xl bolt-on software products4 - sulzer consultingxl bolt-on software relationships standards...

XL Bolt-On

Data Collector

XL Bolt-On

OPC Server

XL Bolt-On

Display Viewer

XL Bolt-On

Data Link

XL Bolt-On Software Product Family

OEE Studio

Reporting*

XL Bolt-OnConfiguration

Studio

Currently In Development

OEE Alert***

Operational (Real Time) Strategic (Non-Real Time)

Tactical

XL Bolt-On Software Relationships

StandardsDBTimeline, Shift

and Job Data

XL Bolt-OnData Collector

XL Bolt-OnData Link

3rd PartyOPC Server

3rd Party

OPC Client Tools(HMI, Charting,Notification, etc.)

OEE StudioReporting

XL Bolt-OnDisplay Viewer

XL Bolt-OnOPC Server

OEE Alert

What is OPC?

Printer Drivers for Windows Applications

=

PLC/XL Drivers for SCADA/HMI Applications

XL Bolt-On OPC Server• Download Demo Copy at:

http://www.sulzerconsulting.com/Vorne.html

• 2 Hour 3 Device DEMO runtime

• Pre-Defined Tag Database

• Supports XL Command Execution

• Supports Display Message Capability

• Supports Network Input Manipulation

• Easy, Simple, FAST!

XL Bolt-On OPC Server - Custom HMI


A solution for creating custom HMI (or dashboard) to use and visuallymanipulate live data from the XL devices. Also, allows for ReasonCode entry from HMI screen and other interactive capabilities.

3rd Party OPCbased HMI

Your Server

XL Bolt-On OPC Server - Notification

XL Bolt-On

OPC Server

A solution for creating a custom notification system by using

off-the-shelf OPC Alarm and Notification Software. Can pass reasoncode, production status, etc to E-mail, phone, text to speech, etc.

3rd Party OPC

based Alarm and

Notification

SMTP Server

SMS Paging E-mail

Sound/Text-

To-Speech

In-Plant

P.A. System

GSM Modem

PC Audio

Text-To-Speech

USB Voice Modem

XL Bolt-On Data Link• Download Demo Copy at:


• 2 Hour 3 Device DEMO runtime

• Trigger actions on tag, interval or time

• Bridge from PLCs to XL devices

• Lookup XL standards in databases

• Integrate with other software systems


XL Bolt-On Data Link - Overview Board

XL Bolt-On

Data Link

XL Bolt-On

OPC Server

Low cost XL 400's monitoring machining centers or

sub-systems of productionMulti-Column XL 800 32x240 for showing summary

information for ALL centers or subsystems.

A solution for showing centralized summary information from manyXL devices (400's, 600's or 800's) on a single large-format XL 800.

XL Bolt-On Data Link - Master/Slave

XL Bolt-OnData Link


ReasonCode

Master Slave Slave Slave Slave

ReasonCode

ReasonCode

ReasonCode

A solution for echoing the reason code from one XL device onto others

on the same line or bound to the same manufacturing process where acommon set of reason codes exist on all boards but only one barcode

scanner will be used to set reason codes for ALL of the devicessimultaneously.

XL Bolt-On Data Link - PLC Input

XL Bolt-On

OPC Server

XL Bolt-On

Data Link - PLC

A solution for displaying data from a PLC onto XL Devices. Also can be

used to run programs, display specific messages or submit reasoncodes* via PLC automatically, eliminating manual scanning.

*PLC must have XL user defined reason code in PLC program. Cannot use arbitrary "error codes"

**Requires OPC Server (not supplied) to communicate with specific PLC(s).

Reason code, program number, message numberor arbitrary numeric or string data

3rd Party**OPC Server

XL Bolt-On Data Link - DB StandardsLookup


MS SQL DB

Scan Workorder, Job, Kit, etc*

Lookup "standards"based on scanned items

XL Bolt-OnData Link -Software

ScannedData

*Must reprogram Barcode Scanner for Arbitrary Barcode scanning. ContactVorne for Tech Note.

Lookup Results

Ideal Cycle Time,Takt Time,

Scale Factor,Job ID,etc.

A solution for the dynamic lookup of standard information from anexisting SQL database containing job information and standards. Useexisting workorders and the same barcode scanner you use to enter

reason codes and run XL programs.

SAP or otherExport to MSSQL

XL Bolt-On Display Viewer• Download Demo Copy at:


• 2 Hour 3 Device DEMO Runtime

• Show multiple XL Real-Time views on your desktop.

• Show XL Real-Time views on large LCD screens in break rooms, hallways, wherever!

• Supports all sizes and models of XL!

• Tool-Tray control and WYSIWYG configuration.


View LIVE XL Display

XL Bolt-On Data Collector• Download Demo Copy at:


• 35 Day 3 Device DEMO runtime

• Windows Service

• Supports MSSQL local or remote DBs

• Collects data into single central location

• Configurable device association/grouping


XL Bolt-On Data Collector

WindowsService

Configurator

Device Information

Database ConnectionTable SelectionCollection Frequency

FirmwareTest

DSN Test&

Device Properties

Local or Remote

Database

Timeline, Shiftand Job Data

MS SQL

OEE Alert• Browser Based!

• 35 Day 3 Device DEMO Runtime

• Show multiple XL TPT’s and Live Display Views in your browser

• Rule-Based E-mail notification of configurable conditions

OEE Alert• Hour-By-Hour views for short interval control with or without trends

• Downtime Pareto charts

• Customizable groupings for private or general use

OEE Studio• Advanced Data Analysis for Vorne XL Out-Of-The-Box!

• 35 day 3 Device DEMO Runtime

• Compare KPIs from different lines, plants, shifts or even products!

• Drill down and through to get valuable information out of your data

OEE Studio• Shift Production State Comparisons

• View trends in your OEE metrics instantly

• Tabular, Graphical, Interactive!

xl bolt-on software products4 - sulzer consultingxl bolt-on software relationships standards...

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