xc series 4-w electric forklift truck with lithium iron-phosphate · 2019. 6. 24. · for hangcha....

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Factory site: 666 Xiangfu Road, Hangzhou, Zhejiang, China (311305) ZHEJIANG HANGCHA IMP. &EXP. CO., LTD. [email protected] www.hcforklift.com Tel: +86-571-88926735 88926755 Fax: +86-571-88926789 88132890 HANGCHA trucksconform to the European Safety Requirements. ISO9001:2015 ISO14001:2015 HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning colors, equipment, or specifications detailed in this brochure, or to discontinue individual models. The colors of trucks, delivered may differ slightly from those in brochures. 2019 VERSION 2/COPYRIGHT 2019/04 Follow us on Facebook Follow us on YouTube Follow us on WeChat with capacity of 2,000 to 3,500kg XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate

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Page 1: XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate · 2019. 6. 24. · for HANGCHA. Rapid charging and opportunity charging ensure continuous availability of trucks

Factory site: 666 Xiangfu Road, Hangzhou, Zhejiang, China (311305)

ZHEJIANG HANGCHA IMP. &EXP. CO., LTD.

[email protected]

Tel: +86-571-88926735 88926755Fax: +86-571-88926789 88132890

HANGCHA trucksconform to the European Safety Requirements.ISO9001:2015ISO14001:2015

HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning colors, equipment, or specifications detailed in this brochure, or to discontinue individual models. The colors of trucks, delivered may di�er slightly from those in brochures.

20

19

VER

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01

9/0

4

Follow us onFacebook

Follow us onYouTube

Follow us onWeChat

with capacity of 2,000 to 3,500kg

XC Series 4-W Electric Forklift TruckWith Lithium Iron-Phosphate

Page 2: XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate · 2019. 6. 24. · for HANGCHA. Rapid charging and opportunity charging ensure continuous availability of trucks

Advantages

The high-frequency MOSFET integrated controller ensures

smooth and accurate driving and lifting control, and has

excellent speed regulation performance, good performance

of electronic control matching the motor, functions of

regenerative braking, reverse braking and anti-sliding on

ramps, etc., and high safety and reliability.

The ultra-high power AC traction motor has a bridge structure.

An ultra-high power AC pump motor is used. The system has high

e�ciency, complete protection functions, built-in speed and

temperature sensors, and greatly improved reliability and life.

High capacity CATL battery packs

The XC series new energy electric forklifts, covering range from 2.0t to 3.5t, is a series of products with new chassis launched by HANGCHA.

NEW POWER NOWINNOVATIVE SOLUTIONS

Pack1

Pack2

Pack3

Pack4

2.0 - 2.5t: standard

2.0 - 2.5t: optional

3.0 - 3.5t: standard

3.0 - 3.5t: optional

Battery capacity (kW•h)

80V*271Ah, 21.68Kwh

80V*404Ah, 32.32Kwh

80V*404Ah, 32.32Kwh

80V*542Ah, 43.36Kwh

Excellent Ergonomic Design

The truck has a large operating space more than 50% larger than the traditional electric truck.

The dashboard in the driver's cab is placed overhead and can be seen when the driver lifts her/his head, and the function buttons

can be pressed easily.

For the optional integrated fingertip control system, the combined operating armrest integrates the emergency cut-o�, horn and

quadruple thumb switches, etc., is electrically controlled through the CAN bus and is highly reliable.

The enlarged brake pedal and appropriate regenerative braking function can e�ectively reduce the driver’s fatigue.

/

/

/

/

The rear axle is provided with a flexible suspension system

(for standard configuration and automatic deceleration at

turns improve the driver's comfort.

2.0-2.5t 3.0-3.5t

1024 1024

412280

560462

387132247 132

620 760

412 280

Integrated Battery Management System (BMS) continually monitors energy management and ensures reliable operation.

HANGCHA provides Li-Ion battery with 5 years or 10000 hours warranty.

Innovative, reliable lithium-ion technology, which are

developed jointly by HANGCHA and CATL. Battery cells

and modules are from CATL, with reliable quality, exclusively

for HANGCHA.

Rapid charging and opportunity charging ensure continuous

availability of trucks.

Lightweight design, flexible, high level of energy e�ciency,

maintenance-free, long service life.

Page 3: XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate · 2019. 6. 24. · for HANGCHA. Rapid charging and opportunity charging ensure continuous availability of trucks

Easy operations and maintenanceInternal Components Protected with Fully-sealed Hood,

controllers, motors electrical components, etc. are sealed

from dust and water.

The hood can be opened at a large angle

facilitating the maintenance.

RELIABLETRUCKS

IPX4 water resistancerating, suitable foroutdoor operation

The battery packs can be easily removed by a

pallet truck and can be repaired conveniently.

Page 4: XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate · 2019. 6. 24. · for HANGCHA. Rapid charging and opportunity charging ensure continuous availability of trucks

Options/

//

/

//

///

///

//

//

///

//

//

Battery side roll out with slide or rollerPin code or cardSuper elastic tyreMarked solid tyreLeft and right rear view mirrorsBackup cameraFront/rear blue lightsRear working lightsCharger (Titan or Schneider)Reverse armrestHood with a key lockOPS systemLift bu�ering systemMulti way valvesIntegrated fingertip control systemWidened / heightened load backrestWidened fork carriageOther length forksFull free duplex mastFull free triplex mastSideshifterOther attachmentsGrammer MSG531 suspension seat

Standard specification////////////

/////////

Battery pack side roll outLithium packs with low temperature electric heating systemsHigh-power AC drive motorHigh-power AC pump motorLow noise gear pumpMulti-function color screen instrument clusterLarge integral rubber pedal padLED combination headlights, LED rear combination taillightsStamped iron hoodAutomatic deceleration at turnsSoft landing systemSPE power selectionCharging muzzle meeting national standardsElectronic cooling fanEmergency cut-o� switchReversing buzzerTraction pinFolderLoad sensing steering systemDuplex mastTilt cylinder jacket

Main Accessories

SafetyThe optional OPS system can disable the lowering when the

driver leaves the seat and enable high safety.

The standard configuration provides soft landing system. In

addition, an optional lift bu�ering system is provided to protect

the goods from falling and damaging the ground.

The handbrake can be optionally equipped with an alarm buzzer

to prompt the driver to pull up the handbrake before leaving the

truck.

The main electrical components such as the controller,

contactor, power plug, emergency cut-o� switch,

dashboard, accelerator, are all products of well-known

world brands.

The emergency cut-o� switch equipped for the standard

configuration complies with EU regulations.

The truck has passed the CE certification.

ComfortOwing to the low center of gravity and good stability, the driver feels

comfortable during turning.

The ergonomically designed adjustable steering wheel makes the driver

feel good. The seat can be adjusted back and forth by 210mm. The

operator can choose the best driving position.

New designed mast increases the wide view by 15% .

With friendly human-computer interfaces, the 4.33” True Color Screen

instruments have good visibility and clear readings.

Silence, no pollution, energy saving and other advantages meet the

environmental protection requirements.

Three horn buttons are provided, which are

respectively on the driver's steering wheel, thumb

switch equipped armrest (optional) and reverse

armrest (optional), for alerting and protecting the

surrounding people.

A PIN code should be provided before entering the system. 99 sets

of PIN codes are available for the administrator. The truck is highly

secured and irrelevant personnel cannot start the truck.

Quick charge < 2.0h,Working time > 9.0h

IP67 Protection Rating

Page 5: XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate · 2019. 6. 24. · for HANGCHA. Rapid charging and opportunity charging ensure continuous availability of trucks

2.0~2.5t XC series mast specification

Type ModelLifting height Lowered

overall height Withoutbackrest

Withbackrest

Overall height

Withoutbackrest

Withbackrest

Free lifting height

FWD BWD

Tilting rangeCapacity (Mast vertical to ground)

Load center@500mmSingle Tire

2.0t 2.5t 2.0t 2.5tDouble Tire

Dup

lex

wid

e vi

ew m

ast

Dup

lex

full-

free

mas

tTr

iple

x fu

ll-fr

ee m

ast

kg250025002500250025002500250025002300210020001700170016001200800

250025002500250025002500250025002100200019001700170016001200800

//

XPD25M200 XPD25M250 XPD25M270 XPD25M300 XPD25M330 XPD25M350 XPD25M360 XPD25M370 XPD25M400 XPD25M430 XPD25M450 XPD25M470 XPD25M480 XPD25M500 XPD25M550 XPD25M600 XPD25U200 XPD25U250 XPD25U270 XPD25U300 XPD25U330 XPD25U350 XPD25U360 XPD25U370 XPD25N400 XPD25N430 XPD25N450 XPD25N470 XPD25N480 XPD25N500 XPD25N550 XPD25N600 XPD25N650 XPD25N700

mm2000250027003000330035003600370040004300450047004800500055006000200025002700300033003500360037004000430045004700480050005500600065007000

mm1501175118512001215122512351240126012751285129513001310133513601151617661866201621662266231623661966206621162216226623662566281630163266

mm26263126332636263926412642264326462649265126532654265626612666262749

3173.53373.53673.53973.54173.54273.54373.54670.54970.55170.55370.55470.55670.56170.56670.57170.57766

mm3046354637464046434645464646474650465346554657465846604665467046304635463746404643464546464647465046534655465746584660466546704675468046

mm140140140140140140140140140140140140140140140140842

10921192134214921592164216921195129513451445149515951795204522452695

mm140140140140140140140140140140140140140140140140470720820970

1120122012701320920

102010701170122013201520177019702220

( ° )6666666666666633666666666666663333

( ° )6

121212121212121266666666

121212121212126666666666

kg200020002000200020002000200020001900180017001500150014001050700

200020002000200020002000200020001800170016001500150014001050700

//

kg2000200020002000200020002000200020001950190017001700160015001400200020002000200020002000200020001950190018001700170016001500140013001200

kg2500250025002500250025002500250025002450240021002100250018001600250025002500250025002500250025002450240023002100210020001800160014501300

3.0~3.5t XC series mast specification

Type ModelLifting height Lowered

overall height Withoutbackrest

Withbackrest

Overall height

Withoutbackrest

Withbackrest

Free lifting height

FWD BWD

Tilting rangeCapacity (Mast vertical to ground)

Load center@500mmSingle Tire

3.0t 3.5t 3.0t 3.5tDouble Tire

Dup

lex

wid

e vi

ew m

ast

Dup

lex

full-

free

mas

tTr

iple

x fu

ll-fr

ee m

ast

kg350035003500350035003500350035003250300028502450245023001800130035003500350035003500350035003500325030002850270024502450230018001300

//

XPD35M200 XPD35M250 XPD35M270 XPD35M300 XPD35M330 XPD35M350 XPD35M360 XPD35M370 XPD35M400 XPD35M430 XPD35M450 XPD35M470 XPD35M480 XPD35M500 XPD35M550 XPD35M600 XPD35U200 XPD35U250 XPD35U270 XPD35U300 XPD35U330 XPD35U350 XPD35U360 XPD35U370 XPD35U400 XPD35N400 XPD35N430 XPD35N450 XPD35N470 XPD35N480 XPD35N500 XPD35N550 XPD35N600 XPD35N650 XPD35N700

mm20002500270030003300350036003700400043004500470048005000550060002000250027003000330035003600370040004000430045004700480050005500600065007000

mm16511901200121512301240124512501275129013001310131513251350137511666191620162166231624162466251627162051215122012301235124512651290131513401

mm28423342354238424142434244424542484251425342554256425842634268422891339135913891419143914491459148914891519154915591569158916391689173917891

mm31453645384541454445464547454845514554455645584559456145664571453145364538454145444546454745484551455145544556455845594561456645714576458145

mm145145145145145145145145145145145145145145145145775

102511251275142515251575162518251160126013101410146015601760201022602510

mm150150150150150150150150150150150150150150150150521771871

102111711271132113711571906

100610561156120613061506175620062256

( ° )66666666666666336666666666666663333

( ° )6

121212121212121266666666

12121212121212126666666666

kg300030003000300030003000300030002850270025502250225021001650120030003000300030003000300030003000285027002550240022502250210016501200

//

kg30003000300030003000300030003000300029002850255025502400225021003000300030003000300030003000300030002900285027002550255024002250210019501800

kg35003500350035003500350035003500350034003350295029502800255023003500350035003500350035003500350035003400335032002950295028002550230020501850

Page 6: XC Series 4-W Electric Forklift Truck With Lithium Iron-Phosphate · 2019. 6. 24. · for HANGCHA. Rapid charging and opportunity charging ensure continuous availability of trucks

XC Series Electric ForkliftD

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HANGCHA GROUP CO.,LTD.Manufacturer

Manufacturers type designation

Drive: electric (battery or mains), diesel, petrol, fuel gas

Operator type: hand, pedestrian, standing, seated, order-picker

Load capacity/rated load

Load centre distance

Load distance, centre of drive axle to fork

Wheelbase

Service Weight

Axle loading, laden front/rear

Axle loading, unladen front/rear

Tyres: solid rubber, superelastic, pneumatic, polyurethane

Tyre size, front

Tyre size, rear

Wheels, number front rear (x = driven wheels)

Tread, front

Tread, rear

Tilt of mast/fork carriage forward/backward

Height, mast lowered

Free lift

Lift

Height, mast extended

Height of overhead guard STD.

Seat height/stand height

Coupling height

Overall length

Length to face of forks

Overall width

Fork dimensions

Fork carriage DIN 15 173 --- ISO 2328, class/type A,B

Fork-carriage width

Distance between fork-arms

Ground clearance, laden, below mast

Ground clearance, centre of wheelbase

Aisle width for pallets 1000 x 1200 crossways

Aisle width for pallets 800 x 1200 Lengthways

Turning radius

Internal turning radius

Travel speed, laden/unladen

Lift speed, laden/unladen

Lowering speed, laden/unladen

Drawbar pull, laden/unladen

Max. Drawbar pull, laden/unladen

Gradeability, laden/unladen

Max. gradeability, laden/unladen

Acceleration time, laden/unladen (0-10m)

Service brake

Parking brake

Drive motor rating S2 60 min

Lift motor rating at S3 15%

Battery voltage, Std.

Battery voltage, Opt.

Min. battery weight

Max. battery weight

Type of drive control

Manufacturer

Operating pressure for attachments

Oil volume for attachments

Hydraulic Tank - capacity (drain & refill)

Sound level at the driver´s ear according to EN / DIN 12 053

Towing coupling, type DIN

1.1

1.2

1.3

1.4

1.5

1.6

1.8

1.9

2.1

2.2

2.3

3.1

3.2

3.3

3.5

3.6

3.7

4.1

4.2

4.3

4.4

4.5

4.7

4.8

4.12

4.19

4.20

4.21

4.22

4.23

4.24

4.25

4.31

4.32

4.34.1

4.34.2

4.35

4.36

5.1

5.2

5.3

5.5

5.6

5.7

5.8

5.9

5.10

5.11

6.1

6.2

6.3

6.5

8.1

9.1

10.1

10.2

10.3

10.7

10.8

Q (kg)

c (mm)

x (mm)

y (mm)

kg

kg

kg

b10 (mm)

b11 (mm)

α/β(°)

h1 (mm)

h2 (mm)

h3 (mm)

h4 (mm)

h6 (mm)

h7 (mm)

h10 (mm)

l1 (mm)

l2 (mm)

b1 (mm)

s/e/l (mm)

b3 (mm)

b5 (mm)

m1 (mm)

m2 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

b13 (mm)

km/h

m/s

m/s

N

N

%

%

s

kW

kW

V/Ah

V/Ah

kg

kg

bar

l/min

liter

dB (A)

CPD20-XD4-SI26

Electric

Seated

2000

500

444

1520

3620

5040/680

1620/2000

Pneumatic

23×9-10

18×7-8

2x/2

1068

960

6/12

2001

140

3000

4040

2100

1120

430

3370

2300

1252

40/122/1070

ISO2328 2A

1100

290/1100

100

125

3734

3934

2090

655

18/19

0.450/0.560

0.450/0.420

13000/14000

15000

20/20

20/20

4.9/4.8

Hydraulic

Mechanical

16.6AC

25.5AC

80/271

80/404

220

280

MOSFET/AC

INMOTION

175

65

28

75

Φ25 Pin

CPD25-XD4-SI26

Electric

Seated

2500

500

444

1520

3920

5820/700

1670/2250

Pneumatic

23×9-10

18×7-8

2x/2

1068

960

6/12

2001

140

3000

4040

2100

1120

430

3370

2300

1252

40/122/1070

ISO2328 2A

1100

290/1100

100

125

3734

3934

2090

655

18/19

0.430/0.560

0.470/0.420

17000/18000

19000

20/20

20/20

5.0/4.9

Hydraulic

Mechanical

16.6AC

25.5 AC

80/271

80/404

220

280

MOSFET/AC

INMOTION

175

65

28

75

Φ25 Pin

CPD30-XD4-SI26

Electric

Seated

3000

500

482

1650

4740

6745/1095

2010/2730

Pneumatic

23×9-10

18×7-8

2x/2

1068

960

6/12

2151

145

3000

4135

2100

1120

430

3550

2480

1252

45/125/1070

ISO2328 3A

1100

290/1100

100

125

3955

4155

2270

730

18/19

0.390/0.540

0.450/0.420

20000/21000

22000

20/20

20/20

5.3/5.1

Hydraulic

Mechanical

16.6AC

25.5AC

80/404

80/542

320

380

MOSFET/AC

INMOTION

175

65

28

75

Φ25 Pin

CPD35-XD4-SI26

Electric

Seated

3500

500

482

1650

5080

7800/880

2100/2980

Super elastic

23×10-12

200/50-10

2x/2

1068

960

6/12

2151

145

3000

4135

2100

1120

430

3550

2480

1298

50/125/1070

ISO2328 3A

1100

290/1100

100

125

3955

4155

2270

730

18/19

0.370/0.540

0.470/0.420

20500/21000

23000

20/20

20/20

5.4/5.2

Hydraulic

Mechanical

16.6AC

25.5AC

80/404

80/542

320

380

MOSFET/AC

INMOTION

175

65

28

75

Φ25 Pin

3500

3000

2500

2000

1500

1000

5001000 900 800 700 600 500

3.5t

3.0t

2.5t

2.0t

a=200 mm safety clearanceAst= a+Wa+X+B

3M duplex mastLoadcapacity

Load centre