zenpure 1 microfiltration: 1. maximizing protein recovery. 2. complete asepsis: eliminating hose...
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ZenPure
ZenPure
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ZenPureMicrofiltration:
1. Maximizing protein recovery. 2. Complete asepsis: eliminating hose barbs
and triclamps. 3. New optimal design filter for bulk
throughput
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ZenPure
ZenPure
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ZenPureZeroing in on Protein
RecoveryThe economic impact of maximizing recovery of very
high value therapeutic products from single use systems
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ZenPure
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Outline
• The Problem: Liquid Holdup in Single Use Systems• Currently Available Solutions• ZenPure’s ZenCap® Zero• Case Studies of Economic Impact
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ZenPure
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The Problem: Liquid Holdup
• Liquid Holdup can account for significant product loss in biopharmaceutical processes.
• Process equipment can be designed to reduce holdup, and use of a purge-gas blow-down can remove residual holdup in many components.
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• Even lab-scale experiments can result in significant liquid holdup if no measures are taken.
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ZenPure
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The Problem: Holdup in Filter Capsules
• Void Spacesin the filtercapsule
• Downstreaminaccessibledue to filtermembrane
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ZenPure
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The Problem: High Bubble Points• Microporous membrane filters resist the flow of gas
through their pores once wet-out with liquid.
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• Sterilizing-Grade Membrane filters have Bubble Points in the range of 50 psi.
• Many pre-filters have bubble points higher than 20 psi.• Air purge at these pressures is often not feasible in
single-use systems.
rKBP
1
(where K is a constant based on properties of the
membrane and wetting fluid)
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ZenPure
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Currently Available ‘Solutions’
• Ignore the problem– In many applications, the holdup is simply lost as reduced
yield.• Exceed Filter Bubble Point
– Typically not possible due to system pressure constraints.– May exceed Max Filter Differential Pressure for <0.2 µm
membranes.• Buffer Flush
– Benefits:• Removes all residual
– Disadvantages• Dilutes product (Costly to concentrate or unacceptable)• Cost of buffer
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ZenPure
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ZenPure’s ZenCap® ZeroA patent pending technology, providing ready-to-use full size filter assemblies that have been specially designed for maximizing process efficiency.
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Optimized Capsule Design Reduces Void Space for Liquid Holdup
Sterile Air Port AllowsAccess to theDownstream Holdup
Multiple configurations andfittings types come standard
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Key Features
• ReducedVoid Space
• Sterile PortEliminatesDownstreamHoldup
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A ZenPure Patent Pending Technology
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Reducing Holdup to ZERO
• Compared with other commercially available capsule filters, the ZenCap Zero significantly reduces upstream and downstream holdup, effectively reducing it to ZERO.
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250-350 ml Saved per 10” Capsule
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Case Study
High Value Diagnostics• Cannot dilute final product using buffer flush.• 300 ml recovered fluid per run.• 250 filtration runs a year.• $100 value per ml. • Gives $7,500,000 valuable savings per year.
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ZenPure
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Complete asepsis: eliminating hose barbs and triclamps.
New Filter Capsule Sanitary Connection.
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ZenPure
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Complete asepsis: eliminating hose barbs and triclamps.
1000’s of custom single use (SU) bag designs are used in our industry.
When over-molded sterile connections are the
preferred, the weakest link has been the hose barb to tube filter connection.
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ZERO ingress / ZERO egress filter capsules
New Sterile Connection• Seamless, gamma
stable TPE tube• Ready to over-mold • Soon: any length, any
diameter
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ZenPure
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Website: WWW.ZENPURE.COM Email: [email protected]
Mailing address:ZenPure Americas, Inc.
12030 Cadet CourtManassas, VA 20109
Phone: 703-335-9910Fax: 703-310-6232
Thank You!
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