Assembly Instructions

ZumaMulti-Hip Option

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Zuma Multi-Hip Option Assembly Instructions

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Important Safety Instructions

Important Safety Instructions

Before beginning any fitness program, you shouldobtain a complete physical examination from yourphysician.

Il est conseillé de subir un examen médical completavant d’entreprendre tout programme d’exercise. Sivous avez des étourdissements ou des faiblesses,arrêtez les exercices immédiatement.

When using exercise equipment, basic precautionsshould always be taken, including the following:

• Read all instructions before using the Multi-HipOption. These instructions are written to ensureyour safety and to protect the unit.

• Do not allow children on or near the equipment.

• Use the equipment only for its intended purposeas described in this guide. Do not use acces-sory attachments that are not recommended bythe manufacturer:—such attachments mightcause injuries.

• Wear proper exercise clothing and shoes foryour workout—no loose clothing.

• Use care when getting on or off the unit.

• Do not overexert yourself or work toexhaustion.

• If you feel any pain or abnormal symptoms,stop your workout immediately and consult yourphysician.

• Never operate the unit after it has been droppedor damaged. Return the equipment to a servicecenter for examination and repair.

• Never drop or insert objects into any opening. Keephands away from moving parts.

• Always check the unit and its cables before eachuse. Make sure that all fasteners and cables aresecure and in good working condition.

• Do not use the equipment outdoors.

Personal Safety During Assembly

• It is strongly recommended that a qualifieddealer assemble the equipment. Assistance isrequired.

• Read each step in the assembly instructionsand follow the steps in sequence. Do not skipahead. If you skip ahead, you may learn laterthat you have to disassemble components andthat you may have damaged the equipment.

• Assemble and operate the Multi-Hip Option on asolid, level surface. Locate the unit a few feetfrom walls or furniture to provide easy access.

The Multi-Hip Option is designed for your enjoyment.By following these precautions and using commonsense, you will have many safe and pleasurable hoursof healthful exercise with your Precor equipment.

Obtaining Service

Do not attempt to service the Multi-HipOption yourself. This unit does not containany user-serviceable parts.

For information about product operationor service, check out the Precor web siteat www.precor.com or contact anauthorized Precor dealer or a Precorfactory authorized service company. To locatethe dealer or service person nearest you, call1-888-665-4404.

If you call or e-mail Customer Service, haveyour serial and part numbers available.

You can find the serial number printed on alabel affixed to the Multi-Hip Base. Forfuture reference, write the serial number inthe space provided below.

Serial number: _____________

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Zuma Multi-Hip Option Assembly Instructions

Table of Contents

Table of ContentsImportant Safety Instructions ............................................................... 2

Personal Safety During Assembly .................................................................................. 2Obtaining Service ........................................................................................................... 2

Before You Begin ................................................................................... 4

Unpacking the Equipment .............................................................................................. 4

Preparations........................................................................................... 5

Required Tools ................................................................................................................ 5Installation Requirements ............................................................................................... 5Assembly Tips ............................................................................................................... 5

Assembly Instructions .......................................................................... 6

1. Assemble the Frame and Attach It to the Zuma ......................................................... 72. Install the Pivot Arm ................................................................................................... 93. Route the Cable and Attach the Pulley ....................................................................... 114. Install the Roller Arm .................................................................................................. 135. Connect the Cable to the Zuma .................................................................................. 14

Adjustments ........................................................................................... 15

Warranty Card ....................................................................... Back cover

Specifications ....................................................................... Back cover

12

3

4

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Zuma Multi-Hip Option Assembly Instructions

1Before You Begin

Before You Begin

Thank you for purchasing the Multi-Hip Option foryour Precor equipment. This option will add a newdimension to your strength-training regimen. Forproper installation, please read this guide thoroughlyand follow the assembly instructions.

Unpacking the Equipment

The Multi-Hip Option is carefully tested and inspectedbefore shipment. Precor ships the unit in severalpieces that require assembly. Two people are requiredto assemble this equipment. Ask for assistanceduring the assembly process.

• Review the Installation Requirements on thenext page.

• Carefully unpack the pieces and lay them on thefloor near the place where you plan to use theequipment.

If any items are missing, contact the dealer fromwhom you purchased the unit or call 1-888-665-4404to find the dealer nearest you.

Multi-HipOption

Zuma

Cableconnection

2Preparations

Zuma Multi-Hip Option Assembly Instructions

Preparations page 5

CAUTION: To set up this equipment, you willneed assistance. Do not attempt assembly byyourself.

You must review and follow the instructions in thisguide. If you do not assemble and use the Multi-HipOption according to the following guidelines, youcould void the Precor limited warranty.

Required Tools

You need to obtain these tools before assemblingthe unit:

❑ 3/4-inch socket wrench

❑ 3/4-inch box-end wrench

❑ 9/16-inch socket wrench

❑ 9/16-inch box-end wrench

❑ Two adjustable pliers or crescent wrenches

❑ Standard set of metric Allen wrenches

❑ Utility knife or scissors

❑ Measuring tape

Installation Requirements

Follow these installation requirements whenassembling the unit:

• Fill out and mail the limited warranty card .The warranty card is found on the back cover ofthis guide.

• Set up the Multi-Hip Option on a solid, flatsurface . A smooth, flat surface under the unit helpskeep it level. A level unit has fewer malfunctions.

• Provide ample space around the machine .Open space around the machine allows foreasier access.

• Insert all bolts in the same direction . Foraesthetic purposes, insert all the bolts in thesame direction unless specified (in text orillustrations) to do otherwise.

• Leave room for adjustments. Tightenfasteners (such as bolts, nuts, and screws),so that the unit is stable, but leave room foradjustments. Do not fully tighten fastenersuntil instructed (in the assembly steps) to do so.

Assembly Tips

• A black, 6-inch scale with white numbers isprovided at the bottom of every assemblyinstruction page. Use this scale to identify thecorrect size bolts and spacers. The head of a boltis not used in measuring the length of a bolt.

To find out the length of a particular bolt, measureits shank (the long, narrow part beneath the head).Refer to the following diagram.

• Read all caution notes on each page beforecompleting that step.

• Some pieces have extra holes that you will notuse. Use only those holes indicated in theinstructions and illustrations.

• While you may be able to assemble the Multi-HipOption by using the illustrations only, refer to thetext for important safety cautions and notes.

Bolt head

Bolt threads

Shank

To determine thelength of a bolt,measure its shank.

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Zuma Multi-Hip Option Assembly Instructions

3AssemblyInstructions

1 2 3 4 5 6

Assembly Instructions

Assembly of the Multi-Hip Option takes professionalinstallers about 1 hour to complete. If this is the firsttime you have assembled this type of equipment,plan on significantly more time.

Professional installers are highly recommended!

CAUTION: Obtain assistance! Do not attempt toassemble the Multi-Hip Option by yourself.Because of the weight and size of the Multi-HipOption, it could injure you or damage the equip-ment. Review the Installation Requirements onpage 5 before proceeding.

Be careful to assemble the components in thesequence presented in this guide.

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

1. Assemble the Frame andAttach It to the Zuma

Important: For ease of assembly, the fasteners andhardware for each step are labeled and packaged inseparate bags.

A. With someone helping you, lift and stabilize theMulti-Hip Upright. Have your assistant hold it inplace while you perform the next step.

Important : Position the Multi-Hip Upright asshown in the illustration. The pulleys should faceaway from the Zuma.

B. Attach the Multi-Hip Upright to the Multi-HipBase usingtwo 3-inch boltsfour washerstwo locknutsFinger tighten.

C. Attach the Multi-Hip Base to the Zuma BackBeam usingtwo 3-inch boltsfour washerstwo locknutsFinger tighten.

Important : If the Zuma has the Leg Press Optioninstalled, you must remove the bolt from theCross Brace mounting location and replace itwith a 3¼-inch bolt instead of the 3-inch boltused in step D.

Step 1. Assemble the Frame and Attach It to the Zuma

Have an assistant hold the Multi-Hip Upright stable while you attachthe Multi-Hip Base.

A

2 - 3" bolts4 - washers2 - locknuts Zuma Back Beam

Zuma Main Upright(not shown fully assembled)

C2 - 3" bolts4 - washers2 - locknuts

B

D2 - 3" bolts4 - washers2 - locknuts

If the Zuma Leg PressOption is attached, youmust remove a bolt fromthis location beforeattaching the CrossBrace. Refer to step D.Replace the existing boltwith a 3¼-inch bolt.

Multi-Hip Base

Multi-Hip Upright

Pulleys

Cross Brace

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

D. Have your assistant hold the Cross Brace whileyou align the holes with the Zuma Main Uprightand Multi-Hip Upright and install the CrossBrace usingtwo 3-inch boltsfour washerstwo locknutsFinger tighten.

E. Wrench tighten all the bolts in steps B through Dusing9/16-inch rachet9/16-inch box end wrench

Step 1. Assemble the Frame and Attach It to the Zuma, Continued

EWrench tighten all boltsin steps B through D.

CrossBrace

To help alignthe bolt holes,push up frombelow.

D

D2 - 3" bolts4 - washers2 - locknuts

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

1 - 1½" button head bolt1 thin jam nut1 thin self-locking nut

A

2. Install the Pivot Arm

A. Attach the barrel end of Cable 40510-101 to theoutermost hole of the Selector Hub usingone 1½-inch button head boltone thin jam nutone thin self-locking nutWrench tighten so that the barrel end of theCable rotates freely.

A

Step 2. Install the Pivot Arm

Selector Hub

Barrel End of Cable

Tighten bolt,but makeallowancesso that thebarrel endrotates.

Thin self-locking nut

Thin Jam Nut

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

DPivot Arm

Cable40510-101

Selector Hubopening

1 - ¾" shaft collar

2 - 3½"Pulleys

B

PivotArm

PopPin CB

B. Slide the Pivot Arm through the Selector Hub.

C. Pull the Pop Pin and rotate the Pivot Arm sothat Cable 40510-101 is vertical and alignedproperly with the two 3½-inch pulleys on theMulti-Hip Upright. The Selector Hub openingshould be positioned as shown in View B of theillustration.

D. Slide the Pivot Arm through the Multi-HipUpright and secure it usingone ¾-inch shaft collarWrench tighten.

Step 2. Install the Pivot Arm, Continued

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

3. Route the Cable andAttach the PulleyAs you route the cable through the pulleys on theMulti-Hip Option, wrench tighten the fasteners oneach pulley as you go. Make sure that the cableslides freely along the pulley (and beneath the cableretainers). Make sure that you are using the correctCable before you tighten the fasteners.

A. Route the Cable between the two pulleysattached to the Multi-Hip Upright. Note that youmay need to loosen the pulley fasteners to slipthe Cable between the pulleys.

B. Route the end of the cable through the centerpulley hole. Leave a cable loop on the Pivot Armside.

Step 3. Route the Cable and Attach the Pulley

Route the cable from the SelectorHub through the two pulleys on theMulti-Hip Upright.

BCable Loop

Center Pulley Hole

A

Pivot Arm

Selector Hub

Pop Pin

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

CPlace one 4½-inchpulley on the CableLoop.

D1 - 2¾" bolt1 - cable retainer2 - ½" step spacers1 - locknut

Cable retainer

Silver step spacer

½" step spacer

C. Place a 4½-inch pulley on the Cable Loop andinsert the pulley and Cable into the center pulleyhole.

D. Secure the pulley usingone 2¾-inch boltone cable retainertwo ½-inch step spacersone locknutWrench tighten.

Step 3. Route the Cable and Attach the Pulley, Continued

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

4. Install the Roller Arm

A. Pull the Pop Pin so that you can rotate the PivotArm. Release the Pop Pin when the Pivot Armis in an upright position. This makes it easier toassemble the Roller Arm.

B. Insert the Roller Arm handle through the PivotArm.

C. Secure the Roller Arm usingone shaft collarWrench tighten the set screw so that the RollerArm rotates easily.

Step 4. Install the Roller Arm

Pop Pin

Pivot Arm

Pivot Arm

Selector Hub

Roller Arm

Shaft CollarA

B

C

Wrenchtighten theset screw.

Insert the Roller Armthrough the Pivot Arm.

1 - ¾" shaft collar

Pull the Pop Pinand rotate thePivot Arm.

1 2 3 4 5 6

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Zuma Multi-Hip Option Assembly Instructions

Step 5. Connect the Cable to the Zuma

5. Connect the Cable to theZuma

A. Insert the Weight Pin in the Top Cap Weight.

B. Slide Cable 40510-101 onto the Spring Linkattached to the Zuma Ab Cable 42862-101.

Top CapWeight

A Weight Pin

B

Zuma Ab Cable42862-101

Zuma Multi-HipCable 40510-101

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Zuma Multi-Hip Option Assembly Instructions

4Adjustments

Adjustments

B

A

After the Multi-Hip Option is assembled, you shouldcheck the Cables for proper tension. These aresome obvious signs that cable problems exist:

✔ Excess slack exists in the cable.

✔ The Top Cap Weight does not rest squarely onthe weight stack.

✔ The cable rubs the inside edges of the pulleys.

CAUTION: Take the time to perform the followingsteps. If the Cables do not have the proper tension,you could damage the machine and void thePrecor Limited Warranty.

A. You can adjust the Main Cable by placing theWeight Pin in the Top Cap Weight.

B. To adjust the tension of the Main Cable, unscrewor screw in the Bumper Pad.

C. After you have properly adjusted the cabletension, tighten the locknut against theBumper Pad.

D. Check the weights. Move the Weight Pin toeach Weight and Selector Stem location andreplace the Weight Pin into the weight stack.

With the slack removed from the Cables, you arenow ready to use the Multi-Hip Option. Thank you forchoosing Precor Strength-Training Equipment.

Note : For Selector Stem adjustments and mainte-nance instructions, refer to your Zuma AssemblyInstructions and Maintenance Guide.

Top CapWeight

Weight Pin

C

Press Arm

Bumper Pad

MainUpright

MainUpright

Press Arm

Locknut

Notes:

Effective 01 August 2001P/N 36287-108

Residential Equipment Limited WarrantyPrecor Incorporated warrants that all new Precor products are free of manufacturing defects inworkmanship and materials. Parts repaired or replaced under the terms of this warranty will bewarranted for the remainder of the original warranty period only. This warranty becomeseffective at the invoice date of the original purchase.

Elliptical Fitness Crosstrainers and Motorized Treadmills (excluding EFX5.17 andTreadmills: 9.2 and 9.4 series) — Labor is covered for one year, parts are covered for five yearsplus a lifetime frame weld warranty covering parts-only repair or replacement parts. (Labor is notcovered on frame replacement after one year.)

Products (StretchTrainer, Strength Equipment — formerly Pacific Fitness) other thanElliptical Fitness Crosstrainer and Motorized Treadmills (except options)

StretchTrainer — Labor is covered for a period of 90 days, parts are covered for a period of one yearplus a lifetime frame weld warranty covering parts-only repair or replacement parts. (Labor is not covered onframe replacement after one year.)Pacific Fitness Branded Strength Products and Precor Strength Products S3.xxThis is a parts only warranty. Labor costs are not covered.1. Frame & Welds: Defective parts pertaining to frame structure, including all welded assembly

parts, will be warranted for Lifetime.2. Bearings, Guide rods, Cams, Pulleys, Belts, Cables, Hand grips, and Miscellaneous parts will

be warranted for a period of three years. Note that for the Precor Strength ProductsS3.xx, and the Pacific Fitness Solana and Zuma, the warranted period is five years.

3. Upholstery will be warranted for a period of one year. A three month warranty applies toNaugahyde upholstery for Pacific Fitness Branded Strength Products only.

Return Policy: Proof of purchase is required to determine whether service on a Precor StrengthProduct/Pacific Fitness Product during its warranty period will commence. Claims should be made tothe dealer from whom you purchased the product. The purchaser is responsible for all transportationand insurance costs on returned or replaced equipment or parts. The purchaser also assumes anycosts associated with the disassembling or reassembling of the replacement parts. WARRANTYBECOMES VOID IF PRECOR FINDS THE DEFECT A RESULT OF INCORRECT INSTALLATION, MISUSE,LACK OF PROPER MAINTENANCE OR ANY MODIFICATION NOT APPROVED BY PRECOR.

Options / Accessories / Battery-powered or Self-Operated DevicesMany options or accessories have components that are connected internally or mountedinside the electronic console. The following guidelines determine the warranty for thesecomponents. If the internal components are installed by the factory or by an authorizeddealer as part of the original sale and delivery, they have a warranty that is identical to thewarranty of the equipment in which they are connected or mounted. If the internal compo-nents are not installed by the factory or by an authorized dealer as part of the original saleand delivery, they have a 90 days parts and labor limited warranty. All components that arenot internally connected have a 90 days parts only limited warranty. Satisfactory proof ofpurchase is required in all cases.PRECOR'S SOLE LIABILITY IS LIMITED TO REPAIR OR REPLACEMENT OF PARTS ACCORDINGTO THE TERMS AND CONDITIONS OF THESE LIMITED WARRANTIES, AND ANY IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITEDTO THE DURATION OF THE ABOVE WRITTEN WARRANTIES. IN NO EVENT WILL PRECOR OR THESELLING DEALER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH ASINCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR DAMAGE TO OTHER PROPERTY.Some states do not allow the exclusion or limitation of incidental or consequential damages, so the abovelimitation may not apply to you. This warranty gives you specific legal rights, and you may also have otherrights which vary from state to state.

Please detach and return this portion.

ConditionsThis warranty is valid only in accordancewith the conditions set forth below.1. Warranty applies to the Precor product

only while A) it remains in the possessionof the original purchaser and proof ofpurchase is demonstrated, B) it has notbeen subjected to accident, misuse, abuse,improper service, or non-Precormodification and C) claims are made withinthe warranty period.

2. Warranty of all Precor products applies toresidential use only (unless specifically statedby the factory, in writing, to be warranted forcommercial use) and is void when productsare used in a non-residential environment orinstalled in a country other than where sold.

3. This warranty does not cover damage orequipment failure caused by residentialwiring not in compliance with electricalcodes or Precor owner’s manual specifica-tions, or failure to provide reasonable andnecessary maintenance as outlined in theowner’s manual.

4. During the labor period Precor compensatesServicers for warranty trips within theirnormal service area to repair motorizedtreadmills and elliptical fitness crosstrainersat the customer’s location. You may becharged a trip charge outside the servicearea, or for on-site warranty repairs, or foron-site warranty repairs of strengthproducts, within the service area.

5. Precor Limited Warranty service may beobtained by contacting the authorizeddealer from where you purchased theequipment or by contacting a Precor FactoryAuthorized Service Center, or by calling1-800-4-PRECOR (1-800-477-3267).

6. Except in Canada, Precor does not paylabor outside the United States.Equipment limited warranty is void whenequipment is installed in a country otherthan where sold. For specific warrantydetails, contact a local Precor dealer.

This Limited Warranty shall not apply to:1. Software (PROM) limitations or corrections.2. Batteries or other consumables, or

cosmetic items, grips, seats, labels, orwheels.

3. Repairs performed on Precor equipmentmissing a serial number or with a serial tagthat has been altered or defaced.

4. Service calls to correct installation of theequipment or instruct owners on how to usethe equipment.

5. Pick-up, delivery, or freight charges involvedwith repairs.

6. Any labor costs incurred beyond theapplicable labor warranty period.

Please fill out the Warranty Registration andmail it to Precor.

▼

Thank you for purchasing a PRECO

R product. In order that w

e may continue to serve you in the future, please take a few

minutes to

complete and return this w

arranty registration.

The undersigned hereby acknowledges receipt of the Precor Lim

ited Warranty and affirm

s that the date of purchase was_____________

20___; further, that the undersigned has read and understands the conditions and terms of the Precor Lim

ited Warranty in its entirety. For

your protection, complete the Precor Lim

ited Warranty registration card w

ithin 10 days from date of purchase and m

ail it to Precor. In theevent of a safety m

odification or for other reasons Precor might deem

necessary, we w

ill contact you directly.

Name of Facility

Contact Person

Phone Number

Address

CityState Zip Code

Purchased From

CityState Zip Code

Serial #

Residential Equipment Lim

ited Warranty

Purchaser's Signature____________________________________________________________

–– –––

–– ––– –– –––

Serial number is located on the shipping box and on the product.

Mr.

Ms

.

Purchased From

Phone Number

Serial #

Keep for your records.

Product/Model

PLA

CE

STA

MP

HE

RE

Warranty Registration Card

Please fill out the Warranty Registration andmail it to Precor.

▼

Zuma Multi-Hip Option Specifications

Length: 18 inches (46 cm)

Height: 44 inches (112 cm)

Width: 34 inches (86 cm)

Shipping weight: 40 lb (18 kg)

Precor and Pacific Fitness are registered trademarks of Precor Incorporated.

Precor Incorporated

20031 142nd Avenue N

EP.O

. Box 7202

Woodinville, W

A U

SA

98072-4002

Zuma Multi-Hip Literature Kit # 44451-102Multi-Hip Assembly Instructions # 44452-102

Exploded Views # 44453-102Warranty Card # 36287-107

Effective date: September 24, 2001

Specifications subject to change without notice.Copyright 2001 Precor Incorporated.Precor web site: www.precor.com

NOTICE:Precor is widely recognized for its innovative, award winning designs of exercise equipment.Precor aggressively seeks U.S. and foreign patents for both the mechanical constructionand the visual aspects of its product design. Any party contemplating the use of Precor’sproduct designs is hereby forewarned that Precor considers the unauthorized appropriationof its proprietary rights to be a very serious matter. Precor will vigorously pursue allunauthorized appropriation of its proprietary rights.

Precor Incorporated20031 142nd Avenue NEP.O. Box 7202Woodinville, WA USA 98072-4002