xfume fume extraction torch - binzel-abicor.com · 1 xfume™ fume extraction torch the features:...
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xFume™ Fume Extraction TorchThe Features:
Direct extraction at the arc – guarantees a permanent protection of the welder´s respiratory systemProblem-free installation in all existing MIG/MAG welding stationsSmall extraction tube diameter and threaded low profile consumables for better accessibility
Light weight cable offers considerable saving of weight for optimum handling & reduced fatigue
Mechanical encapsulated trigger - increased lifetimeHandle with extraction control and swivel joint – optimized handling
Let’s Clearthe Air.
www.binzel-abicor.com
Every welding job generates fumes and smoke that might be hazard-ous if inhaled. Based on the well established torch series ”MB” the xFume™ fume extraction torches offer efficient fume extraction through the torch. This latest gen-eration of fume extraction torches is lighter and offers improved er-gonomics. Special design solutions guarantee efficient smoke removal directly at its source without affect-ing the protective gas shield.
www.binzel-abicor.com.
T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D
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4:External air regulationErgonomically placed
5:Completely encapsulated mechanic triggerOptimum protection against contamination from welding fume particles
1:Threaded Access Tapered ConsumablesProvides better accessibility. Slip-on consumables also available.2:Rubberized Grip InsertOperator comfort and control3:Light Weight CableReduced operator fatigue
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Air and liquid cooledMIG/MAG Fume Extraction Torches xFume™
Innovations in Detail:
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6:Optimized cable assemblyDue to the optimized cable assembly components, as well as an increased cross section, the flow volume increased by 20% for cooler wear parts and longer life.
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500
1000
1500
2000
2500
3000
■ Xtract™ 300T■ Competitor 1 ■ Competitor 2■ Competitor 3 ■ Competitor 4
Balance weight [g]
Up to 27 percent less balance weight in comparison to competitors.
xFume™ Competitive
Comparison
7:Machine-side connection Direct mount to feeder or Euro connection.
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FG 3 15 H 35 L
FG - Fume Extraction Gun
Amperage
2 - 250 Amp (Air-cooled)3 - 300 Amp (Air-cooled)5 - 500 Amp (Water-cooled)
Cable Length
10 - 10 Feet12 - 12 Feet15 - 15 Feet
Nozzle
H - High-flow Threaded (60o Swanneck)S - High-flow Slip-on (60o Swanneck)
Back EndNozzle
WireSize
CableLength
Amp
Back End
E - EuroHT - Tweco 4L - Lincoln Ext GasL1 - Lincoln 10L2 - Lincoln Power MIGM - Miller
Wire Size
35 - .035 Inches45 - .045 Inches52 - .052 Inches62 - .062 Inches
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Ordering Chart
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xFume™ 300 Threaded
Type Cooling Rating Duty cycle Wire-Ø CO2 Mixed Gases (%) (inches) (mm)xFume™ 250 air 250 A 220 A 60 .030“ - .045“ 0.8–1.2 mmxFume™ 300 air 300 A 270 A 60 .030“ - .062“ 0.8–1.6 mmxFume™ 500 liquid 500 A 450 A 100 .035“ - .062“ 0.9–1.6 mm
Technical data
*Hint for liquid cooled torches: To protect the cable assembly components against overheating, we recommend an post cooling time of at least four minutes.
Air and Liquid CooledMIG/MAG Fume Extraction Torches xFume™
xFume™ 250
(Slip-on)
600.2005 600.2006
Ø 20.3
75 mm
Ø 24.3
85mm
Ø 34 Ø 34
xFume™ 300 & 500
Ø 12.5 Ø 24
50 mm
Ø 16 Ø 26
55.5 mmGas Nozzle(Threaded)
Wear Parts
317.0106 317.0102
xFume™ 300 Slip-on
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Ø 10Ø 10 Ø 8Ø 8Ø 8
30 mm30 mm 28 mm28 mm28 mm
*M6 M6 *M8 M6 *M8Contact tip (10 pcs.)
Fume Shroud(Threaded)
284.0851 284.0462
Ø 22
50 mm
Ø 24
50 mm
Ø 32 Ø 32
* E-CU Ø .030” 140.0051 140.0051 140.0114 140.0051 140.0114Ø .035” 140.0169 140.0169 140.0214 140.0169 140.0214Ø .040” 140.0242 140.0242 140.0313 140.0242 140.0313Ø .045” 140.0379 140.0379 140.0442 140.0379 140.0442Ø .052” – – 140.0533 – 140.0533Ø .062” – – 140.0587 140.0555 140.0587Ø .078” – – 140.0653 – 140.0653Ø .094” – – 140.0677 – 140.0677
E-CU for AL Ø .030” 141.0001 141.0001 141.0003 141.0001 141.0003Ø .035” 141.0004 141.0004 141.0043 141.0004 141.0043Ø .040” 141.0006 141.0006 141.0008 141.0006 141.0008Ø .045” 141.0010 141.0010 141.0075 141.0010 141.0075Ø .052” – – 141.0055 – 141.0055Ø .062” – – 141.0022 141.0020 141.0022
CuCrZr Ø .030” 140.0054 140.0054 140.0117 140.0054 140.0117Ø .035” 140.0172 140.0172 140.0217 140.0172 140.0217Ø .040” 140.0245 140.0245 140.0316 140.0245 140.0316Ø .045” 140.0382 140.0382 140.0445 140.0382 140.0445Ø .052” – – 140.0536 – 140.0536Ø .062” – – 140.0590 140.0558 140.0590Ø .078” – – 140.0656 – 140.0656Ø .094” – – 140.0679 – 140.0679
Cylindrical Ø 17 145.0047 Ø 19 145.0045 Ø 20 145.0051Conical *Ø 12.5 145.0080 *Ø 16 145.0078 *Ø 16 145.0085Conical Ø 10 145.0128 Ø 12 145.0126 Ø 14 145.0132
Ø A Ø B Ø CSlip-on Nozzle (10 Pieces)
* Designates factory standard.
Ø C Ø 24
76 mm
Ø A Ø 20
63.5 mm
Ø B Ø 24
84 mm(Slip-on)
xFume™ 300 xFume™ 500
Wear Parts
Gas NozzlexFume™ 250
xFume™ 250 xFume™ 300 & 500
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Liner parts xFume™ 250 xFume™ 300 xFume™ 500
Liner C-TFE - 024”-030” Bulk 125.0005 125.0005 125.0005
Liner C-TFE - 035”-045” Bulk 125.0007 125.0007 125.0007
Collet Plastic Liner - 024”-045” 131.0001 131.0001 131.0001
Collet Plastic Liner - 052”-078” — — 131.0002
O-Ring 3.5X1.5mm 165.0008 165.0008 165.0008
Liner Support for small PA Liner (specify feeder) **129.xxxx **129.xxxx **129.xxxx
MIG/MAG Fume Extraction Torches xFume™
Tip Holders, Diffusers and Liners
Liners for steel wires xFume™ 250 xFume™ 300 xFume™ 500
Insulated steel liner 17’ .024”-.035” 124.0015 124.0015 –
Insulated steel liner 17’ .035”-.045” 124.9042 124.9042 –
Insulated steel liner 17’ .052”-.062” – 124.9043 –
Uninsulated steel liner 17’ .035”-.045” – – 122.9057
Uninsulated steel liner 17’ .052”-.062” – – 122.9058
Liners for stainless wires xFume™ 250 xFume™ 300 xFume™ 500
Liner C-TFE 024”-030” 12’ (for 10’ gun) 127.9007 127.9007 127.9007
Liner C-TFE 024”-030” 17’ (for 12’ & 15’ gun) 127.9009 127.9009 127.9009
Liner C-TFE 035”-045” 12’ (for 10’ gun) 127.9001 127.9001 127.9001
Liner C-TFE 035”-045” 17’ (for 12’ & 15’ gun) 127.9003 127.9003 127.9003
Liner C-TEF 052”-062” 12’ (for 10’ gun) – 127.9004 127.9004
Liner C-TEF 052”-062” 17’ (for 12’ & 15’ gun) – 127.9006 127.9006
M6 / M8
25 mm
M10x1
28 mm
M6
26 mm
M6
28 mm
M8
20 mm 32.5 mm
M6 / M8
M6 *142.0003 142.0005 142.0008M8 – *142.0020 *142.0022
Standard *012.0183 *014.0261 *030.0145High Temp – 014.0026 030.0037
Gas diffuser (10 pcs.)
Contact tip holder (10 pcs.)
* Designates factory standard.** Specification required for feeder.
xFume™ 250 xFume™ 300 xFume™ 500
O-ring Collet
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Fume Extraction Equipment FES-200 & FES-200 W3Optimum Fume Protection
Over the past few decades gas metal arc welding (GMAW) has become the chief joining process in nearly all industrial manufacturing fields.
Due to the often tight quarters where welding tasks are performed, welders must share air with the welding process. This creates air quality hazards for the welder, as not only are vapors produced from unclean work-piece surfaces, there are also metal oxides contained in welding fumes.
During the welding process floating particles and ultra-fine micro particles contaminate the air the welder breathes as well as the air available to the entire area.
Optimum protection
To address and minimize these issues, trade associations and safety associations from all over the world have recommended that the removal of these fumes begin at the origin of the weld. This is only achievable with a torch that possesses fume extraction directly at the arc.
As you can see the below, the difference in air quality with and without fume extraction makes an incredible difference.
Welding fumes captured – Right where they form!
These extraction-integrated torches have a clear advantage due to the fact that extraction takes place directly at the arc. Thus, the welder can continue to weld normally without needing to take constant breaks to adjust the exhaust hood.
MIG/MAG-torch without fume extraction xFume™-torch with FES-200 fume extraction
The Difference
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Classification of welding fumesFume Class Separation (%) ApplicationW1 ≥ 95 Non-alloyed steel, alloyed steel with alloy
components e.g. Ni and Cr, low-alloyed steel, x ≤ 5%
W2 ≥ 98 Same as W1, plus alloyed steel with alloy components e.g. Ni and Cr (5% ≤ x ≤ 30%)
W3 (possesses the highest separation grade)
≥ 99 Same as W2, plus alloyed steel with alloy components e.g. Ni and Cr (highly alloyed steel with x ≥ 30% Ni-based alloys)
Classification of welding fumes
The FES-200 W3 was developed specifically to meet the demands of chrome and nickel material joining, and is certified by the Institute of Work Safety with the W3 license for all welding applications or related procedures with emissions suitable to KMR /1.2 materials2. Thus, this device enables the filtering of the exhaust, and work to be conducted without these otherwise harmful effects.
¹ Measurements in test taken according to DIN ISO 15011 ² List of carcinogenic, mutagenic, or toxic to reproduction materials
The high-vacuum extraction units FES-200 and FES-200 W3 with the xFume™ torches constitute the perfect system to extract welding fumes most effectively. Hence, the welder and his environment are best protected, and the most productive work enabled.
FES-200 and xFume™ – The ideal system
W3 certification
In a measurement of the extraction efficiency of the FES-200 in combination with the extraction torch from different manufacturers against DIN test standards1 resulted in welding fume particle extraction from 330 amps and up to 95%. The xFume™ from ABICOR BINZEL achieved the best results.
Measurement of the extraction efficiency
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Fume extraction unitFES-200
Cleaning spear
Advantages that speak for themselves: ■ Automatic start/stop function included in
basic equipment ■ Integrated manual filter cleaning for
longer use
■ Filter for dust class M with separation rate ac-cording to DIN EN 15012 > 99 %
■ A filter contamination meter; indicates when filter requires service or replacement
Illustration 1:Filter cleaning systemAll of the FES-200 units enable the manual cleaning of the filter cartridge through a unit-integrated rotat-ing nozzle that operates via air pressure. This function provides for effective cleaning and long filter lifespans.
Illustration 2:Dust collection panAll of the extracted particles collect in the dust col-lection pan and are then easily disposed of in the convenient PVC bags.
Illustration 1:Filter cleaning
system
Illustration 2:Dust collection pan
Illustration 3:Automatic start/stop functionThe operation of the FES-200 with the automatic start/stop function prevents unnecessary noise, reduces energy consumption, and lengthens the lifetime of the motor. Included, is the necessary start/stop shunt that enables the FES-200 to start and func-tion simultaneously with the welding process.
Integratedcheck-valve
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Optional exhaust box to expel air
■ 16 Foot connector hose and hose connection ■ Lockable dust collection pan for separate
operations ■ 115 V/60 Hz
■ Weighs approx. 50.7 lbs (23 kg) ■ 12 Month warranty
Illustration 3:Automatic start/stop function
Illustration 4:Pressure gauge
Illustration 4:Pressure gaugeWelding fumes contain particles of dirt that clog the filter cartridge over time. This increases the pressure inside of the unit. The pressure gauge makes it clear when the filter should be cleaned. Hence, effective extraction and optimum protection for the welders is guaranteed for the long term.
Technical data:FES-200 Dimensions: 500 mm long; 210 mm wide; 590 mm highWeight: approx. 50.7 lbs / 23 kgMax. airflow: 200 m3
Compressed air inlet: 58 - 94 psi / 4 - 6.5 barConnection diameter: 50 mmMax. pressure: 19000 PaVoltage: 115 VMotor output: 1.1 kWFilter: Filter for dust class M, 0.8 m2
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Advantages that speak for themselves: ■ IFA certified W3 license ■ Filter with separation rate of
DIN EN 15012 > 99.9% ■ Weighs approx. 51.8 lbs (23.5 kg)
■ Automatic start/stop function included as standard equipment
■ Integrated manual filter cleaning system for longer uses
Illustration 2:Dust collection pan
Illustration 1:Changing the filter cartridgeThe special filter cartridge developed for the W3 welding fume separation class enables a contactless contamination-free, filter change.
Illustration 2:Dust collection panAll of the extracted particles collect in the dust col-lection pan and are then easily disposed of in the convenient PVC bags.
Illustration 3:Automatic start/stop functionThe operation of the FES-200 with the automatic start/stop function prevents unnecessary noise, re-duces energy consumption, and lengthens the lifetime of the motor. Included, is the necessary start/stop shunt that enables the FES-200 to start simultane-ously with the welding process.
Illustration 1:Changing the
filter cartridge
Fume Extraction UnitFES-200 W3
Cleaning spear
Additionalstopper cap
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■ A filter contamination meter; only clean when necessary
■ Additional audible clean indicator ■ Contactless filter replacement
■ Exhaust baffle plate – prevents dust on the ground from being disturbed
Illustration 3:Automatic
start/stop function
Illustration 4:Pressure gauge
Illustration 4:Pressure gaugeWelding fumes contain particles of dirt that clog the filter cartridge over time. This increases the pressure inside of the unit. The pressure gauge makes it appar-ent when the filter should be cleaned. Hence, effective extraction and optimum protection for the welders is guaranteed for the long term.
Illustration 5:Air baffle plateIn most welding areas the ground is covered with dust and dirt particles, the air baffle plate on the W3 pre-vents any disturbance of this dust, hence, furthering the air purity by eliminating this contami nation factor.
Technical data:FES-200 W3 Dimensions: 630 mm long; 210 mm wide; 590 mm highWeight: approx. 51.8 lbs (23.5 kg)Max. airflow: 200 m3
Compressed air inlet: 58 - 94 psi / 4 - 6.5 barConnection diameter: 50 mmMax. pressure: 19000 PaVoltage: 115 VMotor output: 1.1 kWFilter: Filter for dust class H13, 0.8 m2
Illustration 5:Air baffle plateStopper cap replaces
check valve
Audible clean indicator
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7 8 9 10
1 2
Complete extraction unit
Fume extraction unit & AccessoriesFES-200 & FES-200 W3
Pos. Description Part-No.1 Complete unit FES-200 (115 V, 60 Hz) 601.9106.US2 Complete unit FES-200 W3 (115 V, 60 Hz) 601.00523 Carbon brush (115 V) (2 required) 601.00174 Filter cartridge FES-200* 601.0008
Carbonized filter FES-200 601.0056Filter cartridge FES-200 W3 601.0048Carbonized filter FES-200 W3* 601.0053
5 Hose with sleeve, L = 16 ft (5.00 m) 601.00156 Adapter ring (connection for two hoses) 601.00467 Start/stop shunt, 4-pole 601.0041N/S Start/stop shunt, 7-pole 601.00208 Dust collection bag (w/o pan) 601.00219 Exhaust casting FES-200 (optional) 601.002310 Adapter ring FES-200 / xFume™ (50 / 44 mm) 601.0031N/S Magnetic suction funnel for standard MIG-guns 601.0016N/S Foam Adhesive seal f/filter chamber (bulk per meter) 831.0459N/S Switch on/off FES-200/FES-200 W3 rectangular 601.0059
* Standard filter for FES-200 and FES-200 W3.
Replacement parts and accessories
Extraction unit package includes: ■ Extraction hose with sleeve, L = 5.00 m ■ Start/stop shunt ■ 10 dust collection bags ■ Filter cartridge
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BIC
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BIN
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Binzel S.A DE C.V.Municipio Pabellon de Arteaga 102Valle De Aguascalientes, 20358San Francisco de los Romo, Ags. MexicoPhone: +52(499) 973.0133Fax: +52(499) 973.1388E-Mail: [email protected]
ABICOR BINZEL USA, Inc.650 Medimmune Court, Suite 110Frederick, MD 21703Phone: 800.542.4867Fax: 301.846.4497E-Mail: [email protected]
www.binzel-abicor.com
T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .