wtps report (1)

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A

REPORT

ON

“INDUSTRIAL VISIT AT WANAKBORI (W.T.P.S)”

Submitted in accordance with the INDUSTRIAL VI SI T requir ements for 5 th semester of the

DME course I n the branch of

MECHANICAL ENGINEERING

Of

GUJARAT TECHNOLOGICAL UNIVERSITY

YEAR 2015/16

Submitted By:-

Mr. VISHAL PATEL

Mr. YOGESH PATEL



ACKNOWLEDGEMENT

We are gladly thankful to our Principal Dr. V.M PATEL , And our H.O.D

Mr. Rajesh Lavingia and our staff members who give us a great guidance

regarding training and instruct us the importance of training in Mechanical

field. So we decided to take visit in thermal power plant which is situated at

Wanakbori.

We are especially thankful to respected chief engineer,Thermal powerstation, Wanakbori and Janakkumar Gadhavi because we granted us

permission for taking visit in wonderful campus.



GENERAL DETAILS

Industry Name WTPS WANAKBORI

Detailed Address Kheda dist ,Gujarat

Day & Date of Visit Friday, 17th July 2015Name of faculty

supervisors

1. Lect. Vishal patel

2. Lect. Yogesh Patel

3. Prof . Maulik Patel

Duration Time of entry : 10.00 a.m. / Time of Exit: 02.10 p.m.

Duration : 4hr & 10 mins

Semester 5t

DME Class

No. of Participants Faculties 03 Nos.

Non Teaching Staff 00 Nos.

Students 31 Nos.

Total 34 Nos.



INTRODUCTION:-

1.

W.T.P.S is the biggest power plant in GUJARAT.

2.

Wanakbori Thermal Power Station is a coal-fired power station in Gujarat, India. It is located on

the bank of Mahi river in Kheda district.

3.

There are 7 Turbo Generator sets each of 210MW out of which first 3 units are equipped with

Russian Turbines and other 4 Units are equipped with German Turbines.

4.

Unit no 7 is entirely Computerized and well advanced. All the above units are of BHEL make.

Unit NumberInstalled Capacity

(MW)Date of Commissioning Status

Stage I 1 210 March 1982 Running

Stage I 2 210 January, 1983 Running

Stage I 3 210 March, 1984 Running

Stage I 4 210 March, 1986 Running

Stage I 5 210 September 1986 Running

Stage I 6 210 November 1987 Running

Stage II 7 210 December 1998 Running



PURPOSE OF VISIT:-

Mechanical Engineering Dept. of SVBIT College, VASAN decided to arrange one day

industrial visit for 5th Diploma Mechanical Engineering students to improve practical knowledge and get

benefited their theoretical knowledge In W.T.P.S, Students will get benefit regarding their theoretical

subject of conventional power engineering, thermal engineering and many more.



BLOCK DIAGRAM OF POWER PLANT:-

Coal to Electricity Process



WORKING POWER PLANT MODELS @ WTPS:-

Generator, Generator Transformer

Turbine

Boiler, Boiler Drum

Boiler Burners, Dampers arrangement

Boiler Feed Pump

Air Pre-heater

ID Fan, FD Fan, PA Fan

Coal Mill

FW Pump



FEATURES:-

1.

Installed Capacity : 7× 210 = 1470 MW

2.

Total Area of Project : 1571 Acres

3.

PLF % : Between 84.64 to 91.24%

4.

Plant Area : 626.2 ha

5.

Ash Dump Area : 215.7 ha

6.

Cooling Water Quantity Required : From

7.

Canal of Mahi River Reservoir 60 to 70 Cusecs / month

8.

Cooling Tower Heights :

9.

Stage I & II – 112 Mtrs, Stage III – 118 Mtrs.



EQUIPMENT DETAILS:-

Fuel Details :-

1.

Fuel: Bituminous Coal

2.

Linked Coal Mines : Coal India

3.

From Bihar, Orissa, M.P., West Bengal, Andhra Pradesh

4.

Generally 400 Wagons [ 07 Racks ] received per day

5.

Record of Unloading Wagons : 650 Wagons / Day

6.

Gross Calorific Value of Coal : 4400 Kcal/Kg

7.

Nos of Wagon Tipplers: 05 NOS.

8.

Coal Quantity Required :

9.

With Design Coal : 16000 MT / Day

10.

With Actual Coal: 18000 MT / Day

11.

Stock Yard: Storage Capacity: 02 Lacks MT (Approx.)

12.

Area : 48000 m2



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