xtl – the topsøe approach - tu...
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XtL – The Topsøe Approach
Maibritt Mastrup, Haldor Topsøe A/S4th International Freiberg Conference on IGCC & XtL Technologies, 3-6 May 2010
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Company factsOwned by founder and chairmanDr. Haldor Topsøe
Headquarters in Lyngby, Denmark
2100 employees
– 1750 in Denmark
– 350 abroad
Annual turnover 670 million euro
http://www.topsoe.com
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Haldor Topsøe – a knowledge company
Science to Dollars
Dr. Haldor Topsøe:
Research aimed at maximising profit may give you nothing. Research aimed at gaining knowledge may give you profit, but will always give you knowledge.
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1940 1944 1957 1966 1978 2002 2010
Topsøe history in brief
Start up of the first steam
reformer
First charge of catalyst produced for H2SO4
Start up of the first
1000 MTPD single loop NH3 with Topsøe
radial flow converter
Contract for first air
cleaning plants using
Topsøe’s catalytic
converters
The company is founded by Dr. Haldor
Topsøe
Production of the first SOFC fuel
cells
70 year anniversary celebrated
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Why focus on development of new technologies?
A number of mature technologies
Ensure a sustainable future for the company
Adapt to a new world!– Limited oil/gas reserves
– Coal
– Environmental/climatic challenges
– A renewable future?
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Scenario for energy consumption
(Shell: Energy Scenarios for 2050)
0
100
200
300
400
500
600
700
800
900
Ej p
er y
ear
2000 2010 2020 2030 2040 2050
Oil Gas Coal Biomass Other renewables
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Tech to business – thinking ‘out-of-the-box’
Technology development
Demonstrations
Strategic marketing
Understanding trends
Learn from the clients
Business model development
Partnering
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What do we do?
Natural resourcesFossil fuels Biomaterials Waste
ProductEnergy Transportation fuels Chemicals
Syngas
X Lt
Gasific
ation
Catalysis
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XtL
Topsøe approach to XtL – partnerships…
PartnersTopsøe
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Technology demonstrations
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Topsøe syngas technologiesSynthesis gas
Ammonia
Hydrogen
Carbon monoxide
Methanol
Formaldehyde
DME
Gasoline - TIGAS
SNG
Oryx GTL, Qatar – 34,000 bbl/d
2100 TPD Ammonia Plant
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Examples of Topsøe coal-based plants
Methanol plant Capacity Completion
Hebi Coal & Electricity Co. Ltd. Henan Province, P. R. China 2000 MTPD 2011
Shaanxi Sino-Chemical Benefit. Energy Investment Co., Ltd. Shaanxi Province, P. R. China 2000 MTPD 2010
Guizhou Jinchi Chem. Group Co. Ltd. Tongzi, P. R. China 1000 MTPD 2010
Zhongyuan Dahua Group Co. Ltd. Puyang Henan, China 1500 MTPD 2007
Xianyang Coal to Methanol, Shaanxi, China 2000 MTPD 2009
Tianjin Soda, Tianjin, China 1500 MTPD 2009
Guizhou Tianfu Chemical Co. Ltd. Guizhou, China 750 MTPD 2009
DME plant Capacity Completion
Shanxi Lu'an Tianji Chemical Co. Ltd. Shanxi Province, P. R. China 200,000 MTPY 2010
Xinjiang Guanghui New Energy Co. Ltd. Yiwu County, Hami Prefecture, Xinjiang, People’s Republic of China 400,000 MTPY 2009
Guizhou Tianfu Chemical Co. Ltd. Machangping Fuquan Guizhou Province, People’s Republic of China 180,000 MTPY 2009
Yunnan Riches Chemical Industry Co. Ltd. Yunnan Province 200,000 MTPY 2009
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l
BioDME, Piteå Sweden
Smurfit KappaPaper Mill
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GoBiGas – 20 MW Bio-SNGProject owners Göteborg Energy and E.ON
Gasification technology provided by Metso Power & Repotec
Tar, sulphur and CO2 removal, shift and methanisationtechnology provided by Haldor Topsøe
Purpose and objective of GoBiGas
”The purpose of the project is to demonstrate thepossibilities of the gasification technology on a
commercial scale, and to build a gasification unit thatproduces renewable and CO2-neutral natural gas. The
objective of this is to take a significant step towardsGöteborg Energi AB’s long-term target to replace the
natural gas in our own plants and meet our customers’demand for renewable gas.”
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Separation Separation
Gasoline synthesis
Power
Heat
Gasoline
Ste
am
Off-
gas
O2
EnzymeTreatment Separation HRSG
Metals / glass / plastic
GasificationGas
cleaning
Waste / biomass
Coal
Max.
Min.
Gas turbine
Light ends
Water
Waste to gasoline & power ”REnescience” Demonstration project
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Wood to gasoline
Green Gasoline from Wood Using Carbona Gasification and Topsøe TIGAS Processes
DOE project
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Wood to gasoline DOE project
2 atm (Air)
GasolineSynthesis
Gas Cleaning
MeOH/DMESynthesis
23 bbl/d
OXYGEN
http://www.energy.gov/news2009/releases.htm
Green Gasoline from Wood Using Carbona Gasification and Topsøe TIGAS Processes
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Catalysing your business
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Did you know that….Topsøe technologies help reduce CO2 emissions acrossthe world
Topsøes WSA process converts waste gas intocommercial grade sulphuric acid
Topsøe has developed exhaust treatment systems for tomorrows diesel trucks
Topsøes catalysts can produce clean fuels from biomass