· pdf file16 s99tc03-0312 t1: ( din 69051 jis b1192) t2: aa' ( din 69051 jis b1190) t3:...
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9S99TC03-0312
(3) HIWIN (MoS2)
4.2
(4) -
4.3
(1)
4.1
(2) 4.5
CNC
4.2 4.2(a)
4.2(b)
()
()
FSWX-B2
40mm
10mm
6.35mm
0.05mm
300kg
0mm
4.1
10 S99TC03-0312
(5) CNC ( : 60 )
(6)
4.5
(7) ( )
4.6
HIWIN
(8)
0.5~1.0 mm
4.7
(9) 10
20mm
HIWIN 4.8
HIWIN
(10)
(lost motion) CNC
HIWIN 8 (10 6 revs)
X-Y 5
(11)
0.2 0.4 mm
M37
4.9
()
0.5~
1.0m
m
11S99TC03-0312
(12) 4.10
HIWIN DIN 509 4.11
DIN509 A
1 4.2
21 Nmax
2 Vmax
3= + +100mm( )
= +
41 (%)
M7 ~ M102 (%)
5 ( 1/5C ) M1
1
6 2 M13 ~ M14
3
1
72
M31~M333
4 DmN
1(
82
) M34 ~ M403
4
91
(T) M41 4.62
101
M452
1
11 2 M19 ~ M28
3
Vmax≥Nmax
HIWIN 4.1
(A) (B) (C)
4.2
12 S99TC03-0312
•
•
•
HIWIN C6 ( 6 )
7 HIWIN
:
HIWIN 7 HIWIN "e300"
( 7 ) 4.12
DIN 4.2 4.2 4.14
HIWIN DIN HIWIN 4.2 4.3
E e300 4.5
4.3
(1)
HIWIN : 0.001mm
4 12
13
15
16
18
21
24
29
35
41
50
62
76
100
125
23
25
26
29
31
35
39
44
51
59
69
82
99
119
130
145
180
23
25
27
30
35
40
46
54
65
77
93
115
140
170
210
260
320
18
20
20
23
25
27
30
35
40
46
54
65
77
93
115
140
170
23
25
27
30
35
40
46
54
65
77
93
115
140
170
210
260
320
12
12
13
14
16
17
19
22
25
29
34
41
49
60
75
8
10
10
12
13
15
16
18
21
24
29
35
41
50
60
12
13
15
16
18
21
24
29
35
41
50
60
72
90
110
315-
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10000
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10000
12000
6
6
7
7
8
9
10
11
13
15
17
21
6
7
8
9
10
11
13
15
18
22
26
32
5
5
5
6
7
8
9
10
11
13
15
18
6
7
8
9
10
11
13
15
18
22
26
30
3.5
3.5
4
4
5
6
6
7
5
6
6
7
8
9
11
E e e e e e e e
6510 2 3 4
2318128653.5300mm e300
+_ E+_ E+_ E+_ E+_ E+_ E+_
e2π 3 4 4 6 8 8 8
HIWIN 4.4
CNC HIWIN
(2)
4.6 4.15
(3)
13S99TC03-0312
05 5 10 15 20 251 2 3 4 5 6
5
: 0.001mm
065 8 18 50
12 23 52 2103.53.5 5 6 8 12 18 23 50 210
ISO,DINJISe300
1 2 3 4 5 6 7 10
210
: 0.001mm
eoa(Ea)
Eoa (C )
(ep)
C(TP)
BS
ep(Ep)
Vup(Ep)
V300p(e300p) 300mm
V2πp(e2πp)
DIN
HIWIN
Tp
Ep
e2πp
Ea
ep
e300p 300mm
300mm
14 S99TC03-0312
DIN 69051
eoa (Ea ) :
( DIN 69051-3-1)
C(T)-ep (Ep)≤eoa(Ea)≤C(T)+ep(Ep)
Vua(ea) :
( DIN 69051-3-2)
Vua(ea)≤Vup(ep)
V300a(e300a) :
( DIN 69051-3-3)
V300a(e300a)≤V300p(e300p)
V2πa(e2πa) : π
( DIN 69051-3-4)
V2πa(e2πa)≤V2πp(e2πp)
Lu Lu
300mm
HIWIN
15S99TC03-0312
ZYX
ZYX
ZYX
ZYX
YX
ZYX
UV
YX
ZYX
YX
ZX
0 1 2 3 4 5 7 PR1 PR2 PR3
C
N
C
( )( )
X-Y
16 S99TC03-0312
T1:
( DIN 69051 JIS B1192)
T2: AA'
( DIN 69051 JIS B1190)
T3:
( DIN 69051 JIS B1192)
do(mm)
T1p [ µm ]
HIWIN
80160315630
1250
122550
100200
6122550
100
406080
100
4060
100160
4060
100160
4060
100160
4570115180
5075125200
6085140220
80120200320
20 23 32 4028252020
6496
160256
406080
( ) 0 3 6 7L5 5421
0 3 6 75421( )
do(mm)
T3p [ µm ]
( for L2 ≥ Lr)
HIWIN
62050125
2050125200
456-
80125200315
567-
568-
67910
68
1012
791114
12162025
8101216
( ) 0 1 2 3 4 5 6 7
do(mm)
T2p [ µm ]
( for L1 ≤ Lr)
HIWIN
62050125
2050125200
68
10-
80125200315
81012-
101216-
11141820
12162025
16202632
40506380
20253240
( ) 0 1 2 3 4 5 6 7
if L1>Lr, then t2a≤T2p___L1
Lr
if L2>Lr, then t3a≤T3p___L2
Lr
T1max [ µm ]
( for Lt ≥4L5)
HIWINLt / do
HIWIN
Lr
Lr
17S99TC03-0312
do(mm)
( ) 0 1 2 3 4 5 76
T4p [ µm ]
HIWIN
663125
63125200
33-
34-
34-
456
456
568
568
6810
D [mm]
T5p [ µm ]
HIWIN
T4: AA'
( DIN 69051 JIS B1192)
T5: BB'
( DIN 69051 JIS B1192)
T6: BB'
( DIN 69051 JIS B1192)
T7: AA'
( DIN 69051 JIS B1192)
( ) 0 1 2 3 4 5 6 7
- 20 5 6 7 8 9 10 12 1420 32 5 6 7 8 9 10 12 1432 50 6 7 8 8 10 11 15 1850 80 7 8 9 10 12 13 16 1880 125 7 9 10 12 14 15 18 20125 160 8 10 11 13 15 17 19 20160 200 - 11 12 14 16 18 22 25200 250 - 12 14 15 18 20 25 30
D [mm]
T6p [ µm ]
HIWIN
( ) 0 1 2 3 4 5 6 7
- 20 5 6 7 9 10 12 16 2020 32 6 7 8 10 11 12 16 2032 50 7 8 10 12 14 15 20 2550 80 8 10 12 15 17 19 25 3080 125 9 12 16 20 24 22 25 40125 160 10 13 17 22 25 28 32 40160 200 - 16 20 22 25 28 32 40200 250 - 17 20 22 25 28 32 40
Lr
T7p [ µm ]/100mm
HIWIN
( ) 0 1 2 3 4 5 6 7
- 50 5 6 7 8 9 10 14 1750 100 7 8 9 10 12 13 15 17100 200 - 10 11 13 15 17 24 30
18 S99TC03-0312
" " ( )
4 4.18 " " 4.19 δ
5%
( )
4.16
45 Fa
Sa Fn
P
4.17
HIWIN
HIWIN ( 0.02mm~0.03mm T
)
4.4
(1)
(2)
19S99TC03-0312
JIS B1192
pFbm=2 8.
P : (kgf)
Fbm: (kgf)
( M8~M10)
KP 0.1~0.3
η1 η2
(1) ( )
( 4.20)
Td : (kgf-mm)
P : (kgf)
: (mm)
KP:
(2) ( )
α :
Dm : (mm)
: (mm)
β : 0.17° 0.57°µ : (0.003~0.01)
β µ= −tan 1
(3)
M1
M3
M4
M5
M6
M2
20 S99TC03-0312
(a)
4.20
Fp HIWIN
2.5 4.21 4.7
(b)
1.
2. 100 rpm.
3. 40 61.2 ~ 74.8 cSt (mm/s) ISO VG 68 JIS K2001
4.
(c) 4.21
(d) 4.7
JIS B1192
: 1. = /
2.
3. 4.10 N-m
4. HIWIN
: ± %
(mm)
4000 mm 4000 mm
≤ 40 40 < < 60
(1)
(kgf - cm)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4
30 35 40 40 45 50 60 - 40 40 50 50 60 60 70 - - - - - -
25 30 35 35 40 40 50 - 35 35 40 40 45 45 60 - - - - - -
20 25 30 30 35 35 40 40 30 30 35 35 40 40 45 45 - - - 40 43
15 20 25 25 30 30 35 35 25 25 30 30 35 35 40 40 - - - 35 38
10 15 20 20 25 25 30 30 20 20 25 25 30 30 35 35 - - - 30 33
- 15 15 15 20 20 25 30 - - 20 20 25 25 30 35 - - - 25 23
5 6 7- - -
- - -
45 50 50
40 45 45
35 40 40
30 35 35
2 4
4 6
6 10
10 25
25 63
63 100
(a) :
(b) :
(c) :
(d) :
(e) :
(f) :
Lu :
21S99TC03-0312
nav (rpm)
Fbm
(1)
(2)
(3)
4.22
nav : (rpm)
n : (rpm)
Fbm : kgf Fb :
fp :
fp : 1.1 ~ 1.2
1.3 ~ 1.8
2.0 ~ 3.0
n nt
nt
nt
av = × + × + × +11
22
33
100 100 100.....
t +1
100
t(%)
min
-1
: n1 (%)
4.5
M7
M8
M9
M10
22 S99TC03-0312
HIWIN
:
fp = 1.1
(kgf) (rpm) (%)
(Fb) (n) (t)
1 100 1000 45
2 400 50 35
3 800 100 20
(1)
(2)
n rpmav = × + × + × =100045
10050
35100
10020
100487 5.
4.8
4.8
P
F Fa bm=
F F Pa bm≤ +
L : (rev)
C : (kgf) (106 rev)
(a)
F F Fbm bm bm2 1( ) = ( ) −
M11
M12
M13
Fa
23S99TC03-0312
(c)
Lh : (hr)
Ld : (Km)
: (mm per rev)
nav: (rpm)
(d)
fr 4.9
L L fhm h r= ×
L L fm r= ×
(km)
250
100 ~ 250
350
210
30
M14
M15
M16
M17
M18
909596979899
10.620.530.440.330.21
% fr
(b)
L : revs
P : kgf
Lh :
nav: rpm M7
LL
nhav
=× 60
24 S99TC03-0312
:
(a)
Ta = (kgf-mm)
Fb = (kgf)
Fb = Fbm + µ xW
= (mm)
η1 = (0.85 ~ 0.95 M3)
W = + (kgf)
µ= (0.005 ~ 0.02)
(b)
η2 = (0.75 ~ 0.85 M4)
Tc = (kgf-mm)
2
1
+
4.5-1 3,500 =10mm
HIWIN
( Fbm = 318.5 kgf)
( M1)
(rpm)
≤ C
HIWIN FSV 32mm
C1
50 mm = 8 mm L = 7x10 6 revs
HIWIN = 50 mm = 8 mm B3
FSV C = 5674 kgf
M19 M20
25S99TC03-0312
(c)
TM = (kgf-mm)
Tb = (kgf-mm)
Td = (kgf-mm M2)
N1 = 1
N2 = 2
: (kgf-mm)
J : (kgf-mm-sec2)
α : (rad/sec2)
Ndif = rpm stage2 -rpmstage1
t a : (sec)
T T T TN
NM a b d= + +( ) × 1
2
= + + +
( .4.23)
Ws : (kgf)DN : (mm)g : (9800 mm/sec2 )JM : (kgf-mm-sec2)JG1 : 1 (kgf-mm-sec2)JG2 : 2 (kgf-mm-sec2)
TMa : (kgf-mm)
:
J : (kgf • mm • sec2 )
ρd : (7.8x10-6 kgf/mm3 )
R : (mm)
L : (mm)
g : (9800 mm/sec2 )
Jg
R Ld= 12
4πρ
M21
M22
M23
M24
M25
M26
26 S99TC03-0312
(d)
Pd : ( )
Tpmax : ( x Tma kgf-mm)
Nmax : (rpm)
(e)
ta =
J =
TM1 = 2 x Tmr
TMr =
TL =
f = = 1.5
tJ
T T
Nfa
M L
=−
× ⋅1
260
π max
PT N
dp=
×max max
974
4.24
W1 = 200 kgf
W2 = 100 kgf
µ = 0.02
:
(%)
(kgf) (rpm) (t)
100 500 20
300 100 50
500 50 30
: 100 rad/sec2
: : 50 mm : 200 mm
: 1 : 80mm : 20mm : 30
2 : 240mm : 20mm : 90
M27
M28
kgf -cm kgf -mm Nm kpm (kgf -m) OZ-in ft- bf1 10 9.8×10-2 10-2 13.8874 7.23301×10-2
0.1 1 9.8×10-3 1.0×10-3 1.38874 7.23301×10-3
10.19716 1.019716×10 2 1 0.1019716 1.41612×10 2 0.73756210 2 10 3 9.80665 1 1.38874×10 3 7.23301
7.20077×10-2 0.720077 7.06155×10-3 7.20077×10-4 1 5.20833×10 3
13.82548 1.382548×102 1.35582 0.1382548 1.92×10 2 1
27S99TC03-0312
M7
M9
( = 300kgf) M1
M19
M2
M21
(I)
M
:
: 50mm : 10mm
: 1200mm : 18kgf
300kgf
Tb =10kgf-mm
η1 =0.80
2
1
F
28 S99TC03-0312
(II)
(III)
(IV)
(V)
( = 2)
DC : TMr >1.5TM ,
: TMax >1.5Tpmax
DC
: 950 w
: 30 kgf-cm (300 kgf • mm)
: 2000 rpm
: 65 kgf x cm (650 kgf • mm)
: 0.20 kgf • mm • sec2
29S99TC03-0312
Fk = (kgf) - Nf = 1.0
Fp = (kgf) - Nf = 0.5
dr : (mm) - Nf = 0.25
Lt : (mm) - Nf = 0.0625
Nf : 1kgf = 9.8N 1daN=10N
, 4.25
Nc = (rpm) - Mf = 1
Np = (rpm) - Mf = 0.692
d r : (mm) - Mf = 0.446
L t : (mm) - Mf = 0.147
M f :
, 4.26
N Np c= 0 8.
NM d
Lcf r
t
= × ×2 71 1082.
F Fp k= 0 5.
M29
M30
M31
M32
-
-
-
-
-
-
-
-
30 S99TC03-0312
Dm-N ?@@@?N@5@H@?
?J5??.Y?
HIWIN :
Dm : (mm)
N : (rpm)
Dm-N 70,000~150,000 HIWIN Dm-N 150,000
HIWIN
4.27
Kn
Kbs : (kgf/µm)
:
4.28
Db : (mm)
Ks : (kgf/µm)
Kn : (kgf/µm)
10% .
Kn :
K :
P :
C : (10 6 )
(OFFSET)
10%
0.28C
M33
M34
M35
M36
M37
M38
M39
M40
Dm-N
31S99TC03-0312
L : (mm)
T : ( )
Ls : (mm)
T
HIWIN T 1 -0.02 mm~-0.03 mm
90%
4.9
(10~30rpm)
Sf
Sf : = 2.5 max
Co :
Fa(max) :
Ktot :
Kt :
Kb :
Kbs :
Ks :
Kn :
Knb :
Knr :
Ktot
Kt
Ks
Kn
Kbs
Kb
Knb
Knr
M41
M42
32 S99TC03-0312
: R40-10B2-FSW-1000-1200-0.012 =10mm
Dm =41.4mm =2.5x2
6.35 mm =4.4
dr = 34.91 =0.286
: - (P) =250kgf
: - Fb =700kgf
Kb =105 kgf/µm Nf = 0.5 Lt = 1000mm Mf = 0.692
1. Fp
M29
2. Np
3. η ( )
(I)
M3
(II)
M4
4. K
5. Fb=700kgf
(each way) δ =2x0.056=0.112mm
2 x 250kgf Kn 58kgf/µm K 15.1kgf/µm Kt 13.2kgf/µm
0.106mm 250kgf 6µm ( 5%)
500kgf
Ks 82kgf/µm Kt
23kgf/µm 0.0061mm 51µm (45%)
33S99TC03-0312
4.11 HIWIN
HIWIN
( 4.12)
HIWIN 4.12 HIWIN
S55CSCM440HSCM445H
SNCM 220(21)
SCM420HSCM415H
SUJ2
105541404150
3310
8620
52100
BSI DIN
1.12131.72251.7228
1.6523
1.3505
EN43C
EN19C
EN34
EN36
EN31
JISAISI
HIWIN
: mm
C0
C1
C2
C3
C4
C5
C6
C7
110
110
140
170
170
170
400
400
6 8 10 12 16 20 25 28 32 36 40 45 50 55 63 70 80 100
170 300 400 600 700 1000 1000 1200 1300 1500 1600 1800 2000 2000 2000 2000 2000
170 400 500 720 950 1300 1500 1800 1800 2300 2500 3100 3500 4000 4000 4000 4000
200 500 630 900 1300 1700 1800 2200 2200 2900 3200 4000 5000 5200 5500 6300 6300
250 500 630 1000 1400 1800 2000 250 3200 3500 4000 4500 5000 6000 7100 10000 10000
250 500 630 1000 1400 1800 2000 2500 3200 3500 4000 4500 5000 6000 7100 10000 10000
250 500 630 1410 1700 2400 2500 3000 3200 3800 4000 5000 5500 6900 7100 10000 10000
800 1000 1200 1500 1800 2500 3000 3000 4000 4000 4000 5600 5600 6900 7100 10000 10000
800 1000 1200 3000 3000 4000 4000 4500 4500 5600 5600 5600 5600 6900 7100 10000 10000
34 S99TC03-0312
4.13 HRC60
fH FHo
C'o
Co
C'
C
58-62
58-62
62-66
(HRC)
HIWIN
(1)
(2)
(3)
4.29
4.30
4.29 4.30 4.5-5
5 5%
HIWIN 8%
6% 8% 4% 6%
4% 10%
1500 rpm 200 kgf
1500 rpm 100 kgf
500 rpm 200 kgf
500 rpm 100 kgf
M43
M44
4.6
35S99TC03-0312
HIWIN
4.31
40
32 68 cSt (ISO VG 32 68)(DIN 51519)
40
90 cSt (ISO VG 90)
4.32
4.32
4.33
4.14
M41
T
HIWIN 5
50mm
HIWIN
3 T ( 1000 mm
-0.02 -0.03mm) T T
HIWIN
:
Ks : (kgf/µm)
Pf : (kgf)
L : (µm)
P K Lf s= × ∆M45
36 S99TC03-0312
2 3
4.14
Y
Z
X