your dust explosion protection experts

HMI OverviewCamera SystemsPag. 2

PurgePag. 3

Plugs & ReceptaclesLightingPag. 5

Control StationsPag. 6

Remote I/O Barriers & IsolatorsPag. 3

Disconnect SwitchesPag. 8

AccessoriesPag. 10

SignalingPag. 9

Terminal BoxesPag. 7

Circuit Breaker PanelPag. 8

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Tip!

18 19

From compact cameras to dome cameras, and from the component to com-plete CCTV systems, R. STAHL offers an extensive range of ISview cameras for hazardous areas. State-of-the-art camera technology and intelligent software ensure optimum process and area monitoring in Ex and non-Ex areas. With the world’s smallest Ex-camera, you can monitor every part of a process. The lightweight dome camera is perfectly suitable for all-round monitoring. The PTZ and Zoom cameras cover processes as well as the environment, while the thermal imaging cameras capture objects, people and events in complete darkness. With their aluminium or stainless steel enclo-sures, all cameras withstand the most demanding chemical and mechanical stress. They are generally configurable for IP-based or analog transmission.

Complete systems consisting of software and hardware

Our portfolio includes complete camera and monitoring systems, tailored to the specific requirements of your appli-cation – from the right explosion-protected camera with accessories (e. g. stabilization dampers for camera holders for crane monitoring) to CCTV software and individual surveillance monitors.

Surveillance solution for drilling rigs

We developed this system for digital recording with network connection on remote drilling rigs. The compact cameras are easily mounted in confined areas such as on the drilling platform. As the recording takes place in the external container, the client experts can trace problems in the process back to their source.

High-pressure cleaning with IP 69K

Almost all of our explosion-protected cameras achieve protection class IP 69K – and are thus even protected against water jets from high-pressure cleaners.

Temperature range up to 115 K Our camera design supports applications at extreme temperatures – many of our camera types are designed for continuous operation at temperatures ranging from –40°C to +75°C, e.g. for monitoring of pipelines in ice and snow, and also in desert areas.

Lightweight

We optimized the cameras in such a way that they are extraordinarily lightweight despite their high IP-protection and robustness – with an expectation of long service life.

Camera systems for all areas

CCTV

customer-specif ic solutions

WebCode CCTVAFurther information at www.stahl.de

18 19

From compact cameras to dome cameras, and from the component to com-plete CCTV systems, R. STAHL offers an extensive range of ISview cameras for hazardous areas. State-of-the-art camera technology and intelligent software ensure optimum process and area monitoring in Ex and non-Ex areas. With the world’s smallest Ex-camera, you can monitor every part of a process. The lightweight dome camera is perfectly suitable for all-round monitoring. The PTZ and Zoom cameras cover processes as well as the environment, while the thermal imaging cameras capture objects, people and events in complete darkness. With their aluminium or stainless steel enclo-sures, all cameras withstand the most demanding chemical and mechanical stress. They are generally configurable for IP-based or analog transmission.

Complete systems consisting of software and hardware

Our portfolio includes complete camera and monitoring systems, tailored to the specific requirements of your appli-cation – from the right explosion-protected camera with accessories (e. g. stabilization dampers for camera holders for crane monitoring) to CCTV software and individual surveillance monitors.

Surveillance solution for drilling rigs

We developed this system for digital recording with network connection on remote drilling rigs. The compact cameras are easily mounted in confined areas such as on the drilling platform. As the recording takes place in the external container, the client experts can trace problems in the process back to their source.

High-pressure cleaning with IP 69K

Almost all of our explosion-protected cameras achieve protection class IP 69K – and are thus even protected against water jets from high-pressure cleaners.

Temperature range up to 115 K Our camera design supports applications at extreme temperatures – many of our camera types are designed for continuous operation at temperatures ranging from –40°C to +75°C, e.g. for monitoring of pipelines in ice and snow, and also in desert areas.

Lightweight

We optimized the cameras in such a way that they are extraordinarily lightweight despite their high IP-protection and robustness – with an expectation of long service life.

Camera systems for all areas

CCTV

customer-specif ic solutions

WebCode CCTVAFurther information at www.stahl.de

18 19

From compact cameras to dome cameras, and from the component to com-plete CCTV systems, R. STAHL offers an extensive range of ISview cameras for hazardous areas. State-of-the-art camera technology and intelligent software ensure optimum process and area monitoring in Ex and non-Ex areas. With the world’s smallest Ex-camera, you can monitor every part of a process. The lightweight dome camera is perfectly suitable for all-round monitoring. The PTZ and Zoom cameras cover processes as well as the environment, while the thermal imaging cameras capture objects, people and events in complete darkness. With their aluminium or stainless steel enclo-sures, all cameras withstand the most demanding chemical and mechanical stress. They are generally configurable for IP-based or analog transmission.

Complete systems consisting of software and hardware

Our portfolio includes complete camera and monitoring systems, tailored to the specific requirements of your appli-cation – from the right explosion-protected camera with accessories (e. g. stabilization dampers for camera holders for crane monitoring) to CCTV software and individual surveillance monitors.

Surveillance solution for drilling rigs

We developed this system for digital recording with network connection on remote drilling rigs. The compact cameras are easily mounted in confined areas such as on the drilling platform. As the recording takes place in the external container, the client experts can trace problems in the process back to their source.

High-pressure cleaning with IP 69K

Almost all of our explosion-protected cameras achieve protection class IP 69K – and are thus even protected against water jets from high-pressure cleaners.

Temperature range up to 115 K Our camera design supports applications at extreme temperatures – many of our camera types are designed for continuous operation at temperatures ranging from –40°C to +75°C, e.g. for monitoring of pipelines in ice and snow, and also in desert areas.

Lightweight

We optimized the cameras in such a way that they are extraordinarily lightweight despite their high IP-protection and robustness – with an expectation of long service life.

Camera systems for all areas

CCTV

customer-specif ic solutions

WebCode CCTVAFurther information at www.stahl.de

18 19

From compact cameras to dome cameras, and from the component to com-plete CCTV systems, R. STAHL offers an extensive range of ISview cameras for hazardous areas. State-of-the-art camera technology and intelligent software ensure optimum process and area monitoring in Ex and non-Ex areas. With the world’s smallest Ex-camera, you can monitor every part of a process. The lightweight dome camera is perfectly suitable for all-round monitoring. The PTZ and Zoom cameras cover processes as well as the environment, while the thermal imaging cameras capture objects, people and events in complete darkness. With their aluminium or stainless steel enclo-sures, all cameras withstand the most demanding chemical and mechanical stress. They are generally configurable for IP-based or analog transmission.

Complete systems consisting of software and hardware

Our portfolio includes complete camera and monitoring systems, tailored to the specific requirements of your appli-cation – from the right explosion-protected camera with accessories (e. g. stabilization dampers for camera holders for crane monitoring) to CCTV software and individual surveillance monitors.

Surveillance solution for drilling rigs

We developed this system for digital recording with network connection on remote drilling rigs. The compact cameras are easily mounted in confined areas such as on the drilling platform. As the recording takes place in the external container, the client experts can trace problems in the process back to their source.

High-pressure cleaning with IP 69K

Almost all of our explosion-protected cameras achieve protection class IP 69K – and are thus even protected against water jets from high-pressure cleaners.

Temperature range up to 115 K Our camera design supports applications at extreme temperatures – many of our camera types are designed for continuous operation at temperatures ranging from –40°C to +75°C, e.g. for monitoring of pipelines in ice and snow, and also in desert areas.

Lightweight

We optimized the cameras in such a way that they are extraordinarily lightweight despite their high IP-protection and robustness – with an expectation of long service life.

Camera systems for all areas

CCTV

customer-specif ic solutions

WebCode CCTVAFurther information at www.stahl.de

From compact cameras to dome cameras, and from the component to complete CCTV systems, R. STAHL offers an extensive range of ISview cameras for hazardous areas. State-of-the-art camera technology and intelligent software ensure optimum process and area monitoring in Ex and non-Ex areas. With the world’s smallest Ex-camera, you can monitor every part of a process. The lightweight dome camera is perfectly suitable for all-round monitoring. The PTZ and Zoom cameras cover processes as well as the environment, while the thermal imaging cameras capture objects, people and events in complete darkness. With their aluminium or stainless steel enclosures, all cameras withstand the most demanding chemical and mechanical stress. They are generally configurable for IP-based or analog transmission

Camera Systems

• Installation in hazardous areas Zone 1, Zone 2, Division 1 and Division 2.

• Fieldbus communication: Profibus DP V1 HART, Modbus RTU, In-dustrial Ethernet with Modbus TCP, EtherNet/IP, PROFINET and FF HSE

• Interfaces to I.S. and non I.S. field devices in division 1 / zone 1

• Interfaces to pneumatic valves in division 1 / zone 1

• Proactive Maintenance to NAMUR NE 107 with the integration of a blue LED to signify end of life

• Hot swap for all modules in hazardous areas

• System redundancy, media redundancy and optical rings

• DTM technology for full access to all system, IO and HART field device information

• Field enclosures in many versions, engineered to choice

• Complete spectrum in a compact design

• More than 180 variants but only one back-up fuse

• Installation and connection in one go

• Easy and quick installation – pac-Bus

• Three kinds of signals to indicate line faults

• Complete spectrum in a compact design

• Pac-Carrier – fast integration

• Complete solution – barriers, isolators and more, in the cabinet

IS1+ is the world’s most widely installed remote I/O system in hazardous areas. In conjunction with over 30 years of experience and know-how with solutions from R. STAHL almost every task is possible. The system is continuously expanded and improved upon with new functionalities. Today it features a wide range of communication protocols including Ethernet connectivity and simple integration into asset management systems with a powerful DTM. Besides support of modern protocols, a long-lived and flexible I/O level is available as well. Based on experience with thousands of globally installed systems, R. STAHL now presents the most up-to-date I/O modules with IS1+. The future proof system solution for complex requirements in hazardous areas of today and tomorrow.

Zener barriers are a robust and flexible solution to interface intrinsically safe field devices to control systems. We have an extensive range that covers many types of signals and through our pioneering work in safety barriers, our latest design allows incredibly easy installation and simple maintenance. The mounting & ground connections are combined in one solid action, and with the wide range and replaceable back-up fuse, make INTRINSPAK unique.

Point-to-point connections using galvanic isolators are a proven and easy to apply solution to connect intrinsically safe field devices to control systems. The Ispac isolator series is designed for quick and cost-saving installation. All modules can be mounted individually, in groups or in pac-carriers – a unique feature. ISpac isolators are perfectly suitable for functional safety applications, with SIL2 or SIL3 assessment including trip amplifiers. Asset management packages can be efficiently connected through a combination of isolators, HART multiplexers and wiring boards.

Remote I/O

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IS pac modules8

Modern design, rugged and industrial-standard: IS pac from R.STAHL. The IS pac modules are available

for all functions, both as single-channel devices and as two-channel devices. The individual module is only

17.6 mm wide, regardless of the number of channels, and is one of the world’s most compact isolators

with a theoretical spacing of 8.8 mm per channel. Say goodbye to compromises: no functions are lost owing

to the higher packing density on two-channel devices. The front panel provides a generous arrangement

of displays, indicators and operating controls. They also still offer adequate space for individual labelling.

The connection terminals can be detached simply. This allows modules to be exchanged quickly at

any time if necessary. Depending on the existing systems, the terminals may be selected customised.

Screw terminals, cage clamp terminals and insulation-displacement terminals are available. The combined

arrangement of the terminals assists space-saving entry of the cables into cable ducts. If a connector

is inadvertently plugged in at the wrong position in the module, integrated electrical coding prevents

current flow. The error is recognised and can be remedied. The IS pac modules are mounted mechanically

either on simple DIN rails, on the IS pac-Bus or, in the case of integration and automation systems, on

the IS pac-Carrier, using a quick snap-on mounting system.

convincing technology

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Barriers & Isolators

Features:

• Stainless steel or anodized aluminum construction for superior corrosion resistance (NEMA 4,4X)

• Small Profile and light weight reduces installation footprint

• Global Certifications. Certified to: ATEX / IECEx / NEC / CEC in a single part number. Ideal for global companies looking to standardize on a single design

• Dry contact outputs for remote monitoring comes standard.

• Integral Vent standard on 15 CU FT or smaller indicators (no need to purchase or install accessory vents)

• Stainless Steel or Anodized Aluminum Construction for Superior Corrosion Resistance (NEMA 4, 4X)

• Smallest Profile and Lightest Weight on the market reduces installation footprint

• Dry Contact Outputs for Remote

• Monitoring Come Standard.• CE Marked

Global Certifications• Certified to ATEX / IECEx / NEC / CEC in

a single part number.

PurgEx X, Y, Z Purge

Integral Vent

Most Compact

Unit

Easiest Install

Light Weight

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Plugs & Receptacles

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Series Features:

• Color coding and pin configuration makes it physically impossible to mate plugs and receptacles of different voltages and current ratings (per IEC 60 309-2).

• Interlocked switch mechanism prevents accidental removal of plug from receptacle under load.

• Horsepower rated disconnect switch• 20A, 30A, 63A and 125A models.

Tip!

• Attractive space efficient design.• A variety of enclosure sizes made of Fiberglass• Reinforced Polyester (FRP).• Snap-on mounting of individal components.• High illumination LED pilot light from 12V to 254V, AC or DC with an

operating life time over 100,000 hours.• A variety of pushbuttons.• Control switches.• Illuminated pushbutton.• Durable EPDM enclosure gaskets are concealed to protect from damage

or premature aging by UV light and chemicals.• Fluorsilicate gasket in standard pushbutton• actuators is suitable for a wide temperature range.

8150 series control stations are designed to incorporate control and display devices. The number of units installed depends on the control station size and the space required to fit each device.

• Enclosures in 316L or 304 stainless steel

• Options: - Flanges - Cover Hinges

• Enclosures can be coupled together

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• Attractive space efficient design.• Enclosures made of Stainless Steel for

excellent corrosion resistance.• Snap-on mounting of individual compo-

nents.• High illumination LED pilot light from 12V

to 254V, AC or DC with an operating life time over 100,000 hours.

• A variety of pushbuttons, control switches,illuminated pushbuttons and ammeters

• Durable silicone foamed enclosure

gaskets are concealed to protect from damage or premature aging by UV light and chemicals.

• Fluorsilicate gasket in standard push button actuators is suitable for a wide temperature range.

• Globally Certified.• One part number provides Class I Divi-

sion 2, ATEX and IECEx Zone 1 certifica-tions.

• Also available in GOST-R, INMETRO, KGS, and others.

8040 Features

8150 Features

8150 Control Panel Features

Control Stations 8150 / 8040 Control Stations & 8150 Control Panels

Tip!

Terminal Boxes8150 / 8146 Series

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Series Features: ch• Enclosures made of stainless steel, brushed finished (AISI 304) or

(AISI 316L)

• Optional hinges with cam locks or screws cover

• Hinged Versions 130° opening angle

• -60°C to +70°C Ambient temperature Standard Range

• Circumferential protection channel prevents water entry

• External Grounded connection

• Flange plate screwed on from the outside enables simple installa-

tion

• Degree of protection IP66

• Complete Global Certifications including IECEx, ATEX, NEC & CEC (Class 1, Division2) INMETRO, GOST

Series Features:

• Pre-Configured with terminals mounted

• Made of Fiberglass Reinforced Polyester (FRP)

• 8 enclosure sizes with different depths

• For power and control circuits

• For I.S. circuits with blue terminals

• Entry hardware optional

• Field installation possible

Disconnect Switches Fused / Non-Fused

Circuit Breaker Panel

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Series Features:

• Up to 42 circuit

• GFI/GFCI available in 5mA and 30 mA

• Main breakers up to 250 amp

• Optional Switch rack assembly including photo cell and trans-

formers available.

• Unique design specific to photo cell design with both battery back-up and standard fixtures.

Series Features: ch

• Enclosed 316 stainless steel construction for maximum corrosion resistance.

• No conduit seals required for Class I, Division 2 areas.

• Lightweight construction as opposed to cast metal enclo-sures.

• Available in fused (7150) and non-fused (8150) versions (with J fuses).

• Pad lockable robust rotary handle and tapping required.

• 16A, 32A, 63A and 125A models.

• 3 pole (plus auxiliary) horsepower rated switch.

• Increased safety terminals and integrated round bar.

• Large grip, lockable handle.

• Multiple entry methods available.

The EPIK Circuit Breaker Panel is made of 316L stainless steel housing provides high corrosion resistance and extends the life and safety of your system. The R. STAHL EPIK Circuit Breaker Panel is easy to operate, lightweight and easy to install compared to traditional explosion proof cast and bolted systems.

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Signaling

XPPS / YODALEX / YA11

The XPPS Series explosion proof fire alarm stations are the most compact fire alarm station on the market. Made of high strength metal die aluminium cast alloy, the R. STAHL series explosion proof fire alarm stations come standard with many features.

• Terminal block connections, D.P.D.T. contacts @ 10 amps,• Standard Hex Key reset mechanism or optional key reset• Standard T-Pull handle, with optional break glass with solid brass hammer and

chain, or lift and pull cover.• Offered in special colors: Orange, Yellow, Blue, etc.• Available with custom silk screen wording (for additional languages or instruction).

• YA11 horn ABS aluminum construction weighs less than 3 pounds• Low Profile (1.1 inch profile)• 100dB at 1 meter• NEMA 4x, IP66• 32 sounds tones available meeting international regulations• Prewired with 3 meter cable, ready for installation• Meets UL, CUL, ATEX and IECEx approvals• ATEX / IECEx approved for Gas & Dust (Zone 1, 2, 21, & 22)• NEX / CEC Class I, Division 2, Class II, Division 2, Class III, Division 1• Sealing gasket and stainless steel hardware provided• High perfomance red paint finish as standard 18-32 VDC• 7 Lens colors in flame retardant polycarbonate• -40ºC to +70ºC rated

Fire Alarm Station XPPS Features

YA11 Features

• YL6 Football shaped horn/strobe combination unit weighs only 13 pounds

• Omni Directional high output horn 110dB max @ 1 meter

• 2 stage alarm, independently selectable 2nd stage

• All units share a common explosion proof housing - machined flame paths

• Meets UL, CUL, CSA, GOST, ATEX and IECEx Approvals

• ATEX / IECEx Approved for Gas & Dust (Zone 1 & 2, 21 & 22)

• Dual cable entry

• Aluminium enclosure with stainless steel hardware

Yodalex YL6/YA6/FL6 Series Features:

• Lens guard provided as standard

• 5 Joule xenon - flash rate 1 per second.

• Weather proof flame retardant ABS compliant horn

• 7 Lens colors in flame retardant polycarbonate

• 32 selectable tones meeting international regulations

• Easy sound selection via DIL switches

• 10 & 20 Joule Beacon available with ATEX or IECEx certification

• Telephone initiate available on ATEX or IECEx models

Accessories

Conduit Hubs & Cable Glands

Conduit Hubs Series Features:

• For connecting conduit.

• Sizes 1/2”-3” NPT.

• For Hazardous (classified) Locations.

• Material Zinc.

• The grounding locknut provides an “increased safety” terminal

Conduit Hubs Series Features:

• For connecting conduit.

• Sizes 1/2”-3” NPT.

• For Hazardous (classified) Locations.

• Material Zinc.

• The grounding locknut provides an “increased safety” terminal