light Naphtha Isomerisation Plant (Isomalk-2) (General Designer)

Off-site Facilities for Isomerisation Plant 800 TTA

Gazpromneft – Omsk Refinery Gasoline Quality Upgrading Complex (General Designer) Continuous Catalytic Reforming Plant.

Off-site Facilities 1 MTA

Feed Capacity

Primorsky Refinery Petrochemical Complex. Terminal

20 MTA

OOO “RN-Tuapse Refinery”

Hydrogen Unit (the largest in Russia)LPG Storage and Self-Loading Complex Crude Oil Tank Farm Modernization (3 Spheres + concrete dike with the capacity of 20 000m3)

236 TTA (hydrogen)

OAO Komsomolsky Refinery Hydrocracking Complex 1.8 MTA

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Астана

Москва

ONHP Major Projects

Feed Capacity

Khabarovsk Refinery Hydroprocess Complex Facilities (General Designer)

Off-Site Facilities for Hydrocracking,Hydrotreating Combined Unit

1 MTA500 TTA

Khabarovsk RefineryVT-Visbreaker Complex (General Designer)

VT Unit; Visbreaker; Off-Site Facilities.

1.8 MTA750 TTA

Feed Capacity

OOO Tobolsk-Neftekhim Broad Fraction of Light Hydrocarbons Processing Complex Expansion (min. 5.8 MTPA)

Gas Fractionation Unit – 2.Northern and Southern Bases

3.2 MTA

Feed Capacity

OAO SurgutNefteGasGas Processing and Compression Facilities No.1, 2 for associated gas processing and recovery of broad fractions of light hydrocarbons from such gas and dry stripped gas recovery

Gas Processing and Compression Facility No.1, 2.Facility Commissioning Year – 2010 4.0 bln.m3 / year

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Астана

Москва




ONHP Major Projects

Feed Capacity

TOO Atyrau Refinery Petrochemical Complex (General Designer)

Catalytic Reforming Plant. Aromatics Plant(benzene, toluene, paraxylene). Off-Site Facilities.

1 MTA

1 MTA

TOO Atyrau Refinery Deep Conversion Complex(General Designer)

16 Process Units:1. Fluid Catalytic Cracker 2. Non-Saturated Gas Fractionation Section3. LPG Desulphurization Unit.4. Pre-Treatment. Oligomerization Unit. 5. Butene Oligomerization Unit.6. Polybenzine Hydrogenation.7. Cat Naphtha Selective Hydrogeneration Unit.8. LCCN (Light Catalytically Cracked Naphtha) Etherification Unit. 9. Naphtha Hydrotreater. 10. Gasoil Hydrotreater. 11. Sulphur Recovery Unit.12. Amine Regeneration Unit.13. Sulphur Recovery and Forming (Granulation) Unit14. Saturated Gas Fractionation Section15. Isomerization Unit16. Hydrogen Production Unit

2,4 MTA

2,4 MTA

1,2 MTA

1,4 MTA

Feed Capacity

MHC/DHT Complex at Pančevo Refinery (General Designer)

Hydrotreater / Hydrocracker (FEED+DD) Sour Water Stripper Gas Fractionation Unit ModernizationOff-Site FacilitiesLPG Storage

3 MTA

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Engineering:Sinopec

Engineering

(China)KBR (USA)

Marubeni(Japan)

Technology Development:

AXENS (France)

CB&I Lummus

(Czech Republic )

UOP (Great

Britain)Foster

Wheeler(USA)

ONHP has signed agreements with world leading engineering companies such as Sinopec Engineering (China), Kellogg Brown & Root (Great Britain), CB&I (Czech Republic), who are experienced and applying the most modern technical resources and up-to-date software products

Cooperation with Foreign Companies

http://www.cbi.com/

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Астана

Москва




Cooperation Experience with foreign engineering companies

• ONHP develops design in compliance with International and European codes (ASME, API, DIN, ANSI, EN):

• NIS a.d.: General design development for Oil Refineries in Novi Sad and Pancevo, Republic of Serbia.

• NIS a.d.: Oil Refinery Modernization Project• in Pancevo, Republic of Serbia.• OAO "Oil Company KazMunaiGas”: General Contract on FEED (project

design documents development) and BDEP management for new petrochemical complex with the capacity of 1 MTA (feed) at TOO Atyrau Refinery – in cooperation with AXENS.

• OAO "Oil Company KazMunaiGas”: FEED (project design documents) development for Deep Conversion Complex, which includes 16 process units at TOO Atyrau Refinery in cooperation with AXENS, UOP, Foster Wheeler.

• OAO "Oil Company KazMunaiGas”: Design Engineering of Offsite facilities as well as consulting engineering under detailed design project developed by JGC Corporation at TOO Atyrau Refinery.

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Техническое оснащениеВзаимосвязь программных продуктов

на всех стадиях проектированияPreFEED Basic Engineering

Design PackagesFEED, Design documentation

Detailed Design Documentation

Procurement Construction, pre-commissioning

Operation

Method Statements (work production plan)

development taking into consideration sales

requirements by means of units operation mode

change

SmartPlant Instrumentaton

(Intergraph)

SmartPlant Electrical

(Intergraph)Detailed Design Documentation

on Electrical part

PIMS(AspenTech)

Orders development and processing

procedures, order technical part

(requisition), attachment to a contract (purchase

order)

PIMS(AspenTech)

Refinery process diagram improvement

based upon linear simulation taking into consideration market

researches on product yield maximum

increase

Aspen Icarus(AspenTech)

Decisions economic evaluation

SmartPlant P&ID(Intergraph)

Process diagrams for processes

SmartPlant P&ID(Intergraph)Process diagrams

itemization at “Project” stage

SmartPlant 3D

(Intergraph),AVEVA PDMS

Layout decisions in 3D

SmartPlant P&ID(Intergraph)

Process diagrams itemization at “Detailed Design” stage

SmartPlant 3D(Intergraph), AVEVA PDMS


Economic evaluation itemization

SmartPlant Materials

(Intergraph)

SmartPlant 3D(Intergraph), AVEVA PDMS

Physical simulation for all construction and installation

nodes, isometrics.Control based upon laser

scanner.

SmartPlant 3D

(Intergraph), AVEVA PDMSOperating production 3D

simulation

SmartPlant P&ID

(Intergraph)Process diagrams for all processes


Analysis based upon construction results


Analysis based upon operation results

Piping classes, equipment interconnection in 3D simulation including equipment tags in

accordance with P&ID

SmartPlant Foundation(Intergraph)

Facility 3D simulation

Facility data storage and systematization

Detailed Design Documentation on Instrumentation

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Hardware and SoftwareSoftware interconnection at all design stages

ONHP is applying the most modern equipment, technical resources and up-to-date software products, which

allow planning and control implementation of entire project at

the earliest stage. That is in accordance with all recent international requirements

pertaining to each design stage from Justification of Investments to

Operation.

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Technical resources and software products for project management

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Software complexes integration allows covering all processes within the refinery

Projects planning and control

Entire enterprise resources management

Document flow management

Finance

PS

ControllingSales management

Human resources management

Production management

Procurement

Project Management. Project management including planning and control.

Timesheets. Data acquisition on actual working hours and material expenditures

PrimaveraWeb (MyPrimavera). Remote access for internal and external users + additional functions providing visualization at analytical data review

Document flow and document archives

3DIt allows defining major process and construction blocks, which influence start point of commissioning depending on their readiness state; it also enables to accurately coordinate installation sequence of major equipment and critical construction structures. It allows performing quality control of critical structures and process equipment installation at early installation stage by scanning implemented works and performing stacking on target model.

3-D Design

Projects system

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Организация коммуникаций по проекту

ClientGeneral Designer

Coordination & functional

organization chart

Coordination technical

resources

Coordination Procedures

Identification of documents to be

submitted

Communication procedure

Ftp-server

Project participants

Initial data Design and

estimate documentation, including revisions

Letters, messages Reports, MOMs Accountancy

Initial data Design and

estimate documentation, including revisions

Letters, messages

Reports, MOMs

Design and estimate documentation, including revisions

Letters, messages Accountancy

Initial data Design and estimate

documentation, including revisions

Letters, messages Reports, MOMs

Initial data Letters,

messages Reports,

MOMs Accountancy

Client

General Designer Vendors General contractor

Licensors

Design companies

Contractors

Communication procedure defines a specialist responsible for carrying on correspondence and providing coordination with other project participants

Communication procedure defines technical resources and access rights of project participants

Communication procedure determines project procedures: Letters, MOMs, other documents designation

procedure; Addressees and mailing lists; Format of documents to be submitted; Electronic documents arrangement rules (placing

onto ftp-server); Project reporting forms; Letters reply and reporting submission deadlines.

Communication procedure determines: Letters, MOMs, other documents designation

procedure; Forms of accompanying documents

(Transmittal); Requirements for naming files of design and

estimate documentation, including revisions and considering automatic processing of document packages based upon attached list (Transmittal);

Applied code numbers for design and estimate documentation

Communication procedure

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ONHP development concept

Expansion of ONHP activities geography (including ONHP new branch

offices establishment);

Formation of backlog of business, where the share of international

business projects shall make min. 80% (currently it makes 64%);

Rendering complete package of engineering services;

Increase in scope of work to be performed in petrochemical and chemical

industries

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THANK YOUR FOR YOUR ATTENTION!

19А, Prospect Mira, Omsk, Russia Tel. +7(3812) 28-55-34, Fax +7(3812) 28-55-44.

E-mail: [email protected]: www.ONHP.ru

Наименование презентации

Documents

modernization facilities

offsite facilities

construction of new

civil facilities participation

combustion engineering

complex design development

construction services

racks rail tank car