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ZM201 Indicator Series User Instructions AWT35-501083 Issue AG

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Page 1: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201Indicator Series

User Instructions

AWT35-501083 Issue AG

Page 2: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201_u_en_501083.book

Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc (“Illinois Tool Works”). Copyright © 2018 Illinois Tool Works. All rights reserved.

No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the copyright owner, under license, or as permitted by law.

This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.

Page 3: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201 Indicator User Instructions 3

Table of Contents

page

Table of Contents ...................................................................................................................................... 3

Chapter 1 General information and warnings ......................................................................................... 5About this manual .............................................................................................................. 5

Text conventions ......................................................................................................... 5Special messages ....................................................................................................... 5

Installation .......................................................................................................................... 6Safe handling of equipment with batteries .................................................................. 6Wet conditions ............................................................................................................. 6

Routine maintenance ......................................................................................................... 7Cleaning the machine ........................................................................................................ 7Training .............................................................................................................................. 7Sharp objects ..................................................................................................................... 7FCC and EMC declarations of compliance ........................................................................ 8Declaration of Conformity .................................................................................................. 9

Chapter 2 Introduction ............................................................................................................................ 11ZM201 Signal Processor .................................................................................................. 12Front panel ....................................................................................................................... 13

Annunciators ............................................................................................................. 14Powering up the ZM201 ................................................................................................... 14Numeric entry procedure ................................................................................................. 15

Chapter 3 Indicator applications ............................................................................................................ 16General weighing application ........................................................................................... 16

SELECT key default function .................................................................................... 16Gross weighing .......................................................................................................... 16Net weighing .............................................................................................................. 17Using setpoints .......................................................................................................... 18Printing ...................................................................................................................... 18

General Weighing with Accumulation application ............................................................ 19SELECT key default function .................................................................................... 19Accumulator operation .............................................................................................. 19

Counting application ........................................................................................................ 20SELECT key default function .................................................................................... 20Special key functions ................................................................................................. 20Sampling ................................................................................................................... 20

Checkweighing application .............................................................................................. 22SELECT key default function .................................................................................... 22Special key functions ................................................................................................. 22Checkweigh operation ............................................................................................... 22Weighing a target object ............................................................................................ 23Setting upper and lower limits ................................................................................... 23Setpoint operation in the checkweighing application ................................................. 24

Batching application ......................................................................................................... 25SELECT key default function .................................................................................... 25Special key functions ................................................................................................. 25Batching operation .................................................................................................... 25Ingredient filling ......................................................................................................... 26

Peak hold application ....................................................................................................... 27SELECT key default function .................................................................................... 27Special key functions ................................................................................................. 27

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4 ZM201 Indicator User Instructions

Peak hold operation .................................................................................................. 27Remote Display application ............................................................................................. 28

Chapter 4 Menus ...................................................................................................................................... 29Accessing the menus ....................................................................................................... 29Menu annunciators .......................................................................................................... 29Exiting the menus ............................................................................................................ 30USER level menus ........................................................................................................... 30User menu ....................................................................................................................... 31

Time .......................................................................................................................... 31Date ........................................................................................................................... 32Site ID ........................................................................................................................ 33Seal ........................................................................................................................... 33

About menu ...................................................................................................................... 34Boot ........................................................................................................................... 34Firm and App ............................................................................................................. 35Serial ......................................................................................................................... 35Enet ........................................................................................................................... 35Dload ......................................................................................................................... 36

Audit menu ....................................................................................................................... 37Counter ...................................................................................................................... 37

Chapter 5 Communications .................................................................................................................... 39Default print formats ......................................................................................................... 39

Chapter 6 Error messages ...................................................................................................................... 41

Chapter 7 String index/character data entry ......................................................................................... 42

Chapter 8 Supervisor menu .................................................................................................................... 43General Weighing application supervisor menu .............................................................. 44

Setpoint ..................................................................................................................... 45Battery ....................................................................................................................... 47

Accumulator application supervisor menu ....................................................................... 49Accumulator .............................................................................................................. 50

Counting application supervisor menu ............................................................................. 52Count ......................................................................................................................... 52

Checkweighing application supervisor menu ................................................................... 55Check ........................................................................................................................ 55

Batching application supervisor menu ............................................................................. 58Batch ......................................................................................................................... 58Notes on batching ..................................................................................................... 60

Peak Hold application supervisor menu ........................................................................... 61Peak hold .................................................................................................................. 61

Remote Display application supervisor menu .................................................................. 63

Page 5: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201 Indicator User Instructions 5

1.1 About this manual

1 General information and warnings

1.1 About this manual

This manual is divided into chapters by the chapter number and the large text at the top of a page. Subsections are labeled as shown by the 1.1 and 1.1.1 headings. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. The manual name and page numbers appear at the bottom of the pages.

1.1.1 Text conventions

Key names are shown in bold and reflect the case of the key being described. If a key has a dual function it may be referred to by its alternate function.

Displayed messages appear in bold italic type and reflect the case of the displayed message.

Annunciator names appear as italic text.

1.1.2 Special messages

Examples of special messages you will see in this manual are defined below. The signal words have specific meanings to alert you to additional information or the relative level of hazard.

CAUTION!This is a Caution symbol.Cautions give information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.

NOTE: This is a Note symbol. Notes give additional and important information, hints and tips that help you to use your product.

ELECTRICAL WARNING!THIS IS AN ELECTRICAL WARNING SYMBOL.ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH.

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6 ZM201 Indicator User Instructions

General information and warnings

1.2 Installation

1.2.1 Safe handling of equipment with batteries

1.2.2 Wet conditions

Under wet conditions, the plug must be connected to the final branch circuit via an appropriate socket / receptacle designed for washdown use.

Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410-57. This allows the unit to be plugged in with a rain tight cover fitted over the plug.

Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug / cable assembly. Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment.

NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.

Equipment to be powered by a UL Listed I.T.E. power supply: rated 12 -36VDC and marked “LPS”, or a UL Listed power supply rated 12-36VDC and marked “Class 2.”

The Socket-Outlet shall be installed near the equipment and shall be easily accessible.

2012/19/EU (WEEE directive): Products marked with this symbol cannot be disposed of as unsorted municipal waste in the European Union. For proper recycling, return this product to your local supplier upon the purchase of equivalent new equipment, or dispose of it at designated collection points.

CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la batterie, remplacer uniquement avec une batterie du même type ou d'un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant.

Page 7: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201 Indicator User Instructions 7

1.3 Routine maintenance

1.3 Routine maintenance

Always isolate the indicator from the power supply before starting any routine maintenance to avoid the possibility of electric shock.

1.4 Cleaning the machine

1.5 Training

Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books.

To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.

1.6 Sharp objects

Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.

IMPORTANT: This equipment must be routinely checked for proper operation and calibration.Application and usage will determine the frequency of calibration required for safe operation.

Table 1.1 Cleaning DOs and DON’Ts

DO DO NOT

Wipe down the outside of standard products with a clean cloth, moistened with water and a small amount of mild detergent

Attempt to clean the inside of the machine

Use harsh abrasives, solvents, scouring cleaners or alkaline cleaning solutions

Spray the cloth when using a proprietary cleaning fluid

Spray any liquid directly on to the display windows

Page 8: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

8 ZM201 Indicator User Instructions

General information and warnings

1.7 FCC and EMC declarations of compliance

United States

Canada

European Countries

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.

WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures.

Page 9: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201 Indicator User Instructions 9

1.8 Declaration of Conformity

1.8 Declaration of Conformity

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LB, A

ngle

terre

N

ota

2 : C

ette

déc

lara

tion

est v

alid

e se

ulem

ent s

i l’i

nstru

men

t de

pesa

ge à

fonc

tionn

emen

t non

aut

oma-

tique

a é

té v

érifi

é pa

r le

fabr

ican

t ou

avec

une

atte

sta-

tion

de c

onfo

rmité

dél

ivrée

par

un

orga

nism

e no

tifié

.

Sign

é pa

r et a

u no

m d

e:

Aver

y W

eigh

-Tro

nix

à 10

00 A

rmst

rong

Driv

e, F

airm

ont,

MN

, 560

31-1

439,

U

SA

le

2018

-01-

23

K.D

eter

t In

nova

tions

/ Di

rect

eur M

arke

ting

NL

EU-

Conf

orm

iteits

verk

lar-

ing

ZM20

1 Na

am e

n ad

res

van

de fa

brika

nt :

Aver

y W

eigh

-Tro

nix1

Foun

dry

Lane

Sm

ethw

ick

W

est M

idla

nds

B66

2LP

EN

GEL

AND

Dez

e co

nfor

mite

itsve

rkla

ring

wor

dt v

erst

rekt

ond

er v

olle

dige

ve

rant

woo

rdel

ijkhe

id v

an d

e fa

brik

ant.

Voor

wer

p va

n de

ver

klar

ing:

ZM20

1-PD

2

ZM20

1-SP

2 ZM

201-

SD0

ZM20

1-SD

2

Het

hie

rbov

en b

esch

reve

n vo

orw

erp

is in

ove

reen

stem

min

g m

et d

e de

sbet

reffe

nde

harm

onis

atie

wet

gevin

g va

n de

Uni

e:

Toep

asse

lijke

richt

lijnen

Geh

arm

onis

eerd

e st

anda

arde

n of

and

ere

te

chni

sche

sp

ecifi

catie

s

2014

/30/

EU

Elek

trom

agne

tisch

e com

patib

iliteit

EN

6100

0-6-

3:20

07

+A1:

2011

2014

/35/

EU

Elek

trisc

h m

ater

iaal

bes

tem

d vo

or

gebr

uik

binn

en b

epaa

lde

span

-ni

ngsg

renz

en

EN 6

0950

–1:2

006

+A11

:200

9 +A

1:20

10

+A12

:201

1 +A

2:20

13

2011

/65/

EU

Bepe

rking

van

het g

ebru

ik va

n be

paald

e ge

vaar

lijke

stoffe

n in

elekt

risch

e en

el-

ektro

nisch

e ap

para

tuur

EN 5

0581

:201

2

2014

/31/

EU2

Nie

t-aut

omat

isch

e w

eegw

erkt

uige

n EN

455

01:2

015

WEL

MEC

2.1

De

aang

emel

de in

stan

tie N

MO

, 012

6 vo

erde

de

goed

keur

ing

voor

de

mod

ule

B : E

U -

type

onde

rzoe

k (B

IJLA

GE

II , s

ectie

1,

201

4/31

/ EU

en

het c

ertif

icaa

t ver

stre

kt:

UK

2954

D

e aa

ngem

elde

inst

antie

SG

S U

nite

d K

ingd

om L

td, 0

120

vers

trekt

e de

goe

dkeu

ring

voor

de

mod

ule

D :

conf

orm

iteit

met

het

type

op

basi

s va

n kw

alite

itsbo

rgin

g va

n he

t pr

oduc

tiepr

oces

(BIJ

LAG

E II

, sec

tie 2

van

201

4/31

/ EU

) en

vers

trekt

e he

t cer

tific

aat:

GB

95/5

0915

Aa

nvul

lend

e in

form

atie

: N

oot

IT

W L

td tr

adin

g al

s A

very

Wei

gh-T

roni

x Z

etel

: Nex

us H

ouse

, Sta

tion

Road

, Eg

ham

, S

urre

y, T

W20

9LB

, Eng

land

N

oot

D

eze

verk

larin

g is

alle

en g

eldi

g in

dien

het

wee

gwer

ktui

g do

or d

e fa

brik

ant i

s ge

verif

ieer

d, o

f m

et e

en V

erkl

arin

g va

n ov

eree

nste

mm

ing,

afg

egev

en

door

een

bev

oegd

e in

stan

tie.

Ond

erte

kend

voo

r en

nam

ens:

Av

ery

Wei

gh-T

roni

x

bij

1000

Arm

stro

ng D

rive,

Fai

rmon

t, M

N, 5

6031

-143

9,

VS

op

2018

-01-

23

K.D

eter

t

Inno

vatie

s / M

arke

ting

Dire

ctor

IT

Dic

hiar

azio

ne

di

Conf

orm

ità U

E

ZM20

1No

me

e in

diriz

zo d

el fa

bbric

ante

: Av

ery

Wei

gh-T

roni

x1 Fo

undr

y La

ne

Smet

hwic

k

Wes

t Mid

land

s B

66 2

LP

ING

HIL

TER

RA

La p

rese

nte

dich

iara

zion

e di

con

form

ità è

rila

scia

ta s

otto

la

resp

onsa

bilit

à es

clus

iva d

el fa

bbric

ante

. O

gget

to d

ella

dic

hiar

azio

ne:

ZM20

1-PD

2

ZM20

1-SP

2 ZM

201-

SD0

ZM20

1-SD

2

L’og

getto

del

la d

ichi

araz

ione

di c

ui s

opra

è c

onfo

rme

alla

pe

rtine

nte

norm

ativa

di a

rmon

izza

zion

e de

ll’U

nion

e:

Dire

ttive

app

licab

ili A

rmon

izza

to

stan

dard

o

altre

spe

cific

azio

ni

tecn

iche

2014

/30/

UE

Co

mpa

tibilit

à ele

ttrom

agne

tica

EN61

000-

6-3:

2007

+A

1:20

11

2014

/35/

UE

Mat

eria

le e

lettr

ico

dest

inat

o a

esse

re

adop

erat

o en

tro ta

luni

limiti

di t

en-

sion

e EN

609

50–1

:200

6 +A

11:2

009

+A1:

2010

+A

12:2

011

+A2:

2013

20

11/6

5/U

E R

estri

zion

e de

ll’us

o di

det

erm

inat

e so

stan

ze p

eric

olos

e ne

lle a

ppar

ecch

ia-

ture

ele

ttric

he e

d el

ettro

nich

e EN

505

81:2

012

2014

/31/

UE2

Stru

men

ti per

pes

are

a fu

nzion

amen

to n

on

autom

atico

EN 4

5501

:201

5 W

ELM

EC 2

.1

L’en

te n

otifi

cato

NM

O, 0

126

ha d

ato

l'app

rova

zion

e de

l m

odul

o B

: l’e

sam

inaz

ione

tipo

UE

(AN

NESS

O II

, se

zion

e 1,

20

14/3

1/U

E) e

ha

rilas

ciat

o il

certi

ficat

o:

UK

2954

L’

ente

not

ifica

to S

GS

Uni

ted

Kin

gdom

Ltd

, 012

0 ha

rila

s-ci

ato

l'app

rova

zion

e pe

r il m

odul

o D

: C

onfo

rmità

al t

ipo

basa

ta s

ulla

gar

anzi

a de

lla q

ualit

à de

l pro

cess

o di

pr

oduz

ione

(ann

esso

II ,

punt

o 2

o 20

14/3

1 / U

E) e

ha

rilas

ciat

o il

certi

ficat

o:

GB

95/5

0915

In

form

azio

ni s

uppl

emen

tari:

Not

a 1 :

ITW

Ltd

trad

ing

com

e A

very

Wei

gh-T

roni

x S

ede

dell'u

ffici

o: N

exus

Hou

se, S

tatio

n R

oad,

Egh

am,

Sur

rey,

TW

20 9

LB, E

ngla

nd

Not

a 2 :

Que

sta

dich

iara

zion

e è

valid

a so

lam

ente

se

lo s

trum

en-

to d

i pes

atur

a no

n au

tom

atic

o è

stat

o ve

rific

ato

dal p

rodu

ttore

o p

rovv

isto

di u

n ce

rtific

ato

di

conf

orm

ità ri

lasc

iato

da

un e

nte

ricon

osci

uto.

Firm

ato

a no

me

e pe

r con

to d

i:

Aver

y W

eigh

-Tro

nix

a 10

00 A

rmst

rong

Driv

e, F

airm

ont,

MN

, 560

31-1

439,

U

.S.A

. su

20

18-0

1-23

K

.Det

ert

Inno

vatio

ns /

Dire

ttore

Mar

ketin

g

ES

Decl

arac

ión

UE

de

Conf

orm

idad

ZM20

1 No

mbr

e y

dire

cció

n de

l fab

rican

te

Aver

y W

eigh

-Tro

nix1

Foun

dry

Lane

Sm

ethw

ick

W

est M

idla

nds

B66

2LP

IN

GLA

TER

RA

La p

rese

nte

decl

arac

ión

de c

onfo

rmid

ad s

e ex

pide

baj

o la

ex

clus

iva re

spon

sabi

lidad

del

fabr

ican

te.

Obj

eto

de la

dec

lara

ción

:

ZM20

1-PD

2

ZM20

1-SP

2 ZM

201-

SD0

ZM20

1-SD

2

El o

bjet

o de

la d

ecla

raci

ón d

escr

ita a

nter

iorm

ente

es

co

nfor

me

con

la le

gisl

ació

n de

arm

oniz

ació

n pe

rtine

nte

de la

U

nión

: D

irect

ivas

aplic

able

s N

orm

as

arm

oniz

adas

u

otra

s

espe

cific

acio

nes

técn

icas

2014

/30/

UE

C

ompa

tibilid

ad e

lect

rom

agné

tica

EN61

000-

6-3:

2007

+A

1:20

11

2014

/35/

UE

Mat

eria

l elé

ctric

o de

stin

ado

a ut

iliz-

arse

con

det

erm

inad

os lí

mite

s de

te

nsió

n EN

609

50–1

:200

6 +A

11:2

009

+A1:

2010

+A

12:2

011

+A2:

2013

20

11/6

5/U

E R

estri

ccio

nes

a la

util

izac

ión

de d

eter

-m

inad

as s

usta

ncia

s pe

ligro

sas

en

apar

atos

elé

ctric

os y

ele

ctró

nico

s EN

505

81:2

012

2014

/31/

UE2

Inst

rum

ento

s de

pesa

je de

func

ionam

iento

no

aut

omáti

co

EN 4

5501

:201

5 W

ELM

EC 2

.1

El o

rgan

ismo

notif

icad

o N

MO

, 012

6 re

aliz

ó la

apr

obac

ión

para

el m

ódul

o B:

tipo

de

exam

en U

E (A

NEX

O II

Sec

ción

1

de 2

014/

31 /

UE)

y e

xpid

e el

cer

tific

ado:

UK

2954

El

org

anism

o no

tific

ado

SGS

Uni

ted

Kin

gdom

Ltd

, 012

0 ex

pidi

ó la

apr

obac

ión

para

el M

ódul

o D

: Con

form

idad

al t

ipo

se b

ase

en la

gar

antía

de

calid

ad d

el p

roce

so d

e pr

oduc

ción

(A

NEX

O II

, Sec

ción

2 o

201

4/31

/ U

E) y

exp

ide

el c

ertif

icad

o:

GB

95/5

0915

In

form

ació

n ad

icio

nal:

N

ota1 :

ITW

Ltd

trad

ing

as A

very

Wei

gh-T

roni

x O

ficin

a re

gist

rada

: Nex

us H

ouse

, Sta

tion

Roa

d, E

gham

, S

urre

y, T

W20

9LB

, Ang

lete

rre

Not

a2 : Es

ta d

ecla

raci

ón e

s vá

lida

sola

men

te s

i el e

quip

o de

pe

saje

no

auto

mát

ico

ha s

ido

verif

icad

o po

r el

fabr

ican

te o

con

cer

tific

ado

de c

onfo

rmid

ad e

miti

do p

or

un o

rgan

ism

o no

tific

ado.

Firm

ado

en n

ombr

e de

: Av

ery

Wei

gh-T

roni

x

en

1000

Arm

stro

ng D

rive,

Fai

rmon

t, M

N, 5

6031

-143

9,

EE.U

U

el

2018

-01-

23

K.D

eter

t In

nova

cion

es /

Dire

ctor

de

Mar

ketin

g

Page 10: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

10 ZM201 Indicator User Instructions

General information and warnings

EN

EU

Decl

arat

ion

of

Conf

orm

ity

ZM20

1 (R

61)

Nam

e an

d ad

dres

s of

the

man

ufac

ture

r: Av

ery

Wei

gh-T

roni

x1 Fo

undr

y La

ne

Smet

hwic

k

Wes

t Mid

land

s B

66 2

LP

ENG

LAN

D

This

dec

lara

tion

of c

onfo

rmity

is is

sued

und

er th

e so

le re

-sp

onsi

bilit

y of

the

man

ufac

ture

r O

bjec

t of t

he d

ecla

ratio

n:

ZM20

1-PD

2 ZM

201-

SP2

ZM20

1-SD

0 ZM

201-

SD2

The

obje

ct o

f the

dec

lara

tion

desc

ribed

abo

ve is

in c

onfo

rmity

w

ith th

e re

leva

nt U

nion

har

mon

isat

ion

legi

slat

ion:

Appl

icab

le D

irect

ives

Har

mon

ised

st

anda

rds

or

oth

er te

chni

cal

spec

ifica

tions

2014

/30/

EU

Elec

trom

agne

tic C

ompa

tibilit

y EN

6100

0-6-

3:20

07

+A1:

2011

2014

/35/

EU

Elec

trical

equip

men

t des

igned

for u

se w

ithin

certa

in vo

ltage

limits

EN 6

0950

–1:2

006

+A11

:200

9 +A

1:20

10

+A12

:201

1 +A

2:20

13

2011

/65/

EU

Rest

rictio

n of

the

use

of ce

rtain

haza

rdou

s su

bsta

nces

in e

lectric

al an

d ele

ctro

nic

equip

men

t

EN 5

0581

:201

2

2014

/32/

EU

Mea

surin

g Ins

trum

ents

OIM

L R

61-1

:200

4 (E

) W

ELM

EC 2

.1

WEL

MEC

2.8

W

ELM

EC 7

.2

WEL

MEC

8.8

The

notif

ied

body

NM

O, 0

126

perfo

rmed

the

appr

oval

for

mod

ule

B: E

U-ty

pe e

xam

inat

ion

(AN

NEX

II o

f 201

4/32

/EU

) an

d is

sued

the

certi

ficat

e:

UK

/012

6/01

40

Addi

tiona

l inf

orm

atio

n:

Not

e

ITW

Ltd

trad

ing

as A

very

Wei

gh-T

roni

x R

eg. O

ffice

: Nex

us H

ouse

, Sta

tion

Roa

d, E

gham

, S

urre

y, T

W20

9LB

, Eng

land

Si

gned

for a

nd o

n be

half

of:

Ave

ry W

eigh

-Tro

nix

at

10

00 A

rmst

rong

Driv

e, F

airm

ont,

MN

, 560

31-1

439,

U

SA

on

2018

-01-

31

K.D

eter

t

Inno

vatio

ns/M

arke

ting

Dire

ctor

7650

1-52

2 Is

sue

DE

EU-

Konf

orm

itäts

erkl

ärun

g

ZM20

1 (R

61)

Nam

e un

d An

schr

ift d

es H

erst

elle

rs:

Aver

y W

eigh

-Tro

nix1

Foun

dry

Lane

Sm

ethw

ick

W

est M

idla

nds

B66

2LP

EN

GLA

ND

Die

alle

inig

e Ve

rant

wor

tung

für d

ie A

usst

ellu

ng d

iese

r Kon

-fo

rmitä

tser

klär

ung

trägt

der

Her

stel

ler.

G

egen

stan

d de

r Erk

läru

ng:

ZM20

1-PD

2 ZM

201-

SP2

ZM20

1-SD

0 ZM

201-

SD2

Der

obe

n be

schr

iebe

ne G

egen

stan

d de

r Erk

läru

ng e

rfüllt

die

ei

nsch

lägi

gen

Har

mon

isie

rung

srec

htsv

orsc

hrift

en d

er U

nion

:

Ange

wan

dte

Ric

htlin

ien

Har

mon

isie

rte

Nor

men

ode

r so

nstig

en

tech

nisc

hen

Sp

ezifi

katio

nen

2014

/30/

EU

Elek

trom

agne

tisch

e Ve

rträg

lichk

eit

EN61

000-

6-3:

2007

+A

1:20

11

2014

/35/

EU

Elek

trisc

her B

etrie

bsm

ittel

zur

Ve

rwen

dung

inne

rhal

b be

stim

mte

r S

panu

ngsg

renz

en

EN 6

0950

–1:2

006

+A11

:200

9 +A

1:20

10

+A12

:201

1 +A

2:20

13

2011

/65/

EU

Besc

hrän

kung

der

Ver

wen

dung

be

stim

mte

r gef

ährli

cher

Sto

ffe in

El

ektro

- und

Ele

ktro

nikg

erät

en

EN 5

0581

:201

2

2014

/32/

EU

Mes

sger

äten

OIM

L R

61-1

:200

4 (E

) W

ELM

EC 2

.1

WEL

MEC

2.8

W

ELM

EC 7

.2

WEL

MEC

8.8

Die

not

ifizi

erte

Ste

lle N

MO

, 012

6 ha

t die

Zul

assu

ng fü

r Mod

ul

B du

rchg

efüh

rt: E

U-B

aum

uste

rprü

fung

(AN

HAN

G II

201

4/32

/EU

) und

folg

ende

Bes

chei

nigu

ng a

usge

stel

lt:

UK

/012

6/01

40

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Page 11: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201 Indicator User Instructions 11

2 IntroductionThe ZM201 indicator series is made up of three weight indicators and one signal processor. The indicators, shown in Figure 2.1, are easy to use for weighing. The ZM201 comes in three housing types: stainless steel, ABS desktop and stainless steel panel mount. The indicator has two serial COM ports and an Ethernet port.

The indicators also have three logic level inputs with configurable functions and three setpoint outputs. See the Specification literature for a full list of specifications.

Figure 2.1 Front panels of the ZM201 indicator

ZM201

GROSSNET

TARECOUNTPRINT SP1 SP2 SP3

PT

kglb

TOTAL

TARE SELECT ZERO UNITSPRINT ON/OFFF1ESC

COUNTPRINT SP1 SP2 SP3PT

kglb

TOTAL

ZM201

TARE SELECT ZERO UNITSPRINTF1ESC

ZM201

GROSS

NET

TARE

COUNTPRINT SP1 SP2 SP3

PT

kg

lb

TOTAL

TARE SELECT ZERO UNITSPRINT ON/OFFF1ESC

ZM201Stainless Steel

ZM201ABS enclosure

ZM201Panel Mount

Page 12: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

12 ZM201 Indicator User Instructions

Introduction

2.1 ZM201 Signal Processor

The ZM201 signal processor, shown in Figure 2.2, is a simplified indicator with no display or buttons. This processor can be placed at a weighing location, connected to a junction box just like an indicator would be and the weight information can then be transferred to a remote location through ethernet or serial port connections. See the Service Manual for complete information on setting up and connecting the ZM201 Signal Processor.

Figure 2.2 Signal processor

Front View

Back View

Page 13: ZM201 u en 501083 - Avery Weigh-Tronix...ZM201 Indicator User Instructions 5 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided into

ZM201 Indicator User Instructions 13

2.2 Front panel

2.2 Front panel

The front panel, shown in Figure 2.1, consists of the keys and display.

The normal function of the keys on the front panel are listed below. Some keys will have special functions in certain applications. Details are provided in the individual application sections.

Never press a key with anything but your finger. Damage to the overlay may result if sharp or rough objects are used.

Press the TARE key to perform a tare function.Press and hold the TARE key to clear a tare value.Acts as an up arrow key for menu navigation.Allows you to access minus and comma signs.Press the SELECT key to toggle between the active display values. Press and hold to enter the setpoint editor in all applications. Acts as a down arrow key for menu navigation.Allows you to access minus and comma signs.Press the PRINT to send information to a peripheral device through a configured communications port. Performs accumulator function, if enabled. Acts as a left arrow key for menu navigation.Press the UNITS key to scroll through the available units of measure while in normal operating mode. Acts as a right arrow key for menu navigation.

Press the ZERO key to zero the display. Acts as an ENTER key to accept a displayed value or function.

Press the F1 key to select application specific choices. Aborts a numeric entry and acts as an ESCAPE key in the menu navigation. Also used to display or enter an accumulator channel. Press and hold to view the password entry screen for menu access.

If DC powered, press to turn the indicator on. Press and hold for two seconds to turn the indicator off. If AC powered, when power is applied to the indicator it will be on.ON/OFF

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14 ZM201 Indicator User Instructions

Introduction

2.2.1 Annunciators

The annunciators on the display are shown and labeled in Figure 2.3.

Figure 2.3 Annunciators

The triangular annunciators will light during operation to inform the user of the weighing mode, active unit of measure, etc.

2.3 Powering up the ZM201

The indicator can be powered by AC or DC power. If AC powered, the indicator is always ON as long as power is received. If DC powered, the ON/OFF key functions as described in the section Front panel on page 13.

For the stainless steel desktop ZM201, power can be supplied by:

l AC power cord connected to a properly grounded outlet (100 VAC - 240 VAC, 50 or 60 Hz)

l Optional rechargeable battery packl DC power (12 to 36 VDC)

For the ABS desktop ZM201, power can be supplied by:

l Optional rechargeable battery packl DC power (12 to 36 VDC)

For the panel mount ZM201, power can be supplied by:

l DC power (12 to 36 VDC)

GROSSNET

TARECOUNTPRINT SP1 SP2 SP3

PT

Unit 2Unit 1

TOTAL

Bargraph

Center-of-zero

Motion

Gross weight

Net weight

Tare weight

Print CountBattery Status

Setpoints

Preset tare

Units of measure

Total

Application dependent

Active network link

The unit of measure annunciators are labeled lb and kg but if different units are chosen for Unit 1 and Unit 2 during configuration, a label should be applied over lb and kg to show the correct units.

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ZM201 Indicator User Instructions 15

2.4 Numeric entry procedure

2.4 Numeric entry procedure

The keys in Figure 2.4 have alternate functions in numeric entry screens.

Figure 2.4 Key function during numeric entry

In numeric entry screens, the center segments shown in Figure 2.4 flash. Use the keys, as described in Figure 2.4, to enter a value on the display. Following is an example:

Example: To key in the number 507:

Repeatedly press the TARE() or SELECT() key until 5 appears on the display.

Press the UNITS() key once to move cursor one space to the right.

Repeatedly press the TARE() or SELECT() key until 0 appears on the display.

Press the UNITS() key once to move cursor one space to the right.

Repeatedly press the TARE() or SELECT() key until 7 appears on the display.

Press the ZERO key to enter or accept the value.

Press the PRINT() key to move the entry function one digit to the left. This effectively deletes the current value in that position and allows you to enter a new value in that position.

TARE /

SELECT /

PRINT /

UNITS /

ZERO /

F1 / ESC

These segments flash in numeric entry mode

Press to increment the flashing number

Press to decrement the flashing number

Press to backspace cursor in a number

Press to advance cursor in a number

Press to accept a value

Press to escape an entry screen

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16 ZM201 Indicator User Instructions

Indicator applications

3 Indicator applicationsThis indicator has several weighing applications that can be enabled through a password protected menu. Only one application can be enabled at a time. The applications available are:

l General Weighing (explained on page 16)l Weighing with Accumulation (explained on page 19)l Parts Counting (explained on page 20)l Checkweighing (explained on page 22)l Batching (explained on page 25)l Peak Hold (explained on page 27)l Remote Display (explained on page 28)

The indicator comes with the default application called General Weighing active.

To display active application name

You can display the active application name by doing one of the following:

l Press and hold F1 until the numeric entry screen appears. Press F1 again to display the current application name.

Orl Cycle power and the current app. name is displayed briefly on power up.

3.1 General weighing application

This section applies if the General Weighing application is active. Features described here also apply to the other applications except where noted in those application instructions.

3.1.1 SELECT key default function

In the General Weighing application you can view the gross, net and tare display values by repeatedly pressing SELECT.

3.1.2 Gross weighing

To perform gross weighing, power up the unit and follow these steps:

1. Empty the scale and press ZERO to zero the display …

0 is displayed and the center-of-zero annunciator ( ) lights.

2. Place item to be weighed on the scale …

Weight is displayed.

3. Repeat steps 1 and 2.

To change unit of measure, press UNITS.

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3.1 General weighing application

3.1.3 Net weighing

Net weighing is available via two types of tare entry:

Pushbutton tare When enabled press TARE to tare the weight on the scale.

Entered tare When enabled scroll in a tare value.

There is an auto tare clear feature. If this is enabled, after a weighment, when the weight falls into the gross zero band, tare is cleared to zero.

Using Pushbutton Tare

To perform a net weighment using pushbutton tare, power up the unit and follow these steps:

1. With no weight on the scale, if the display does not read 0 press ZERO …

0 is displayed and the center-of-zero annunciator lights.

2. Place item to be tared on the scale …

Weight is displayed.

3. Press TARE …

0 is displayed and the NET annunciator lights.

4. Place material to be weighed into or on the tared item on the scale …

Net weight of material is displayed.

5. Repeatedly press SELECT to view the gross, tare, and net values.

6. If repeated weighments use the same tared item, you do not need to establish a new tare value as described in step 2 and 3.

Using Scroll Tare

If enabled you can scroll in a tare value using the following procedure.

1. Press the SELECT key repeatedly until the tare value is displayed. This is indicated by the TARE annunciator.

2. Press the TARE key and scroll in the tare value using the Numeric entry procedure on page 15. Be sure to press the ZERO key to accept the value.

3. The new tare value is now active.

To Clear a Tare

Use one of these methods to clear a tare:

l Press and hold the TARE key. The display will change to gross mode.l If gross weight is not at 0, press the ZERO key; then press the TARE key to

clear the tare value.

Definition: Gross zero band - this is a configured value that defines a window around gross zero. This is used in several ways in different applications.

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Indicator applications

3.1.4 Using setpoints

Setpoints are values (weight) at which outputs are triggered automatically. Outputs can control relays connected to valves, lights, other machinery, etc. See the Supervisor menu on page 43 for information on how to edit or enter setpoint values.

See the note below for an overview of how setpoints function.

3.1.5 Printing

To print the current weight information, press PRINT. The configured print format will be output through the configured port to the connected peripheral device. The indicator can be configured to only allow one print for each weighing sequence. If PRINT is pressed when so configured, the message cAnt will appear.

Refer to Default print formats on page 39.

By default all setpoints are disabled. If activated, they behave differently in the different applications. See the table below:

Below Value Above ValueGeneral App. ON OFFAccumulator App. ON OFFCount App. ON OFFCheckweigher App. SP1 - UNDER

SP2 - ACCEPTSP3 - OVER

Batching App. ON OFFPeak Hold App. ON OFFRemote Display App. OFF ON

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3.2 General Weighing with Accumulation application

3.2 General Weighing with Accumulation application

This section applies if the Accumulator application is active.

3.2.1 SELECT key default function

In the Accumulator application you can view the Gross, Net, Tare, Gross Total, Net Total and Transaction Count display values by repeatedly pressing SELECT.

When the Gross Total is displayed, both the GROSS and TOTAL annunciators will be lit. When the Net Total is displayed, both the NET and TOTAL annunciators will be lit. When the Transaction Count is displayed, the TOTAL annunciator is lit.

3.2.2 Accumulator operation

The accumulator application can be used to record totals of individual weighments.

Follow these steps:

1. Press ZERO to zero the scale, if necessary …

0 is displayed.

2. Place item on the scale …

Weight is displayed.

3. Press PRINT to add weight to the accumulator and to print the selected print format …

The PRINT annunciator lights briefly.

4. Remove weight from the scale. Weight must return to inside the gross zero band before another print and accumulation can be recorded.

5. Repeat steps 2 through 4 for each weighment you want to accumulate.

If enabled, press and hold PRINT for three seconds to print and/or clear the active accumulator values. These functions are enabled or disabled in a password protected menu.

You can use gross or net weighing with the accumulator application as it stores both gross and net totals. You have one accumulator channel that is active all the time.

Press SELECT to toggle through the current values. When annunciators TOTAL & GROSS are lit this indicates the total for the gross value. When annunciators TOTAL & NET are lit this indicates the total for the net value. When annunciators TOTAL & TARE are lit this indicates the total for the tare value. When TOTAL only is lit this is the current number of transactions.

You can press the F1 key to add the weight to the accumulator without performing the print function.

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Indicator applications

3.3 Counting application

This section applies if Counting is active.

3.3.1 SELECT key default function

In the Counting application you can view the gross, net, tare, count, count total, transaction total and piece weight display values by repeatedly pressing SELECT.

3.3.2 Special key functions

The following keys have an extra function in this application:

F1 Press F1 to perform the sample operation as described below in the Sampling section.

PRINT Press the PRINT key to perform the print function and to add the count to the accumulator.

Press and hold the PRINT key to print the total print format chosen in the password protected Supervisor menu.

3.3.3 Sampling

To sample parts follow these steps:

1. Press ZERO to zero the scale, if necessary.

2. Use a tare method to tare a container, if necessary. See Net weighing on page 17.

3. Press F1 …

ZEroing is briefly displayed. This means the indicator is zeroing itself.A numeric value (XX) is then displayed. This is the current sample size.

4a. Accept the current sample size by pressing ZERO

OR

4b. Use the Numeric entry procedure on page 15 to enter a new sample size and press ZERO …

Add is displayed. Count the number of sample items onto the scale and when ready press F1 …

buSY is briefly displayed, followed by one of two possible outcomes:

a. If the sample met the minimum sample requirements and the weight is stable, the display will show the correct number of parts on the scale and COUNT is lit.

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3.3 Counting application

b If the sample size was not large enough or if the weight was unstable, Abort is briefly displayed and the display returns to gross weighing mode. Repeat steps 3 through 5 using a larger sample size.

5. Place the parts on the scale to be counted. To accumulate the count and number of transactions, press PRINT while in count mode.

6. If enabled, press and hold PRINT for three seconds to print and/or clear the active count total. These functions are enabled or disabled in a password protected menu.

Minimum sample weight is the gross zero band value. The initial sample count is 5 pieces. The maximum number of pieces that can be sampled is 100,000.

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Indicator applications

3.4 Checkweighing application

This section applies if your indicator has the Checkweighing application enabled.

3.4.1 SELECT key default function

In the Checkweighing application you can view the gross, net and tare display values by repeatedly pressing SELECT.

3.4.2 Special key functions

The following keys have an extra function in this application:

F1 Press F1 to set the target weight or upper and lower limits, as described below.

3.4.3 Checkweigh operation

Checkweighing allows a quick, visual check of the acceptability or unacceptability of an item’s weight. Figure 3.1 shows the checkweighing bargraph at the top of the display.

Figure 3.1 Checkweighing bargraph

There are two ways to set a target weight:

l Weigh the target object - If you use this method the acceptable weight will be the actual weight of the target sample ± a predefined range (default is ±1 division).

l Key in upper and lower weight limits - If you use this method the acceptable weight is any weight which falls between the upper and lower limits.

Each of these is explained below.

Under OverAccept

The checkweighing annunciators are based off of net weight so if a tare is active only the net weight is considered for checkweighing. If there is no tare, gross weight is used as the basis for the annunciators.

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3.4 Checkweighing application

3.4.4 Weighing a target object

With the indicator in checkweighing mode, follow these steps to set a target by weighing an object.

1. Press ZERO to zero the scale, if necessary.

2. Enter a tare if necessary. Refer to Net weighing on page 17 for instructions.

3. Place an object of the desired weight on the scale and press F1 …

The weight is displayed and the middle bargraph segment lights as well as the SP2 annunciator.

4. Remove the object and replace with the next object to be checked.

The bargraph will show if the weight is under, over or within the target weight range. If the weight is under, SP1 annunciator and the UNDER bar segments will light. If the weight is over, SP3 annunciator and the OVER bar segments will light.

5. Repeat step 4 until you are finished weighing items.

The current target weight will be active until you repeat steps 1 through 3 with a new item of a different weight.

3.4.5 Setting upper and lower limits

With the indicator in checkweighing mode, follow these steps to set a target by setting upper and lower limits.

1. Press ZERO to zero the scale, if necessary.

2. Enter a tare if necessary. Refer to Net weighing on page 17 for instructions.

3. With weight inside the gross zero band, press F1 …

Lo will be displayed briefly and then the current value for the lower accept weight.

4. Press ZERO to accept this or key in a new lower accept weight and press ZERO …

Hi is briefly displayed and then the current value for the upper accept weight.

5. Press ZERO to accept this or key in a new upper accept weight and press ZERO …

The display returns to normal weighing mode.

The acceptable target window is a range from Target Object weight ± a predefined range entered in a password protected menu.

The farther the weight is from the target weight, more over or under bargraph segments will light. The UNDER and OVER bargraph segments are fixed at 1 division each.

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6. Place a weight on the scale …

If the weight is below the lower accept weight, the left bargraph segments will light.

Any weight between the lower and upper acceptable weights will cause the middle bargraph segment to light to show the weight is within the target range.

If the weight is above the upper acceptable weight, the right bargraph segments will light.

7. Remove the item from the scale and repeat step 6 to check other items.

8. To set new upper and lower limits, repeat steps 1 through 5.

3.4.6 Setpoint operation in the checkweighing application

Inside the Gross Zero Band = All outputs and annunciators are off.

Under Target or Below Low Accept Weight = SP1 annunciator and Output 1 are on.

Inside Target = SP2 annunciator and Output 2 are on.

Over Target or Above Upper Accept Weight = SP3 annunciator and Output 3 are on.

Outputs have to be enabled (see Service manual).

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3.5 Batching application

3.5 Batching application

This section applies if your indicator has the Batching application active.

3.5.1 SELECT key default function

In the Batching application you can view the gross, net and tare display values by repeatedly pressing SELECT.

3.5.2 Special key functions

The following keys have an extra function in this application:

F1 F1 acts as a START, STOP, RESTART key on successive presses.

SELECT Press and hold to access the setpoint editor. Below is the Setpoint editor menu:

3.5.3 Batching operation

Batching allows the indicator to control up to three motors, timers, augers, gates, etc. using the three outputs for the purpose of making batches based on weight.

There is one type of batching operation, ingredient filling (up to three ingredients).

Other parameters, that are set in a password protected menu, affect the batching operation.

out 1 out 2 out 3

Setpnt

Press and hold SELECT key

Key insetpointvalue

Key insetpointvalue

Key insetpointvalue

The bargraph will sequentially light up to show from 0 to 100% of the batch weight.

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3.5.4 Ingredient filling

Ingredient filling is for batching up to 3 different ingredients controlled by Out 1, 2 and 3 values. If Out 2 value is 0 then it operates as a single ingredient filler. If Out 3 value is 0 then it operates as 2 ingredient batcher.

1. Press and hold SELECT to access the setpoint editor.

2. Set Out 1 to the ingredient 1 value, Out 2 to the ingredient 2 value and Out 3 to the ingredient 3 value.

3. To start the batching process, press F1. See more details on Gross or Net weight batching in Notes on batching on page 60.

4. To stop the batching process, press F1. When you press F1 again, the batching process starts over from the beginning.

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3.6 Peak hold application

3.6 Peak hold application

This section applies if your indicator has the Peak Hold application active.

3.6.1 SELECT key default function

In the Peak Hold application you can view the gross peak weight display value by pressing SELECT.

3.6.2 Special key functions

The following key has an extra function in this application:

F1 F1 resets the max peak weight to the current gross weight.

3.6.3 Peak hold operation

Only the highest weight applied to the scale is displayed when the peak weight value is selected to be displayed. Peak weight is designated by the annunciator shown in Figure 3.2.

Figure 3.2 Min/Max annunciators

With the Peak application active, follow these steps to perform and view peak weighments.

1. Repeatedly press SELECT until the annunciator shown in Figure 3.2 lights. This means you are now viewing the peak weight.

2. With no weight on the scale, press ZERO, if necessary press F1 to reset any previous peak value on the display.

3. Place weight on the scale and then remove it …

The display will show the peak weight recorded during the weighment.

4. To reset the peak, press F1 …

The peak weight is reset to the current gross weight.

5. Repeat the steps to perform another peak weighment.

This annunciator lights for peak

weight

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3.7 Remote Display application

This section applies if you have the Remote Display application active.

The indicator can be configured to work as a remote display with other compatible indicators.

To use a ZM indicator to operate as a Remote display for a Primary indicator you must configure settings in the Supervisor menu and in a separate password protected menu.

A remote indicator will display the same information as the primary indicator and pressing the main function keys (Tare, Select, Zero, Print, and Units) on the remote will function as if they were pressed on the primary indicator.

Contact your local Avery Weigh-Tronix representative for information on setting up the ZM indicator as a Remote or Primary indicator.

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4.1 Accessing the menus

4 MenusPassword protected menus are available to configure the indicator and/or view information.

4.1 Accessing the menus

Follow these steps to access the menus in the ZM201.

1. With the indicator powered up and in normal operating mode, press and hold F1 …

Pass is displayed, prompting you to enter the password.

2. Key in the password for the menu you want and press the ZERO key …

The first item in the top level of the menu you accessed is displayed.

3. Use the navigation keys, shown below, to navigate through the menu structure. The symbols in the chart appear on the bottom of the keys.

4.2 Menu annunciators

The menu structure is made up of menu items, parameters, value entry screens and lists from which you choose one item. To help you know where you are in the menu, the bargraph at the top of the display is on while the indicator is in the menus and will change appearance according to the following rules:

All segments flashing This means you are in the menu structure but not in any of the following screens.

Center flashing / others solid This means you are in a parameter prompt screen.

Center flashing / others off This means you are in a numeric entry screen. Enter a number and press ZERO to accept.

Right flashing / others off This means you are in a list. Scroll through the choices with the PRINT and UNITS keys and press ZERO to accept.

Press SELECT/ to move down in a menu

Press TARE/ to move up in a menu, except at the

bottom item in a menu, then use ZERO/ or F1

Press PRINT/ to move left in a menu

Press UNITS/ to move right in a menu

Press ZERO/ to accept a value or choice and move up in the menu.

Press F1 to escape and move up in the menu

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Menus

4.3 Exiting the menus

1. If you are at the bottom item in a menu use ZERO to accept a choice or value and move up a level, or use F1 to escape and move up one level without accepting the choice or value. From that point, press TARE repeatedly until …

SAVE no is displayed. This means “Do not save changes.“

2. Press UNITS to scroll through the choices: SAVE no, SAVEYES and CAnCEL. Press ZERO to accept the displayed choice.

If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode.

OR

If you choose CAnCEL, the indicator remains in the menu.

4.4 USER level menus

The USER level menus are available to the user. The other menu levels are for supervisors and technicians only.

The USER level (password 111) contains the User, About, and Audit menus arranged as shown in Figure 4.1.

Figure 4.1 USER level (password 111) menus

User About Audit

See page 31

See page 34

See page 37

NormalWeighing Mode

Press andhold F1 key

Enter 111& press ZERO

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

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4.5 User menu

4.5 User menu

The User menu is shown in Figure 4.2.

Figure 4.2 User menu

Use this menu to set the time and date, to enter a site ID, and view the physical seal status. Each is explained below. Use the Numeric entry procedure on page 15 when you need to enter values.

4.5.1 Time

User Time

1. Access the User menu (see Accessing the menus on page 29) and press SELECT …

tiME is displayed. Use this to set the time and clock style.

2. Press SELECT …

SEt is displayed.

3. Press SELECT …

h- x is displayed, with the x flashing. This is a numeric entry screen for the hour value.

User

Site ID SealTime Date

Set Style

h- m- s-

12hr 12hr-AP 24hr

Set Style

y- m- d-

MMDD4YMMDD2Y DDMM2Y DDMM4Y

EnterSite ID

View Seal

Status

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

The and symbols used in this section stand for direction moved in the menu. So User Time, shown above, illustrates that you move down from uSEr to tiME. This will help you keep track of where you are in the menu structure.

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4. Key in the hour of the day using military (24 hr) time and press ZERO to accept …

M- x is displayed, with the x flashing. This is a numeric entry screen for the minute value.

5. Key in the minute value and press ZERO to accept …

S- x is displayed, with the x flashing. This is a numeric entry screen for the second value.

6. Key in the seconds value and press ZERO to accept …

SEt is displayed.

7. Press UNITS …

StYLE is displayed. Use this to set the style of clock for printouts. Choices are 12hr, 12hr-AP (AM/PM) and 24hr (military time).

8. Press SELECT …

The current selection is displayed.

9. Press UNITS to scroll through the choices. Press ZERO to accept the displayed choice …

StYLE is displayed.

10. Press TARE …

tiME is displayed.

4.5.2 Date

User Time Date

1. From tiME, press UNITS …

dAtE is displayed.

2. Press SELECT …

SEt is displayed.

3. Press SELECT …

y- x is displayed, with the x flashing. This is a numeric entry screen for the year value.

4. Key in the year and press ZERO to accept …

M- x is displayed, with the x flashing. This is a numeric entry screen for the month.

5. Key in the month value and press ZERO to accept …

d- x is displayed, with the x flashing. This is a numeric entry screen for the day value.

6. Key in the day value and press ZERO to accept …

SEt is displayed.

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4.5 User menu

7. Press UNITS …

StYLE is displayed. Use this to set the style of date for printouts. Choices are MMDD2Y, MMDD4Y, DDMM2Y and DDMM4Y.

8. Press SELECT …

The current selection is displayed.

9. Press UNITS to scroll through the choices. Press ZERO when your choice is displayed …

The choice is made and StYLE is displayed.

10. Press TARE …

dAtE is displayed.

4.5.3 Site ID

User Time Date Site ID

1. From dAtE, press UNITS …

SitE id is displayed.

2. Press SELECT …

A string entry screen is displayed.

See String index/character data entry on page 42 for instructions on how to enter string characters.

3. Key in a site ID number and press ZERO to accept …

SitE id is displayed.

4.5.4 Seal

User Time Date Site ID Seal

1. From SitE id, press UNITS …

SEAL is displayed.

2. Press SELECT …

unSEALE or SEALEd is displayed. This is the status of the physical seal inside the indicator. If the unit is sealed, no changes can be made to the configuration of the indicator.

3. Press F1 to return to the SEAL display.

4. To exit the menu, see Exiting the menus on page 30.

The Site ID can be used in transmitted or printing information. ASCII characters 32-126 can be used.

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Menus

4.6 About menu

The About menu is shown in Figure 4.3.

Figure 4.3 About menu

Use this menu to display information about the various items shown in Figure 4.3. Each is explained below. Use the Numeric entry procedure on page 15 when you need to enter values.

4.6.1 Boot

About Boot

1. Access the About menu and press SELECT …

boot is displayed.

2. Press SELECT …

PArtno is displayed

3. Press SELECT …

The 1st half of the bootloader PN is displayed. Press UNITS to view the 2nd half.

4. Press ZERO to return to the PArtno display.

5. Press UNITS …

VErSion is displayed.

Serial

About

App. EnetFirmBoot

VersionPartno

IP GatewaySubnet

VersionPartno

VersionPartno

Mac

Dload

Sserial Dserial

Displays the bootloader

PN

Displays the bootloaderversion #

Displays the firmware

part number

Displays the firmware

version number

Displays the application

part number

Displays the application

version number

ViewSerial

Number

DisplaysIP address

DisplaysSubnet

info

DisplaysGateway

info

DisplaysMacinfo

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

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4.6 About menu

6. Press SELECT …

The version number of the bootloader is displayed.

7. Press ZERO to return to the VErSion display.

8. Press TARE to return to the boot display.

4.6.2 Firm and App

About Boot Firm and App

1. From boot, press UNITS …

FirM is displayed. This stands for firmware.

2. Repeat the same pattern of key presses in steps 2 through 7 to view the part number and version for the FirM. and APP menu items.

4.6.3 Serial

About Boot Firm App Serial

1. With APP displayed, press UNITS …

SEriAL is displayed.

2. Press SELECT …

The first four digits of the indicator serial number are displayed. Press UNITS to view the last five digits.

3. Press TARE to return to the SEriAL display.

4.6.4 Enet

About Boot Firm App Serial Enet

1. From oPtion, press UNITS …

EnEt is displayed. Use this item to view the values for the IP, Subnet, Gateway and MAC addresses.

2. Press SELECT …

iP Addr is displayed. Use this item to view the four part IP address.

3. Press SELECT …

1 XXX is displayed. This is first octet of the IP address

4. Press ZERO …

2 XXX is displayed. This is second octet of the IP address.

If the indicator is connected to an ethernet network, the values displayed will be the current assigned addresses.

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5. Press ZERO …

3 XXX is displayed. This is third octet of the IP address.

6. Press ZERO …

4 XXX is displayed. This is fourth octet of the IP address.

7. Press ZERO …

iP Addr is displayed.

8. Press UNITS …

Subnet is displayed.

9. Repeat this sequence of key presses for the Subnet, Gateway and MAC addresses.

10. When finished press TARE …

EnEt is displayed.

4.6.5 Dload

About Boot Firm App Serial Enet Dload

1. From EnEt, press UNITS …

dLoAd is displayed. This stands for download. Under SSEriAL you can view the serial number of the software application that created the configuration file. Under dSEriAL you can view the serial number of the software application that downloaded the configuration file. This is used for security and licensing purposes.

2. Press SELECT …

SSEriAL is displayed.

3. Press SELECT …

The 1st half of the serial number of the creating application of the configuration file is displayed.

4. Press ZERO to show the 2nd half.

5. Press F1 …

SSEriAL is displayed.

6. Press UNITS …

dSEriAL is displayed.

7. Press SELECT …

The 1st half of the serial number of the downloading application of the configuration file was downloaded to, is displayed.

8. Press ZERO to show the 2nd half.

9. Press F1 …

dSEriAL is displayed.

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4.7 Audit menu

10. Press TARE until About is displayed.

11. To exit the menu, see Exiting the menus on page 30.

4.7 Audit menu

The Audit menu is shown in Figure 4.4.

Figure 4.4 Audit menu

Use this menu to display audit counters for configuration and calibration. Each is explained below. Use the Numeric entry procedure on page 15 when you need to enter values.

4.7.1 Counter

Audit Counter

1. Access the Audit menu and press SELECT …

countEr is displayed. This has two counters that tell you how many times the indicator has been configured and calibrated.

2. Press SELECT …

conFig is displayed.

3. Press SELECT again …

A number appears showing how many times the indicator has been configured.

4. Press ZERO …

conFig is displayed.

5. Press UNITS …

cALib is displayed.

6. Press SELECT …

A number appears showing how many times the indicator has been calibrated.

Audit

Counter

Config Calib

Displaysnumber of

configurations

Displaysnumber of

calibrations

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

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38 ZM201 Indicator User Instructions

Menus

7. Press ZERO …

cALib is displayed.

8. Press TARE …

countEr is displayed.

9. This completes the Audit menu. To exit the menu, see Exiting the menus on page 30.

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ZM201 Indicator User Instructions 39

5.1 Default print formats

5 CommunicationsThe ZM201 can communicate through these ports:

l Seriall Ethernet

5.1 Default print formats

Below are examples of the ten default formats that are available. The default unit of measure may change based on your geography.

General Weighing (Format #1)

General Weighing (Format #2)Default for Accumlator App.

Active Count (Format #3)Default for Counting App.

Net weight onlyGeneral Weighing (Format #4)Default for Checkweighing App.

Active displayed weight valueGeneral Weighing (Format #5)Default for Batching App.

Gross 272.04 lb Tare 95.88 lb Net 176.16 lb

Transaction Count: 10 Gross 272.04 lb Tare 95.88 lb Net 176.16 lb

Count 176

Net 176.16 lb

G 272.04 lb

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40 ZM201 Indicator User Instructions

Communications

The indicator can be configured for many other outputs to match the application.

Peak Weighing (Format #6)

Remote Display (Format #7)Active displayed weight value

Print Totals ( Format #8)Default for Accumulator App.

Print Totals (Format #9)Default for Counting App.

Create your own (Format #10)

Peak Max 1000.02 lb

272.04 lb G

Transaction Count: 10Gross Total 272.04 lb Tare Total 95.88 lb Net Total 176.16 lb

Transaction Count: 10Count Total 176

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ZM201 Indicator User Instructions 41

6 Error messagesThe following error messages may be displayed during use of the indicator:

Message Display

Overload

Can’t fit on display

Underload

Can’t

Entry not in valid range

Password entry failed

Remote display not receiving data from the

master indicator

Indicator did not reach a stable zero weight

within time window set for automated

weighing process.

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42 ZM201 Indicator User Instructions

String index/character data entry

7 String index/character data entryIn the User menu there is an entry, Site ID, that requires you to enter text in a seven digit string. Below are guidelines to create or edit text in this string. This is a sample of a string entry display.

Left-flashing bar graph segments indicate you are in the String Index select mode. Use the Table 1 key legend to:

l move to the index number you want to editl add a new index numberl delete an existing index number.

After you select the index number, use the Table 2 key actions to edit the character for that index number.

When these segments are flashing, you are in the string index select mode. In this mode you select the index character you want to edit or add/delete a character.

String Indexnumber

Character(ASCII characters

are entered as decimal values)

Table 1: Key Action When In The String Index Select Mode

Action TARE SELECT ZERO PRINT UNITS F1

Momentary Key Press Does nothing

Selects the index character for editing

using the key actions in Table 2

EXITMoves left one position in the

index

Moves right one position in

the indexESC/Abort

Long Key PressDeletes current

character

Append new character after this point

Default character added is 32 (space)

Does nothing

Page Up(Decrements index by 10)

Page Down(Increments index by 10)

Does nothing

Table 2: Key Action When In The Character Edit Mode

Action TARE SELECT ZERO PRINT UNITS F1

Single Key PressIncrements the flashing digit by

1

Decrements the flashing

digit by 1Enter

Delete flashing digit

Add Digit ESC/Abort

Long Key PressMove flashing

digit leftMove flashing

digit rightDoes nothing

Delete the entire entry

Does nothing Does nothing

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ZM201 Indicator User Instructions 43

8 Supervisor menuThis menu allows a supervisor to change those functions of an application that are configurable. Access the supervisor menu using the password 1793. Refer to Accessing the menus on page 29 for instructions.

The Supervisor menu changes based on the active application. Go to the appropriate section.

l General Weighing application supervisor menu on page 44

l Accumulator application supervisor menu on page 49

l Counting application supervisor menu on page 52

l Checkweighing application supervisor menu on page 55

l Batching application supervisor menu on page 58

l Peak Hold application supervisor menu on page 61

l Remote Display application supervisor menu on page 63

Wherever there is an option to print information in the any of the supervisor’s menus, the information will print out of Port 1 or Port 2, whichever is configured.

The menus are always explained in a sequential manner to cover all information in a logical fashion. You will probably never access all the menu items in this manner. You can navigate to the area of the menu that needs to be changed by using the navigation key chart shown with the menus.

Use the Numeric entry procedure on page 15 when you need to enter values.

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44 ZM201 Indicator User Instructions

Supervisor menu

8.1 General Weighing application supervisor menu

Figure 8.1 shows the Supervisor menu when you are in the General Weighing application.

Figure 8.1 Supervisor menu for the General Weighing application

Follow these steps to set the items in the Supervisor menu.

The Setpoint menu is the same for all the applications so will only be explained once here. Exceptions are noted in the text.

Super

Setpnt

Edit Print Reset

No Yes

Battery

Enable Tmout

Off On

Port 1 Port 2

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu PrntHld User

Off On

Annun

Bold boxes and text denote defaults.

1-3600 minutes

Keyin

value

Keyin

value

Keyin

value

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

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ZM201 Indicator User Instructions 45

8.1 General Weighing application supervisor menu

8.1.1 Setpoint

Super Setpoint

1. With the General Weighing application active, access the Supervisor menu. Refer to Accessing the menus on page 29 for instructions. From SuPEr, press SELECT …

SEtPnt is displayed. Use this to:

l set the function of the setpoint annunciatorsl enter up to three setpoint valuesl select inputs for up to three inputsl print the setpoint settingsl reset all setpoint settings to factory defaults.

Annunciators

Setpoint Edit Annun

2. From SEtPnt, press SELECT …

Edit is displayed.

3. Press SELECT …

Annun is displayed. (Annun is not included in the Batch application Supervisor menu. Skip steps 3 through 5).

This stands for annunciators, referring to the SP1, SP2 and SP3 setpoint annunciators. By default (oFF) these annunciators are ON when the displayed weight is below the setpoint value or OFF above the setpoint value. If you select on, the annunciators work in the opposite fashion--OFF when below, ON when above.

4. Press SELECT …

The current setting is displayed (oFF or on).

5. Press UNITS to toggle between the choices and when your choice is displayed, press ZERO to accept …

Annun is displayed.

The and symbols used in this section stand for direction moved in the menu. So Super Setpoint, shown above, illustrates that you move down from SuPEr to SEtPnt. This will help you keep track of where you are in the menu structure.

A setpoint value can be entered up to scale capacity.

Turn off or disable any setpoints you are not using. See the Service manual for information on disabling or turning off setpoints.

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46 ZM201 Indicator User Instructions

Supervisor menu

Outputs

Setpoint Edit Annun Out

6. Press UNITS …

out1 is displayed. This is the weight value for setpoint 1.

7. Press SELECT …

The current value is displayed with a flashing right digit.

8. Press ZERO to accept the displayed value or key in a new value and press ZERO to accept …

out1 is displayed.

9. Press UNITS …

out2 is displayed.

Inputs

Setpoint Edit Annun Out In

10. Repeat steps 7 through 9 for out2 and out3. Press UNITS when finished …

in1 is displayed. This stands for input 1. Use this to assign a function to input 1 when an external switch is tripped. Default choice is nonE. The choices are listed in Figure 8.1.

11. From in1, press SELECT …

The current choice is displayed.

12. Press UNITS to scroll through the choices and when your choice is displayed, press ZERO to accept …

in1 is displayed.

13. Press UNITS …

in2 is displayed.

14. Repeat steps 11 through 13 for in2 and in3. Press TARE when finished …

Edit is displayed.

The remote input can be used to perform an accumulated print total function. Use the PrintHoLd function to simulate a “press and hold” of the PRINT key. If you are using a momentary switch, press and release. If you are using a toggle switch, switch it ON then OFF to reset the function for the next time.

Inputs and Outputs must be enabled ON in a separate password protected menu. Some input choices will not apply in the application that is active.

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ZM201 Indicator User Instructions 47

8.1 General Weighing application supervisor menu

Print

Setpoint Edit Print

15. Press UNITS …

Print is displayed. Use this to print the settings under SEtPnt.

16. Press SELECT …

Port 1 is displayed.

17. Press F1 to abort the print process or press UNITS to scroll to the desired port and press ZERO to print the information …

Print is displayed after either action.

Reset

Setpoint Edit Print Reset

18. Press UNITS …

rESEt is displayed. Use this to reset the settings under Edit to factory defaults.

19. Press SELECT …

no is displayed.

20. Press ZERO to abort the reset or press UNITS …

YES is displayed.

21. Press ZERO to reset the settings to factory defaults …

rESEt is displayed.

22. Press TARE …

SEtPnt is displayed.

8.1.2 Battery

Super Setpoint Battery

1. Press UNITS …

bAttErY is displayed. Use this to enable the battery and to set a timeout length (in minutes). If this time expires with no scale or keypad activity the indicator will automatically shut off.

The battery status and timeout features are for the internal battery option and do not function with other battery sources.

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48 ZM201 Indicator User Instructions

Supervisor menu

Enable

Battery Enable

2. Press SELECT …

EnAbLE is displayed. Choices are oFF and on. Choose oFF to disable battery usage. Choose on to enable battery usage.

3. Press UNITS to toggle between the choices and when your choice is displayed, press ZERO to accept …

EnAbLE is displayed.

Timeout

Battery Enable Timeout

4. Press UNITS …

tMout is displayed. This stands for timeout. Use this to set the length of time before inactivity of the scale and keypad cause battery power to be shutoff. Values between 0 and 1440 minutes are valid.

5. Press SELECT …

A numeric entry screen appears.

6. Key in a value, in minutes and press ZERO to accept …

tMout is displayed.

7. This completes the Supervisor menu for General Weighing. Repeatedly press TARE until the indicator returns to normal weighing mode.

The current weight value is displayed.

Only enable the battery and set the tMout value if using the internal ZM201 battery option. The shut off timer will not work with other external battery sources.

The changes are saved automatically and the indicator reboots.

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ZM201 Indicator User Instructions 49

8.2 Accumulator application supervisor menu

8.2 Accumulator application supervisor menu

Figure 8.2 shows the Supervisor menu when you are in the Accumulator application:

Figure 8.2 Supervisor menu for the Accumulator application

Follow these steps to set the items in the Supervisor menu.

Super

Setpnt

Edit Print Reset

No Yes

Accum

Prt Tot Tot Fmt Clr Tot Reset

Off On No YesOff On

Battery

Enable Tmout

Off On

Port 1 Port 2

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu PrntHld User

Off On

Annun

Bold boxes and text denote defaults.

1-3600 minutes

Keyin

value

Keyin

value

Keyin

value

Enter Printformat # for Total operation

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

The Setpnt and bAttErY submenus in Figure 8.2 are the same as described in General Weighing application supervisor menu on page 44. Go there for information on those submenus. The unique submenus to this application are described below.

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50 ZM201 Indicator User Instructions

Supervisor menu

8.2.1 Accumulator

Super Setpoint Accum

1. With the Accumulator application active, access the Supervisor menu using password 1793. Refer to Accessing the menus on page 29 for instructions. From SuPEr, press SELECT …

SEtPnt is displayed.

2. Press UNITS …

AccuM is displayed. Use this to set the items relating to accumulation. Under AccuM you can do the following:

l Enable/Disable the ability to print the accumulated total (Prt tot).l Key in a print format number for printing the total accumulated weight

information (tot FMt).l Enable/Disable the ability to clear the total accumulation information

when the total is printed (clr tot). l Reset the accumulator memory channel value to 0 (rESEt).

The following steps describe the procedure to set these items.

Print total

Accum Print Total

3. From AccuM, press SELECT …

Prt tot is displayed. This stands for print total.

4. Press SELECT …

oFF is displayed.

5. Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total …

Prt tot is displayed.

If enabled, during normal operation the user can press and hold PRINT for three seconds and the selected total print format (see step 8) will be sent out any port that is set up to printed. The display will flash Prn-tot.

Total format

Accum Print Total Total Format

6. Press UNITS …

tot FMt is displayed. This stands for the total print format.

7. Press SELECT …

The current print format number is displayed with a flashing right-most digit. (Default is format 8)

8. Press ZERO to accept the existing setting or key in a new format number and press ZERO …

tot FMt is displayed.

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ZM201 Indicator User Instructions 51

8.2 Accumulator application supervisor menu

Clear total

Accum Print Total Total Format Clear Total

9. Press UNITS …

cLr tot is displayed. This stands for clear total. Choose on to enable clearing the accumulated total when printed. Choose oFF to disable this function.

If enabled, the total is cleared if the user presses and holds the PRINT key for three seconds. The message cLr-tot will flash. The total is printed prior to clearing if this was enabled in step 5 above.

10. Press SELECT …

The current setting is displayed.

11. Press UNITS to toggle between the choices and when your choice is displayed, press ZERO to accept …

cLr tot is displayed.

Reset

Accum Print Total Total Format Clear Total Reset

12. Press UNITS …

rESEt is displayed. Use this to reset the all the items under AccuM to the factory defaults.

13. Press SELECT …

no is displayed.

14. Press ZERO to abort the reset or press UNITS …

YES is displayed.

15. Press ZERO to reset the settings to factory defaults …

rESEt is displayed.

16. Press TARE …

AccuM is displayed.

17. Press UNITS …

bAttErY is displayed. The battery menu is identical in all the applications. Refer to step 1 on page 47 for information on setting up the battery.

18. This completes the Supervisor menu for the Accumulation application. Repeatedly press TARE until the indicator returns to normal weighing mode.

The current weight value is displayed.

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52 ZM201 Indicator User Instructions

Supervisor menu

8.3 Counting application supervisor menu

Figure 8.3 shows the Supervisor menu when you are in the Counting application:

Figure 8.3 Supervisor menu for the Count application

Follow these steps to set the items in the Supervisor menu.

8.3.1 Count

Super Setpoint Count

1. With the Count application active, access the Supervisor menu using password 1793. Refer to Accessing the menus on page 29 for instructions. From SuPEr, press SELECT …

SEtPnt is displayed.

Count

Super

Setpnt

Edit Print Reset

No Yes

Battery

Enable Tmout

Off On

Port 1 Port 2

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu PrntHld User

Off On

Annun

Prt Tot Tot Fmt Clr Tot Reset

Off On No YesOff On

Bold boxes and text denote defaults.

1-3600 minutes

Keyin

value

Keyin

value

Keyin

value

Enter Printformat # for Total operation

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

The Setpnt and bAttErY submenus in Figure 8.3 are the same as described in General Weighing application supervisor menu on page 44. Go there for information on those submenus. The unique submenus to this application are described below.

The cnt Acc submenu is the same described in the Accum submenu in the Accumulator application. Refer to step 3 on page 50.

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ZM201 Indicator User Instructions 53

8.3 Counting application supervisor menu

2. Press UNITS …

count is displayed. Use this to set the items relating to counting:

l Enable/Disable the ability to print the accumulated total (Prt tot).l Key in a print format number for printing the total accumulated

information (tot FMt).l Enable/Disable the ability to clear the total accumulation information

when the total is printed (clr tot). l Reset the accumulator memory channel value to 0 (rESEt).

The following steps describe the procedure to set these items.

Print total

Count Print Total

3. From count, press SELECT …

Prt tot is displayed. This stands for print total.

4. Press SELECT …

oFF is displayed.

5. Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total …

Prt tot is displayed.

If enabled, during normal operation the user can press and hold PRINT for three seconds and the selected total print format (see step 8 below) will be sent out any port that is set up to print. The display will flash Prn-tot.

Total format

Count Print Total Total Format

6. Press UNITS …

tot FMt is displayed. This stands for the total print format.

7. Press SELECT …

The current print format number is displayed with a flashing right-most digit. (Default is format 8)

8. Press ZERO to accept the existing setting or key in a new format number and press ZERO …

tot FMt is displayed.

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54 ZM201 Indicator User Instructions

Supervisor menu

Clear total

Count Print Total Total Format Clear Total

9. Press UNITS …

cLr tot is displayed. This stands for clear total. Choose on to enable clearing the accumulated total when printed. Choose oFF to disable this function.

If enabled, the total is cleared if the user presses and holds the PRINT key for three seconds. The message cLr-tot will flash. The total is printed prior to clearing if this was enabled in step 5 above.

10. Press SELECT …

The current setting is displayed.

11. Press UNITS to toggle between the choices and when your choice is displayed, press ZERO to accept …

cLr tot is displayed.

Reset

Accum Print Total Total Format Clear Total Reset

12. Press UNITS …

rESEt is displayed. Use this to reset the all the items under count to the factory defaults.

13. Press SELECT …

no is displayed.

14. Press ZERO to abort the reset or press UNITS …

YES is displayed.

15. Press ZERO to reset the settings to factory defaults …

rESEt is displayed.

16. Press TARE …

count is displayed.

17. Press UNITS …

bAttErY is displayed. The battery menu is identical in all the applications. Refer to step 1 on page 47 for information on setting up the battery.

18. This completes the Supervisor menu for the Accumulation application. Repeatedly press TARE until the indicator returns to normal weighing mode.

The current weight value is displayed.

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ZM201 Indicator User Instructions 55

8.4 Checkweighing application supervisor menu

8.4 Checkweighing application supervisor menu

Figure 8.4 shows the Supervisor menu when you are in the Checkweighing application:

Figure 8.4 Supervisor menu for the Checkweighing application

Follow these steps to set the items in the Supervisor menu.

8.4.1 Check

Super Setpoint Check

1. With the Checkweighing application active, access the Supervisor menu using password 1793. Refer to Accessing the menus on page 29 for instructions. From SuPEr, press SELECT …

SEtPnt is displayed.

2. Press UNITS …

chEcK is displayed. This stands for checkweigher. Use this to set the items relating to checkweighing:

l Set under divisions for acceptable target weight (undrdiv)

Undrdiv Overdiv

Check

Super

Setpnt

Edit Print Reset

No Yes

Reset

No Yes

Battery

Enable Tmout

Off On

Port 1 Port 2

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu PrntHld User

Off On

Annun

Bold boxes and text denote defaults.

1-3600 minutes

0-100 0-100

Keyin

value

Keyin

value

Keyin

value

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

The Setpnt and bAttErY submenus in Figure 8.4 are the same as described in General Weighing application supervisor menu on page 44. Go there for information on those submenus. The unique submenus to this application are described below.

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56 ZM201 Indicator User Instructions

Supervisor menu

l Set over divisions for acceptable target weight (oVErdiV)l Reset the target values to zero.(rESEt)

Under divisions

Check Under divisions

3. Press SELECT …

undrdiv is displayed. Use this to set the number of divisions (0-100) below the target weight that is still within the accept window.

4. Press SELECT …

The current value is shown with a flashing right-most digit.

5. Press ZERO to accept the current value or key in a new value and press ZERO to accept …

undrdiv is displayed.

Over divisions

Check Under divisions Over divisions

6. Press UNITS …

oVErdiV is displayed. Use this to set the number of divisions (0-100) above the target weight that is still within the accept window.

7. Press SELECT …

The current value is shown with a flashing right-most digit.

8. Press ZERO to accept the current value or key in a new value and press ZERO to accept …

oVErdiV is displayed.

The checkweigher uses the Latch method for outputs. This means that the weight has to stabilize before the annunciator and output for the appropriate condition (Under, Accept or Over) are activated.

In latch mode, once activated the annunciator and output will remain unchanged until the item is removed and the gross weight returns to inside the gross zero band.

If you are keying in the upper/lower limit as the method for setting a target weight, the undrdiv and oVErdiV parameters do not affect the checkweighing process. They only work for setting the acceptable range in the target weight method. See Weighing a target object on page 23.

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ZM201 Indicator User Instructions 57

8.4 Checkweighing application supervisor menu

Reset

Check Under divisions Over divisions Reset

9. Press UNITS …

rESEt is displayed. Use this to reset the all the checkweigher variables to the factory defaults.

10. Press SELECT …

no is displayed.

11. Press ZERO to abort the reset or press UNITS …

YES is displayed.

12. Press ZERO to reset the settings to factory defaults …

rESEt is displayed.

13. Press TARE …

chEcK is displayed.

14. Press UNITS …

bAttErY is displayed. The battery menu is identical in all the applications. Refer to step 1 on page 47 for information on setting up the battery.

15. This completes the Supervisor menu for the Checkweighing application. Repeatedly press TARE until the indicator returns to normal weighing mode.

The current weight value is displayed.

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58 ZM201 Indicator User Instructions

Supervisor menu

8.5 Batching application supervisor menu

Figure 8.5 shows the Supervisor menu when you are in the Batching application:

Figure 8.5 Supervisor menu for the Batching application

Follow these steps to set the items in the Supervisor menu.

8.5.1 Batch

Super Setpoint Batch

1. With the Batching application active, access the Supervisor menu using password 1793. Refer to Accessing the menus on page 29 for instructions. From SuPEr, press SELECT …

SEtPnt is displayed.

Super

Setpnt

Edit Print Reset

No Yes

Batch

Mode Disp

Net Gross

Auto Manual

Battery

Enable Tmout

Off On

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu

Port 1 Port 2

PrntHld User

Bold boxes and text denote defaults.

1-3600 minutes

Keyin

value

Keyin

value

Keyin

value

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

The Setpnt and bAttErY submenus in Figure 8.5 are the same as described in General Weighing application supervisor menu on page 44. Go there for information on those submenus. The unique submenus to this application are described below.

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ZM201 Indicator User Instructions 59

8.5 Batching application supervisor menu

2. Press UNITS …

bAtch is displayed. Use this to set the items relating to batching:

l Select auto or manual operation. (ModE)l Set gross or net display mode. (diSP)

See Notes on batching on page 60 for information about settings for batching.

Mode

Batch Mode

3. Press SELECT …

ModE is displayed. Mode has two choices: Auto or MAnuAL. There is a detailed description for each type in the section titled Batching application on page 25

4. Press SELECT …

The current setting is displayed.

5. Press UNITS to toggle between the choices and when your choice is displayed, press ZERO to accept …

ModE is displayed.

Display

Batch Mode Display

6. Press UNITS …

diSP is displayed. Display has two choices: NEt or GroSS. Each is explained below:

NEt Choose Net to base batching on net weights.

GroSS Choose Gross to base batching on gross weights.

7. Press SELECT …

The current setting is displayed.

8. Press UNITS to toggle between the choices and when your choice is displayed, press ZERO to accept …

diSP is displayed.

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8.5.2 Notes on batching

If MODE is set to AUTO, the batch process will continue until the final ingredient is completed. Between each ingredient there will be a slight delay to allow for motion and final weight.

If MODE is set to MANUAL, this requires that you press F1 between each ingredient to complete the fill cycle.

If DISP is set to NET, an autotare will occur prior to each ingredient and the Out 1, 2 and 3 fill weights will be based on Net weight.

If DISP is set to GROSS, no autotare will occur and the Out 1, 2 and 3 fill weights would be based on the Gross weight of the accumulated ingredients. If Ingredient 1 amount is 10, Ingredient 2 amount is 20 and ingredient 3 amount is 30 then you would enter Out 1 = 10, Out 2 = 30 (10 + 20) and Out 3 = 60 (10 + 20 + 30). Output setpoints are based on the actual displayed Gross weight so if inaccurate amounts of ingredient are experienced during the batch then it may affect the amount of each subsequent ingredient that is added.

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8.6 Peak Hold application supervisor menu

8.6 Peak Hold application supervisor menu

Figure 8.6 shows the Supervisor menu when you are in the Peak Hold application:

Figure 8.6 Supervisor menu for the Peak Hold application

8.6.1 Peak hold

Super Setpoint P-hold

1. With the Peak Hold application active, access the Supervisor menu using password 1793. Refer to Accessing the menus on page 29 for instructions. From SuPEr, press SELECT …

SEtPnt is displayed.

2. Press UNITS …

P-hoLd is displayed. Use this to reset the max peak value. If the F1 key is disabled, which is the normal key to reset peak value, the supervisor needs an alternate method to reset these values.

The Setpnt and bAttErY submenus in Figure 8.6 are the same as described in General Weighing application supervisor menu on page 44. Go there for information on those submenus. The unique submenus to this application are described below.

Super

Setpnt

Edit Print Reset

No YesPort 1

Battery

Enable Tmout

Off On

P-hold

Reset

No Yes

Port 2

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu PrntHld User

Off On

Annun

Keyin

value

Keyin

value

Keyin

value

Bold boxes and text denote defaults.

1-3600minutes

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

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Reset

P-hold Reset

3. Press SELECT …

rESEt is displayed.

4. Press SELECT …

no is displayed.

5. Press UNITS to toggle between the no and YES choices. Press ZERO to accept…

If you chose YES, the max peak value is reset to the current gross weight and rESEt is displayed.

6. Press TARE repeatedly to exit and save changes.

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8.7 Remote Display application supervisor menu

8.7 Remote Display application supervisor menu

To configure the indicator for remote display operation you must choose the mode of operation in the supervisor menu and configure the port. Configuring the port is done through a password protected menu. Contact your supervisor or your local Avery Weigh-Tronix representative for more information.

Figure 8.7 shows the Supervisor menu when you are in the Remote Display application:

Figure 8.7 Supervisor menu for the Remote Display application

1. With r-diSP displayed press SELECT …

EnAbLE is displayed. Use this to enable or disable the remote display function. Choices are OFF (disable) or on (enable).

2. Press SELECT …

The current setting is displayed.

3. Press UNITS to toggle between the choices and press ZERO to accept the displayed choice …

EnAbLE is displayed.

4. Press TARE …

r-diSP is displayed.

The Setpnt and bAttErY submenus in Figure 8.7 are the same as described in General Weighing application supervisor menu on page 44. Go there for information on those submenus. The unique submenu to this application is described below.

Super

Setpnt

Edit Print Reset

No Yes

R-disp

Off On

Port 1 Port 2

Enable

Battery

Enable Tmout

Off On

Out1 Out2 Out3 In1 In2 In3

None Print Units

Select Tare Zero F1 Accu PrntHld User

Off On

Annun

Keyin

value

Keyin

value

Keyin

value

Bold boxes and text denote defaults.

1-3600minutes

SELECT =

TARE =

PRINT =

UNITS =

ZERO =

F1 = Escape or

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Settings in two password protected menus must be made to configure the indicator for remote display operation. Contact your local Avery Weigh-Tronix representative for information on setting up the indicator as a Primary or Secondary indicator.

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Avery Weigh-Tronix USA1000 Armstrong Dr.Fairmont MN 56031 USATel:507-238-4461Fax:507-238-4195Email: [email protected]

Avery Weigh-Tronix UKFoundry Lane,Smethwick, West Midlands,England B66 2LPTel:+44 (0) 8453 66 77 88Fax:+44 (0)121 224 8183Email: [email protected]