AUTOMOTIVE INDUSTRY LIGHTING SOLUTION CATALOG

ZEB

RA

-LED

201

8

IVECO INSPECTION LINE SPAIN

MAN PAINT CABINET POLAND INSPECTION LINES TURKEY PAINT CABINET TURKEY

HYUNDAI INSPECTION LINES TURKEY PRODUCTION LINES TURKEY PRESS INSPECTION TURKEY

FORD INSPECTION LINES TURKEY FORD PAINT CABINET TURKEY FORD UNDERGROUD LIGHTING TURKEY

FIATINSPECTION LINES TURKEY PAINT CABINET TURKEY UNDERGROUD LIGHTING TURKEY PRESS INSPECTION TURKEY

PEGEOUT INSPECTION LINES TURKEY

TURK TRACTOR INSPECTION LINES TURKEY PRODUCTION LINES TURKEY

RENAULT INSPECTION LINES TURKEY PRODUCTION LINES TURKEY AVES LIGHTING TURKEY

MERCEDES PRODUCTION LINES TURKEY MERCEDES INSPECTION LINES TURKEY

ISUZU PAINT CABINET TURKEY

BMC PAINT CABINET TURKEY

RE

FE

RE

NC

E

2

3

EAE AYDINLATMA A.Ş. which has developed successful lighting applications in different processes in many sectors, in industrial lighting, has now planned and successfully implemented lighting applications as a result of development of lighting fixtures, in the automotive sector which is now the leader of the industry.

As can be seen in the following pages of the catalogue, lighting applications that appeal to nearly all sections of the automotive sector have been presented technically and visually as well.

Correct lighting design that targets fundamental criteria listed below, has raised the process flow quality of the automotive sector:

- Glare,- Saturated lighting level- Long life- Easy of maintenance- Energy savings

AUTOMOTIVE LIGHTING

4 5

ZEBRA-LED ACCESORIES 28

ZEBRA-LED CERTIFICATES 30

SURFACE CONTROL TABLES 18

ENERGY SAVINGS SOLUTIONS 26

TRUCKS SURFACE CONTROL FINISHING LINES 14

BUSES SURFACE CONTROL FINISHING LINES 12

VEHICLES SURFACE CONTROL FINISHING LINES 10

CAGE TECHNIQUE SURFACE CONTROL FINISHING AREAS 16

PRODUCTION LINES 20

PAINT CABINS 24

VEHICLES ZEBRA TECHNIQUE FINISHING LINES 6

INDEX

GROUND RECESSED LUMINAIRES

4 5

ZEBRA-LED ACCESORIES 28

ZEBRA-LED CERTIFICATES 30

SURFACE CONTROL TABLES 18

ENERGY SAVINGS SOLUTIONS 26

TRUCKS SURFACE CONTROL FINISHING LINES 14

BUSES SURFACE CONTROL FINISHING LINES 12

VEHICLES SURFACE CONTROL FINISHING LINES 10

CAGE TECHNIQUE SURFACE CONTROL FINISHING AREAS 16

PRODUCTION LINES 20

PAINT CABINS 24

VEHICLES ZEBRA TECHNIQUE FINISHING LINES 6

INDEX

GROUND RECESSED LUMINAIRES

6

VEHICLES ZEBRA TECHNIQUES

FINISHING LINES

7

FINISHING LINES

Finishing lines are where the vehicle paint quality is controlled for the last time. When the vehicle is being painted, there is always error present, so the last control must be carried out with diligence.

The errors on the vehicle surface are hidden so as to make then indistinguishable to the naked eye. Therefore in order to make the last control personnel more productive, there has to be a saturated light level on the vehicle surface consisting of light and dark strips that form a contrast.

This contrast di�erence enables the detection of errors by the human eye as the vehicle passes between strips of light. This e�ect produced on the vehicle surface is known as the zebra e�ect.

THE IMPORTANCE OF GLARE ON THE FINISHING LINES

Glare is the disturbance caused by excessive light re�ection on the human eye. The perception of an eye viewing a light source with excessive glare ratio is reduced.

For net error detection on the �nishing lines, care must be taken so that when the eye is confronted with direct light to ensure it is not disturbed. Otherwise even obvious errors can remain undetected.

According to international standards (CIE), the maximum glare value, where an eye will not be disturbed is accepted as 30.

For this reason it is essential that the �xtures used must cause excessiveanti-glare and must provide calculable results.

ZEBRA-LED EFFECT

Zebra-LED e�ect is the creation of alternating light and dark strips of light on the surface of the vehicle and thus providing the necessary contrast.

The zebra e�ect ensures quicker detection of errors that pass between contrasting light and dark light strips

In order to provide for this e�ect, the light source must be not be visible from the re�ection on the vehicle surface. The width of the light strips must be between 10-15cm.

Only a light strip as wide as the re�ector surface must be visible from the re�ection on the vehicle surface and the re�ection from the dark strip must not contain any light glare or light source.

Therefore embedded Zebra-LED �xtures must be used on a vertical plane on the side, roof and under the door of the vehicle in order to ensure this e�ect.

Min. 2000lux

6

VEHICLES ZEBRA TECHNIQUES

FINISHING LINES

7

FINISHING LINES

Finishing lines are where the vehicle paint quality is controlled for the last time. When the vehicle is being painted, there is always error present, so the last control must be carried out with diligence.

The errors on the vehicle surface are hidden so as to make then indistinguishable to the naked eye. Therefore in order to make the last control personnel more productive, there has to be a saturated light level on the vehicle surface consisting of light and dark strips that form a contrast.

This contrast di�erence enables the detection of errors by the human eye as the vehicle passes between strips of light. This e�ect produced on the vehicle surface is known as the zebra e�ect.

THE IMPORTANCE OF GLARE ON THE FINISHING LINES

Glare is the disturbance caused by excessive light re�ection on the human eye. The perception of an eye viewing a light source with excessive glare ratio is reduced.

For net error detection on the �nishing lines, care must be taken so that when the eye is confronted with direct light to ensure it is not disturbed. Otherwise even obvious errors can remain undetected.

According to international standards (CIE), the maximum glare value, where an eye will not be disturbed is accepted as 30.

For this reason it is essential that the �xtures used must cause excessiveanti-glare and must provide calculable results.

ZEBRA-LED EFFECT

Zebra-LED e�ect is the creation of alternating light and dark strips of light on the surface of the vehicle and thus providing the necessary contrast.

The zebra e�ect ensures quicker detection of errors that pass between contrasting light and dark light strips

In order to provide for this e�ect, the light source must be not be visible from the re�ection on the vehicle surface. The width of the light strips must be between 10-15cm.

Only a light strip as wide as the re�ector surface must be visible from the re�ection on the vehicle surface and the re�ection from the dark strip must not contain any light glare or light source.

Therefore embedded Zebra-LED �xtures must be used on a vertical plane on the side, roof and under the door of the vehicle in order to ensure this e�ect.

Min. 2000lux

8

VEHICLES ZEBRA TECHNIQUES

FINISHING LINES

REVO ZEBRA AUTOMATION SYSTEM

Why was there a need for an automation system?

In the Revo Zebra application, in order to ensure a more detailed error detection, for di�erent coloured vehicles the light level must be changed for each colour.

For example for more Zebra e�ect on black coloured vehicles, the light level must be increased, while for white coloured cars it must be decreased. As di�erent coloured cars cab pass through a �nishing lines, the automation system must be able to automatically detect each cars colour.

EAE Automation Systems have colour di�erentiation ability.

Revo Zebra Lighting + Automation System Advantages

Paint errors termed as “Orange Peel” “are more easily detected.

The increase in visual comfort means less eye fatigue.

The ability to change light levels in accordance with the colour of the vehicle means maximization of the Zebra e�ect.

The user can specify light levels for every type od colour to be testes at the stations.

The ability to change light levels in accordance with the colour of the vehicle means, energy savings specially for light

coloured vehicles White, metallic grey etc).

In addition to the article above, the loss of heat in the environment is also ensured.

Kelvin (CCT) control for light colour means better and more detailed surface control.

Colour monitoring : An automation system that adjusts light level for each di�erent colour and moves with the vehicle for a better Zebra e�ect and energy savings.

E-Control system enables automatic level adjustment at each station group

I. Station

A B C D EII. Station III. Station

FINISHING LINE

AUTOMATION PANEL

2x1mm + 2x (3x0,75mm LIYCY)

Vehicle colour class measurement point

9

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

GROUPING : 3 OR 4 GROUP FIXTURE ASSEMBLY

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:90

4000K CRI:90

85cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZBR 025U 40CM03 2K0 TOF 85 90CRI 25W 85cm

ZBR 030U 40CM03 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM03 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM03 4K1 TOF 150 90CRI 40W 155cm

DALİ DRIVER MODELS IP65

SUSPENSION SET

DUAL SUSPENSION SETSINGLE SUSPENSION SET

TRIPLE SUSPENSION SETQUADRUPLE SUSPENSION SET

FIXTURES DETAILS

Fixtures must be chosen form long life components and all components must retain their attributes throughout their life. Re�ector, di�user, LED, Driver are examples of these components.

1- Fixtures must be anti-glare2- Fixtures must have protection class IP65.3- Di�usor surface must be easily cleanable in and impervi ous to di�erent chemicals.4- Electrical components must be easily accessible in case of electrical faults.5- Body colour must be black in order to provide light contrast.6- Fıxtures must be dimmable in order to cater for di�erent colour vehicles on the same line

8

VEHICLES ZEBRA TECHNIQUES

FINISHING LINES

REVO ZEBRA AUTOMATION SYSTEM

Why was there a need for an automation system?

In the Revo Zebra application, in order to ensure a more detailed error detection, for di�erent coloured vehicles the light level must be changed for each colour.

For example for more Zebra e�ect on black coloured vehicles, the light level must be increased, while for white coloured cars it must be decreased. As di�erent coloured cars cab pass through a �nishing lines, the automation system must be able to automatically detect each cars colour.

EAE Automation Systems have colour di�erentiation ability.

Revo Zebra Lighting + Automation System Advantages

Paint errors termed as “Orange Peel” “are more easily detected.

The increase in visual comfort means less eye fatigue.

The ability to change light levels in accordance with the colour of the vehicle means maximization of the Zebra e�ect.

The user can specify light levels for every type od colour to be testes at the stations.

The ability to change light levels in accordance with the colour of the vehicle means, energy savings specially for light

coloured vehicles White, metallic grey etc).

In addition to the article above, the loss of heat in the environment is also ensured.

Kelvin (CCT) control for light colour means better and more detailed surface control.

Colour monitoring : An automation system that adjusts light level for each di�erent colour and moves with the vehicle for a better Zebra e�ect and energy savings.

E-Control system enables automatic level adjustment at each station group

I. Station

A B C D EII. Station III. Station

FINISHING LINE

AUTOMATION PANEL

2x1mm + 2x (3x0,75mm LIYCY)

Vehicle colour class measurement point

9

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

GROUPING : 3 OR 4 GROUP FIXTURE ASSEMBLY

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:90

4000K CRI:90

85cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZBR 025U 40CM03 2K0 TOF 85 90CRI 25W 85cm

ZBR 030U 40CM03 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM03 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM03 4K1 TOF 150 90CRI 40W 155cm

DALİ DRIVER MODELS IP65

SUSPENSION SET

DUAL SUSPENSION SETSINGLE SUSPENSION SET

TRIPLE SUSPENSION SETQUADRUPLE SUSPENSION SET

FIXTURES DETAILS

Fixtures must be chosen form long life components and all components must retain their attributes throughout their life. Re�ector, di�user, LED, Driver are examples of these components.

1- Fixtures must be anti-glare2- Fixtures must have protection class IP65.3- Di�usor surface must be easily cleanable in and impervi ous to di�erent chemicals.4- Electrical components must be easily accessible in case of electrical faults.5- Body colour must be black in order to provide light contrast.6- Fıxtures must be dimmable in order to cater for di�erent colour vehicles on the same line

ZEBRA-LED

10

CAR SURFACE CONTROL

FINISHING LINES

1000lux x: 1.5m

1500lux x: 1.0m

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI

3,5m

5,0m

aa

abb

x

EAE Solutions

Enable the required lighting levels at car surface control �nishing lines on all surfaces, without glare.This increases error detection in black and white contrast.

Implementation

Zebra e�ect is a lower cost alternative to other applications.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

11

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL X

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

SINGLE SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

10

CAR SURFACE CONTROL

FINISHING LINES

1000lux x: 1.5m

1500lux x: 1.0m

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI

3,5m

5,0m

aa

abb

x

EAE Solutions

Enable the required lighting levels at car surface control �nishing lines on all surfaces, without glare.This increases error detection in black and white contrast.

Implementation

Zebra e�ect is a lower cost alternative to other applications.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

11

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL X

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

SINGLE SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZEBRA-LED

12

BUS SURFACE CONTROL

FINISHING LINES

5,5m

6,0m

1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.

xaa

Search only lines

aaaa

aaa

b

b

b

cc

cc

cc

First and last lines

b

bbbbb

EAE Solutions

On bus surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.

13

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

SUSPENSION SET

SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZEBRA-LED FIXTURE DETAILS

12

BUS SURFACE CONTROL

FINISHING LINES

5,5m

6,0m

1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.

xaa

Search only lines

aaaa

aaa

b

b

b

cc

cc

cc

First and last lines

b

bbbbb

EAE Solutions

On bus surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.

13

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

SUSPENSION SET

SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZEBRA-LED FIXTURE DETAILS

ZEBRA-LED

14

TRUCKS SURFACE CONTROL

FINISHING LINES

5,5m

6,0m

1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.

xb

b

b

c c c

�rst line

b

b

b

aabelong the trunck

aaaa

aaa

aabelong the chasis

aa

aaa

EAE Solutions

On trucks surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.

15

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

14

TRUCKS SURFACE CONTROL

FINISHING LINES

5,5m

6,0m

1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI

* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.

xb

b

b

c c c

�rst line

b

b

b

aabelong the trunck

aaaa

aaa

aabelong the chasis

aa

aaa

EAE Solutions

On trucks surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.

15

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZEBRA-LED

16

CAGE TECHNIQUE SURFACE

CONTROL AREAS

3,5m

5,0m

abb

x: 1.5m

x: 1.0m

x: 1.5m

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: ZBR 035U 40CM00 3K0 TOF 127 90CRI

600lux

1000lux

1000lux

1500lux

1200lux

2000lux

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: ZBR 035U 40CM00 3K0 TOF 127 90CRI

a: 2x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2x ZBR 035U 40CM00 3K0 TOF 127 90CRI

x1

1

1

1

2

2

2

2

EAE SOLUTIONS

Cage technique provides the required lighting levels on the vehicles on top and side surfaces in surface control �nishing lines without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

There are di�erent value lighting levels on top and side of the vehicle.

ZEBRA-LED 40W

ZEBRA-LED 35W

ZEBRA-LED 40W

ZEBRA-LED 35W

ZEBRA-LED 40W

ZEBRA-LED 35W

17

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

16

CAGE TECHNIQUE SURFACE

CONTROL AREAS

3,5m

5,0m

abb

x: 1.5m

x: 1.0m

x: 1.5m

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: ZBR 035U 40CM00 3K0 TOF 127 90CRI

600lux

1000lux

1000lux

1500lux

1200lux

2000lux

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: ZBR 035U 40CM00 3K0 TOF 127 90CRI

a: 2x ZBR 040U 40CM00 4K1 TOF 150 90CRI

b: 2x ZBR 035U 40CM00 3K0 TOF 127 90CRI

x1

1

1

1

2

2

2

2

EAE SOLUTIONS

Cage technique provides the required lighting levels on the vehicles on top and side surfaces in surface control �nishing lines without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

There are di�erent value lighting levels on top and side of the vehicle.

ZEBRA-LED 40W

ZEBRA-LED 35W

ZEBRA-LED 40W

ZEBRA-LED 35W

ZEBRA-LED 40W

ZEBRA-LED 35W

17

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS

DRIVER : DALI DRIVER / STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:9085cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZEBRA-LED

18

SURFACE CONTROL

TABLES

2,5m

2,5m

abb

500lux x: 2.25m

750lux x: 1.5m

1000 x: 2.25m

1500lux x: 1.25m

2000lux x: 1.0m

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W

a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W

a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W

a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W

x

Surface control tables are used in many processes ın the production line.

EAE Solutions

The required lighting level on metal surfaces is provided without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

The lighting levels can vary according to the physical structure of the surface. For example on matt surfaces while more light is required, shiny surfaces require less light.

19

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS

DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

21306 MN2 TRAY SUSPENSION SETMN2 VERTICAL AXIS ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65

ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:90

85cm

ZBR 015U 40CM00 LLL TOF 60 90CRI 15W 60cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

18

SURFACE CONTROL

TABLES

2,5m

2,5m

abb

500lux x: 2.25m

750lux x: 1.5m

1000 x: 2.25m

1500lux x: 1.25m

2000lux x: 1.0m

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W

a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W

a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W

a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W

a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W

b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W

x

Surface control tables are used in many processes ın the production line.

EAE Solutions

The required lighting level on metal surfaces is provided without glare. The black and white contrast increases the rate of error detection.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

The lighting levels can vary according to the physical structure of the surface. For example on matt surfaces while more light is required, shiny surfaces require less light.

19

BODY : BLACK PAINTED METAL

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS

DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

SUSPENSION SET

21306 MN2 TRAY SUSPENSION SETMN2 VERTICAL AXIS ANGLED SUSPENSION SET

FIXTURE CODES

STANDARD DRIVER MODELS IP65

ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W

4000K CRI:90

85cm

ZBR 015U 40CM00 LLL TOF 60 90CRI 15W 60cm

ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm

ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm

ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm

ZEBRA-LED

21

SUSPENSION SET

MN2 SHORT ANGLED SUSPENSION SET

BODY : BLACK PAINTED METAL

REFLECTOR : ASYMMETRIC BRIGHT ALUMINIUM (MIRO)

DIFFUSER : OPAL TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS

DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

FIXTURE CODES

STANDARD DRIVER MODELS IP65

ZBR 025U 40TK00 AS 2K5 50 SB 25W

4000K CRI:80

50cm

ZBR 050U 40TK00 AS 5K1 100 SB 50W 100cm

ZBR 076U 40TK00 AS 7K6 150 SB 75W 150cm

20

PRODUCTION LINES

3m

5m ASYMMETRIC LIGHTING DESIGN

Production lines are where the vehicles, mechanical, electrical and all othercomponents are assembled.

EAE Solutions

The required lighting level on assembly surfaces is provided without glare.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Asymmetric light distribution is directed to the working surface and thus unnecessary light distribution to other areas is prevented.

500lux x: 2.00ma: ZBR 025U 40TK00 AS 2K5 50 SB

ZEBRA-LED ASYMMETRIC 25W

600lux x: 2.20ma: ZBR 050U 40TK00 AS 5K1 100 SB

ZEBRA-LED ASYMMETRIC 50W

750lux x: 1.80ma: ZBR 050U 40TK00 AS 5K1 100 SB

ZEBRA-LED ASYMMETRIC 50W

900lux x: 1.55ma: ZBR 050U 40TK00 AS 5K1 100 SB

ZEBRA-LED ASYMMETRIC 50W

xa a

21

SUSPENSION SET

MN2 SHORT ANGLED SUSPENSION SET

BODY : BLACK PAINTED METAL

REFLECTOR : ASYMMETRIC BRIGHT ALUMINIUM (MIRO)

DIFFUSER : OPAL TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS

DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

PROTECTION CLASS : IP65

LED : 4000K - 3000K - 5700K

JOINT : STAINLESS STEEL

ZEBRA-LED FIXTURE DETAILS

FIXTURE CODES

STANDARD DRIVER MODELS IP65

ZBR 025U 40TK00 AS 2K5 50 SB 25W

4000K CRI:80

50cm

ZBR 050U 40TK00 AS 5K1 100 SB 50W 100cm

ZBR 076U 40TK00 AS 7K6 150 SB 75W 150cm

20

PRODUCTION LINES

3m

5m ASYMMETRIC LIGHTING DESIGN

Production lines are where the vehicles, mechanical, electrical and all othercomponents are assembled.

EAE Solutions

The required lighting level on assembly surfaces is provided without glare.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Asymmetric light distribution is directed to the working surface and thus unnecessary light distribution to other areas is prevented.

500lux x: 2.00ma: ZBR 025U 40TK00 AS 2K5 50 SB

ZEBRA-LED ASYMMETRIC 25W

600lux x: 2.20ma: ZBR 050U 40TK00 AS 5K1 100 SB

ZEBRA-LED ASYMMETRIC 50W

750lux x: 1.80ma: ZBR 050U 40TK00 AS 5K1 100 SB

ZEBRA-LED ASYMMETRIC 50W

900lux x: 1.55ma: ZBR 050U 40TK00 AS 5K1 100 SB

ZEBRA-LED ASYMMETRIC 50W

xa a ASYMMETRIC

22

1,5m

Ground Recessed Luminaires

These types of luminaires are used for under vehicle production processes.

Approximately 800lux is provided under the vehicle.

The luminaires have a protection against both pressure water and heavy lead because of their IP68 protection.

Due to fast installation and maintenance, bulbs and ballasts have long life. Therefore, there is less maintenance need.

They can be applied in con�ned space easily due to their compact dimensions.

800lux x:1.2m a: DIP 038Y 40KC00 AR MP

a a ax

GROUND RECESSED

LUMINAIRES

23

BODY :STAINLESS STEEL BODYREFLECTOR : BRIGHT ALUMINUM SYMETRIC REFLECTORDIFFUSER : TEMPERED TRANSPARENT GLASS WITH SECURITY FILMDRIVER : STANDARD DRIVEROPERATING VOLTAGE : 220V AC

APPLICATIONS : GROUND RECESSED

CONNECTION : SOCKET HOUSING AND PIN HOUSING CONNECTIONS

PROTECTION CLASS : IP68

LED : 4000K

DETAILS OF GROUND RECESSED LUMINAIRES

LUMINAIRE MODELS DIMENSIONSDIP 038Y 40KC00 AR MP 38W 1206mm x114mm h: 140mm

Electrical connectors

Luminaire mounting screw 1 1

High resistant transparent cover glass2 2

Stainless �ange3 3

Aluminum pro�le body4 4

Receseed under ground with stainless steel body

55

6

6

22

1,5m

Ground Recessed Luminaires

These types of luminaires are used for under vehicle production processes.

Approximately 800lux is provided under the vehicle.

The luminaires have a protection against both pressure water and heavy lead because of their IP68 protection.

Due to fast installation and maintenance, bulbs and ballasts have long life. Therefore, there is less maintenance need.

They can be applied in con�ned space easily due to their compact dimensions.

800lux x:1.2m a: DIP 038Y 40KC00 AR MP

a a ax

GROUND RECESSED

LUMINAIRES

23

BODY :STAINLESS STEEL BODYREFLECTOR : BRIGHT ALUMINUM SYMETRIC REFLECTORDIFFUSER : TEMPERED TRANSPARENT GLASS WITH SECURITY FILMDRIVER : STANDARD DRIVEROPERATING VOLTAGE : 220V AC

APPLICATIONS : GROUND RECESSED

CONNECTION : SOCKET HOUSING AND PIN HOUSING CONNECTIONS

PROTECTION CLASS : IP68

LED : 4000K

DETAILS OF GROUND RECESSED LUMINAIRES

LUMINAIRE MODELS DIMENSIONSDIP 038Y 40KC00 AR MP 38W 1206mm x114mm h: 140mm

Electrical connectors

Luminaire mounting screw 1 1

High resistant transparent cover glass2 2

Stainless �ange3 3

Aluminum pro�le body4 4

Receseed under ground with stainless steel body

55

6

6

SYMMETRIC

24

PAINTING CABINS

3,5m

5,5m ASYMMETRIC LIGHTING DESIGN

CLEAR GLASS

Paint cabins are where the vehiclessurfaces paint processes are carried outin many layers.

EAE Solutions

The lighting level required at the painting surfaces are provided by asymmetric and symetric direction.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Asymmetric light distribution is directed onto the working surface and thus light to other unrelated areas is prevented.

The suspension apparatus that enables assembly of the product onto the glass of the paint cabin.

500lux x: 2.50ma: ZBR 076U 40TK00 SM 7K6 100 KBN

ZEBRA-LED CABIN 75W

750lux x: 1.80ma: ZBR 076U 40TK00 SM 7K6 100 KBN

ZEBRA-LED CABIN 75W

1000lux x: 1.25ma: ZBR 076U 40TK00 SM 7K6 100 KBN

ZEBRA-LED CABIN 75W

1500lux x: 1.80ma: ZBR 153U 40TK00 SM 16K7 150 KBN

ZEBRA-LED CABIN 150W

xa a

25

BODY : BLACK PAINTED METAL

REFLECTOR : ASYMMETRIC AND SYMETRIC

DIFFUSER : TEMPERED AND SAFETY FILM COVERED TRANSPARENT GLASS

DRIVER : STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC AREA

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED

CONNECTION : SOCKET CONNECTION FOR POWER AND DIMMER INPUT

PROTECTION CLASS : IP65

LED : 4000K

JOINT : STAINLESS STEEL

REVO CABIN FIXTURE DETAILS

FIXTURE CODES

ASYMMETRIC MODELS IP65ZBR 025U 40TK00 AS LLL KBN 25W

ZBR 050U 40TK00 AS LLL KBN 50W

ZBR 076U 40TK00 AS LLL KBN 75W

50cm

100cm

150cm

50cm

100cm

150cm

50W

75W

150W

SYMMETRIC MODELS IP65ZBR 050U 40TK00 SM 5K1 50 KBN

ZBR 076U 40TK00 SM 7K6 100 KBN

ZBR 153U 40TK00 SM 16K7 150 KBN

24

PAINTING CABINS

3,5m

5,5m ASYMMETRIC LIGHTING DESIGN

CLEAR GLASS

Paint cabins are where the vehiclessurfaces paint processes are carried outin many layers.

EAE Solutions

The lighting level required at the painting surfaces are provided by asymmetric and symetric direction.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

Asymmetric light distribution is directed onto the working surface and thus light to other unrelated areas is prevented.

The suspension apparatus that enables assembly of the product onto the glass of the paint cabin.

500lux x: 2.50ma: ZBR 076U 40TK00 SM 7K6 100 KBN

ZEBRA-LED CABIN 75W

750lux x: 1.80ma: ZBR 076U 40TK00 SM 7K6 100 KBN

ZEBRA-LED CABIN 75W

1000lux x: 1.25ma: ZBR 076U 40TK00 SM 7K6 100 KBN

ZEBRA-LED CABIN 75W

1500lux x: 1.80ma: ZBR 153U 40TK00 SM 16K7 150 KBN

ZEBRA-LED CABIN 150W

xa a

25

BODY : BLACK PAINTED METAL

REFLECTOR : ASYMMETRIC AND SYMETRIC

DIFFUSER : TEMPERED AND SAFETY FILM COVERED TRANSPARENT GLASS

DRIVER : STANDARD DRIVER

EMC : RESTRICTED ELECTROMAGNETIC AREA

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED

CONNECTION : SOCKET CONNECTION FOR POWER AND DIMMER INPUT

PROTECTION CLASS : IP65

LED : 4000K

JOINT : STAINLESS STEEL

REVO CABIN FIXTURE DETAILS

FIXTURE CODES

ASYMMETRIC MODELS IP65ZBR 025U 40TK00 AS LLL KBN 25W

ZBR 050U 40TK00 AS LLL KBN 50W

ZBR 076U 40TK00 AS LLL KBN 75W

50cm

100cm

150cm

50cm

100cm

150cm

50W

75W

150W

SYMMETRIC MODELS IP65ZBR 050U 40TK00 SM 5K1 50 KBN

ZBR 076U 40TK00 SM 7K6 100 KBN

ZBR 153U 40TK00 SM 16K7 150 KBN

ASYMMETRIC SYMMETRIC

Suspension detail

26

SOLUTIONS PROVIDING

SAVINGS

Due to the rapid development of the lighting technology has meant, that the previous lighting implementations of the past have been transformed into applications that consume too much energy and are unproductive.

The simple �xture implementations shown on the next page not only provide serious energy savings but also reduce cost . These changes do not require any changes to the existing installation and only a simple �xture change can a�ect improvements in the lighting system.

Large Energy Savings with Small Measures

26

SOLUTIONS PROVIDING

SAVINGS

Due to the rapid development of the lighting technology has meant, that the previous lighting implementations of the past have been transformed into applications that consume too much energy and are unproductive.

The simple �xture implementations shown on the next page not only provide serious energy savings but also reduce cost . These changes do not require any changes to the existing installation and only a simple �xture change can a�ect improvements in the lighting system.

Large Energy Savings with Small Measures

27

Existing Fixture EAE Proposal

400W

250W

2x58WETANGE FIXTURE

2x36WETANGE FIXTURE

%75 SAVING

%80 SAVING

%55 SAVING

%55 SAVING

SROUND V.3 113W

REVOLED-S V.3 SC 68W

LINA ETANJ V.3 56W

LINA ETANJ V.3 31W

28

REVO-ACCESSORIES

29

SUSPENSION SETS

BUSBAR SUSPENSION SET

CABLE TRAY SUSPENSION SET

MN2 SHORT ANGLED SUSPENSION SET

441

103,

87

43,4

3

60190,50

7 7 7 7

Single Luminire Suspention Set

Mounting options

Mounting options

Double Luminire Suspention Set

28

REVO-ACCESSORIES

29

SUSPENSION SETS

BUSBAR SUSPENSION SET

CABLE TRAY SUSPENSION SET

MN2 SHORT ANGLED SUSPENSION SET

725

103,

87

60190,50 224 60

43,4

3

7

58,2

2

30

725

950

103,

87

43,4

3

27,7

2

Mounting options

Mounting options

Triple Luminire Suspention Set

Quaternary Luminire Suspention Set

30

ZEBRA-LED CERTIFICATES

ISO 9001:2008

ISO 27001: 2013ISO 9001:2015

31

ZEBRA-LED CODE LEGEND

Group

Code

Kelvin

Product Power

Diffuser Detail Color

Driver Type

Lumen Housing Measurements

Housing Type

Ceiling Type

Example:ZBR 050U 40TK00 SM 5K1 50 KBNZebra-LED

50WSurface

4000K

Opal Glass Standard Driver

SYMMETRIC

5100lm

50cm

Cabin Type

Integral publication of this certificate and associated reports may be used in its original form only.

All testing, inspection, auditing and certification activities of the former KEMA Quality are an integral part of the DEKRA Certification Group.

DEKRA Certification B.V. Utrechtseweg 310, 6812 AR Arnhem PO Box 5185, 6802 ED Arnhem, The NetherlandsT +31 26 356 2000 F +31 26 352 5800 www.dekra-certification.com Chamber of Commerce nr. 09085396

CERTIFICATEELECTROMAGNETIC COMPATIBILITY

Applicant : EAE AYDINLATMA A.Ş.Contact person : Mr. Sedat Sertan ERDENAddress : Ikitelli Organize Sanayi Bolgesi, Eski Turgut Ozal Cad. No:20Postal code, Place : 34490 IstanbulCountry : Turkey

Electrical apparatus : Tubular fluorescent lamp luminairesTrademark : EAEType designation : See Annex

Environment : Residential, commercial, light industrial

EN 55015:2006 Limits and methods of measurement of radio disturbance characteristics of +A1 :2007, +A2:2009 electrical lighting and similar equipment

EN 61000-3-2:2006 Harmonic current emissions+A1:2009, +A2:2009EN 61000-3-3:2008 Limitation of voltage fluctuations

EN 61547:2009 Equipment for general lighting purposes. EMC immunity requirements.

Clause 6, Application of test specifications, has been applied with respect to the immunity test requirements as specified in EN 61547. Clause 6 specifies; ‘’if separate tests have proven that built-in auxiliaries such as ballasts or convertors comply with the requirements set for independent auxiliaries, the luminaire is deemed to comply and need not be tested’’.

The undersigned declares that the described products meet the essential requirements of the EMC Directive 2004/108/EC, based on a non-recurrent examination. The results are recorded in our test report with reference 2145659.0501-EMC

DEKRA Certification B.V.(Notified Body EMC)Arnhem, 08 November 2011

ßing A.T. van der MeijdenCertification Manager EMC Certificate nr. 2145659.0551-EMC

31

ZEBRA-LED CODE LEGEND

Group

Code

Kelvin

Product Power

Diffuser Detail Color

Driver Type

Lumen Housing Measurements

Housing Type

Ceiling Type

Example:ZBR 050U 40TK00 SM 5K1 50 KBNZebra-LED

50WSurface

4000K

Opal Glass Standard Driver

SYMMETRIC

5100lm

50cm

Cabin Type

262

BUILDING MANAGEMENT SYSTEM

Kinexa-8 sayfa ENG convert.indd 2 27.02.2018 11:39:07

EAE Aydınlatma reserves the right to make any change without prior notice.

ZEBRA-LED - ZEBRA-LED - ZEBRA-LED - ZEBRA-LED

AUTOMOTIVE INDUSTRY LIGHTING SOLUTION CATALOG

EAE LIGHTING A.S.Ikitelli Organize Sanayi BolgesiEski Turgut Ozal Caddesi No:20Basaksehir / ISTANBUL - TURKEYTel : +90 212 413 21 00 (pbx)Faks : +90 212 549 37 90www.eaeaydinlatma.com.trL I G H T I N G /eaegroup /eaegroup /eaegroup /eaecorporate /eaegroup /eaegroup