WS-50-XLE 50hp High Cycle Diamond Wire Saw

Part Book April 2015

www.diamondproducts.com

REV. 02

WS-50-XLE 50hp Electric High Cycle Pneumatic Diamond Wire Saw

1. Setup Recommendations

2. Overview

3. Auxiliary Accessories

4. Fixed Motor Assembly

5. Cable Carrier Assembly

6. Anchoring Jack Assembly

7. Push Handle Assembly

8. Sliding Wire Director Assembly

9. Swivel Wheel Wire Guide Assembly

10. Idler Wheel Assembly

11. Fixed Carriage Assembly

12-14. Sliding Carriage Assembly

15. Control Station Assembly

16. Lower Cylinder Shield Assembly

17. Upper Cylinder Shield Assembly

18. Fixed Body Panel Assembly

19. Fixed Door Panel Assembly

20. Front Body Panel Assembly

21. Rear Body Panel Assembly

22. Removable Body Panel Assembly

23. Removable Door Assembly

24. Maintenance

26. Warranty Page

WS-50-XLE 50hp Electric High Cycle Pneumatic Diamond Wire Saw

This machine is intended to be used in conjunction with diamond wire saw rigging. Inadequate or improper planning, layout, and securing of rigging devices may lead to injury or death. Please see sample image below outlining the direction of the diamond cutting wire and reference devices for optimizing machines ability and performance. Due to the speed and force of the cutting wire of this machine, proper anchoring is required for all operations and machine should never be used without the assistance of wire transition rigging. The illustration below is for a reference only, operator is responsible for their own safety when operated the machine.

101.375 35.125

51.750

WS-50-XLE

50HP H

igh-Cycle Pneum

atic Diam

ond Wire Saw

Length101.13" / 2575m

mW

idth

35.38" / 892mm

Height51.75" / 1315m

mW

eight1200lb / 544kg

Wire Storage

84' / 25.5mPow

er 50hp / 37.5kW

7

65

4

3

2

1

8

9

WS-50-XLEAuxiliary Accessories

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6072506 WS-50-XLE Frame Weldment 12 2505715 8.00 x 2.00 Swivel Caster, Poly Tread 23 2505716 8.00 x 2.00 Rigid Caster, Poly Tread 24 2903055 7/16 USS Standard Washer 165 2900238 7/16 SPLIT LOCK WASHER 166 2900407 7/16-14x1.00 HHCS 167 2505919 Steel Hoist Ring, 1/2"-13 x 1.00" 48 4647135 50' Power Cord, 700hz 19 4647134 50' Power Cord, 700hz Complete 1

1817

164

113

10

1112

78

91415

3

5

2

6

19

20

26

25

24

2221

23 8

WS-50-XLE

FIXED M

OTO

R A

SSEMB

LY

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

12505926

Bearing Block1

26079309

WS-50-XLE 16.00" D

rive Wheel

13

6076383W

S50-XLE Drive W

heel Hub1

43200727

1/4" NPT Breather

15

29008591/2-13 x .500" C

up Point Set Screw2

66073681

WS50E Hub Key

17

29001061/2-13 x 2.00" HHC

S2

82900084

1/2 SPLIT LOC

K WA

SHER3

92900127

1/2" USS Flat Washer

210

29005675/16" Flat W

asher4

112900031

5/16 SPLIT LOC

K WA

SHER4

122901816

M8x150m

m HHC

S4

136073679

WS50E Load

Ad

aptor Centering Bushing

414

29002387/16 SPLIT LO

CK W

ASHER

415

29004077/16-14x1.00 HHC

S4

166079552

WS50E Load

Ad

aptor Ring1

176070240

Spline Shaft Assem

bly1

182600559

Weka 25 HP High C

ycle Right Angle M

otor1

193202516

1/4 BSPP x 1/4 MN

PT Ad

aptor2

202506745

3/8 HOSE PUSH LO

CK 1/4 FPT C

ON

NEC

TOR

221

290202710-32 X 3/4 PA

N HEA

D TO

RX SS2

222902028

#10 TYBE B PLA

T WA

SHER SS2

232900811

1/2-13 x 2.50 HHCS

124

6070411Rotational Safet W

asher, WS50-XLE

125

6070432D

rive Wheel Slug

126

29020651/2-20 x 1-1/4 FHSC

S5

A

WS-50-XLE

Cab

le C

arrie

r Ass

embl

y

31

69

7

5

1811

8

2

2011

104

DET

AIL

ASC

ALE

1 :

6

1319 14

11

1113

15

1712

16

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6072

510

Low

er C

able

Car

rier T

ray

1

260

7250

7Up

per C

able

Car

rier T

ray

1

329

0001

01/

4-20

Nyl

on-In

sert

Hex

Lock

nut

8

429

0205

51/

4-20

x 3

/4 P

HMS

W/W

ashe

r8

525

0554

5C

able

Car

rier M

ount

(Fem

ale)

16

2505

546

Cab

le C

arrie

r, Sn

ap T

oget

her

1

725

0554

9C

able

Car

rier M

ount

, (M

ale)

18

2902

053

M6-

1 N

ylon

Inse

rt He

x N

ut (F

lang

ed)

2

929

0205

4M

6-1

x 20

mm

FHS

CS

4

1025

0674

23/

8 HO

SE P

USHL

OC

K W

YE4

1125

0674

83/

8 O

D P

USHL

OC

K FI

TTIN

G4

1225

0674

11/

4 M

PT X

3/8

PUS

HLO

CK

2

1325

0674

33/

8 HO

SE P

USHL

OC

K 90

SW

IVEL

2

1432

0248

93

Port

Div

ersio

n V

alve

115

3201

350

3/8-

1.00

" Ful

ly T

hrea

ded

Bra

ss P

ipe

Nip

ple

1

1632

0251

33/

8 G

alv.

Tee

1

1732

0276

81/

4 M

PT X

1/4

IND

USTR

IAL

HOSE

CO

UPLI

NG

, ZIN

C2

1832

0208

1Fi

tting

, 3/4

" F. G

ard

en to

3/8

" M. P

ipe

1

1929

0068

9#

10-3

2X3/

4" P

HC2

2032

0059

6Fi

tting

, 3/8

" MPT

to 3

/4" F

. Gar

den

Hos

e1

PART

NUM

BER

DES

CRI

PTIO

N25

0674

43/

8 O

.D. B

LUE

TUBI

NG

( PE

R FO

OT)

2506

746

3/8

O.D

. GRE

EN T

UBIN

G (P

ER F

OO

T)25

0674

73/

8 O

.D. R

ED T

UBIN

G (P

ER F

OO

T)25

0674

93/

8 O

.D. B

LAC

K TU

BIN

G (P

ER F

OO

T)

WS-50-XLEAnchoring Jack Assembly

4

5

6

1

10

8

9

7

2

8

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070339 Jack Assembly, Outer Cylinder 12 6070340 Jack Assembly, Inner Cylinder 13 2900239 1/2 FRICTION WASHER-NYLON 14 6070373 Jack Assembly Nut 15 2900048 1/4-20 x 1.50" HHCS (Grade 5) 16 2900010 1/4-20 Nylon-Insert Hex Locknut 17 6070338 3/4-6 ACME ROD, R.H. 18 2903018 USS 3/8" Flat Washer 89 2900018 Lock Nut, 3/8-16 Nylon 4

10 2900029 3/8-16 x 1.50 HEX HEAD CAP SCREW 2

11 2900596 3/8-16 x 2.50" HHCS (Grade 5) 2

WS-50-XLE

Push

Han

dle

Ass

embl

y

4

1

2

3

54

6 ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6070

305

WS-

50-X

LE P

ush

Hand

le W

eld

men

t1

225

0327

3SQ

PLA

STIC

PLU

G 1

-1/8

"2

329

0016

03/

8-16

x 4

.00"

Hex

Hea

d C

ap S

crew

44

2903

018

USS

3/8"

Fla

t Was

her

85

2900

018

3/8-

16 N

ylon

Loc

k N

ut4

625

0063

6Ha

ndle

Grip

2

3

5

2

6

4

1

WS-50-XLESliding Wire Director Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 6070303 Slide Box Weldment 1

2 6070309 Slide Box Rear Plate 1

3 2.25" V-Groove Wheel 44

6070308 2900543 1/2-13 Nylon Instert Hex Nut, Thin 4

5 2902061 5/8 x 2.00 Shoulder Screw, 1/2-13 Thread 46 2505699 Pull Ring Spring Pin, 3/4-10 1

WS-50-XLE

Swiv

el W

heel

Wire

Gui

de A

ssem

bly

5

16

43

2

14

13

12

10

811

16

9

17

1511

1413

18

7

ITEM

NO

.PA

RT

NUM

BER

DES

CRI

PTIO

NQ

TY.

160

7029

3Sw

ivel

Pul

ley

Mou

nt1

260

7029

2Sw

ivel

Pul

ley

Fram

e1

325

0570

62.

25 O

.D x

2.0

0 I.D

Bro

nze

Bush

ing

24

2505

713

2.00

SPI

RAL

EXTE

RNA

L SN

AP

RIN

G2

529

0016

4C

ap S

crew

, Fla

nge

Hd.,

5/8-

11 x

1-1

/2"

36

2900

142

5/16

-18X

3/8

SOC

KET

SET

SC

REW

, KN

URLE

D C

UP P

OIN

T4

725

0590

311

.00

Poly

Whe

el A

ssem

bly

18

2505

896

Fully

Key

ed1

960

7027

2Ke

yed

Was

her

210

6070

307

.250

" x

2.12

5" S

quar

e Ke

y1

1160

7030

2Sw

ing

Arm

212

2900

127

1/2"

USS

Fla

t Was

her

213

2900

113

5/8

SPLI

T LO

CK

WA

SHER

214

2903

110

5/8-

11 x

1.0

0" H

HCS

215

6070310

2.25

" V-G

roov

e W

heel

116

2900

693

1/2-

13 x

3.0

0 He

x C

ap S

crew

117

2900

058

1/2

SAE

Flat

Was

her

418

2900

026

1/2"

-13

Jam

Nut

1

WS-50-XLE

IDLER

WH

EEL ASSEM

BLY

56

1

2

3

4

ITEM N

O.PA

RT NUM

BERD

ESCRIPTIO

NQ

TY.1

6072508W

S-50-XLE Delrin W

heel (Cut)

12

607026980m

m Bearing Flange

13

2503953Bearing, 40 X 80 X 1.1875" (5208-2RS)

14

6070268Keyed

Bushing1

52902026

1/4-20 X 1.125 SHCS Zinc Plated

66

29004041/4 SHC

S Lock Washer

6

A

WS-50-XLE

Fixe

d C

arria

ge A

ssem

bly 22

25

23

18

17

21

2011

2

687

3

13

54

17

9

DET

AIL

ASC

ALE

1 :

5

10 15 14

1213

19

1620

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.

160

7026

7Fi

xed

Idle

r Whe

el M

ount

12

2505

895

Idle

r Whe

el A

ssem

bly

6

360

7027

2Ke

yed

Was

her

7

425

0589

3Ke

yed

Sha

ft, 1

.125

" x 1

1.75

1

560

7035

1Ke

y, .2

50" S

quar

e x

11.7

5"1

629

0085

4Fl

at W

ashe

r, 1/

2" x

2" x

1/8

"2

729

0002

51/

2-13

x 1

.25

HHC

S2

829

0008

41/

2 SP

LIT

LOC

K W

ASH

ER8

929

0012

71/

2" U

SS F

lat W

ashe

r6

1029

0069

31/

2-13

x 3

.00

Hex

Cap

Scr

ew6

1160

7035

2W

S-50

-XLE

Fixe

d M

otor

Shi

eld

112

6070

349

WS-

50-X

LE S

pray

Bar

1

1325

0674

11/

4 M

PT X

3/8

PUS

HLO

CK

1

1432

0013

61/

4" S

treet

Elb

ow1

1525

0226

3N

OZZ

LE, S

PRA

Y, H

1/4-

8015

1

1629

0001

33/

8-16

X 1

.25"

HHC

S5

1729

0301

8US

S 3/

8" F

lat W

ashe

r16

1829

0001

8Lo

ck N

ut, 3

/8-1

6 N

ylon

5

1929

0004

81/

4-20

x 1

.50"

HHC

S (G

rad

e 5)

1

2029

0012

61/

4" U

SS F

lat W

ashe

r2

2129

0001

01/

4-20

Nyl

on-In

sert

Hex

Lock

nut

1

2260

7035

3Fi

xed

Mot

or V

inyl

Shi

eld

, WS-

50-X

LE1

2360

7035

4Fi

xed

Mot

or S

hiel

d L

ock

Strip

, WS-

50-X

LE1

2429

0143

88-

32 H

ex N

ut7

2529

0053

38-

32 x

.625

" RHM

S7

A

B

WS-50-XLESliding Carriage Assembly

39

46

44

23

37

36

27 31

30

29 28

1

5214

3 4

38 8 9

5

6

40

11 13 12

53

31

5655

1415

3235

3334

41 57

59

61

64

63

62

60

DETAIL ASCALE 1 : 6

19

20

18

22 21

42

224

25

10

DETAIL BSCALE 1 : 5

5143234847

50

2425

25 26

45

Sliding Carriage AssemblyWS-50-XLE

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070266 Slide Carriage Weldment 12 2505926 Bearing Block 13 6072509 Eccentric Bolt 84 2505694 V-Groove Wheel, Poly 2" x 4" 125 2902048 1/2 DIA. SHOULDER SCREW 3/8" LONG X 3/8-16 46 2902047 1/2 DIA. SHOULDER SCREW 1/2" LONG 3/8-16 48 2900400 1/2-13 x 3.75" HHCS 49 2900127 1/2" USS Flat Washer 10

10 6073679 WS50E Load Adaptor Centering Bushing 411 2901816 M8x150mm HHCS 412 2900567 5/16" Flat Washer 413 2900031 5/16 SPLIT LOCK WASHER 414 2900084 1/2 SPLIT LOCK WASHER 515 2900106 1/2-13 x 2.00" HHCS 216 2900238 7/16 SPLIT LOCK WASHER 417 2900407 7/16-14x1.00 HHCS 418 6079552 WS50E Load Adaptor Ring 119 2600559 Weka 25 HP High Cycle Right Angle Motor 120 6070240 Spline Shaft Assembly 121 3202516 1/4 BSPP x 1/4 MNPT Adaptor 222 2506745 3/8 HOSE PUSH LOCK 1/4 FPT CONNECTOR 223 2505696 Pivot Bracket 424 2900139 1/2-13 x 1.75" HHCS 1625 2903055 7/16 USS Standard Washer 3226 2900045 7/16-14 Nylon Insert Hex Nut 1627 2505895 Idler Wheel Assembly 728 6070272 Keyed Washer 829 2505894 Keyed Shaft, 1.125" x 13.375 130 6070350 Key, .250" Square x 13.375" 131 2900025 1/2-13 x 1.25 HHCS 232 6070349 WS-50-XLE Spray Bar 133 3200136 1/4" Street Elbow 134 2502263 NOZZLE, SPRAY, H1/4-8015 135 2506741 1/4 MPT X 3/8 PUSHLOCK 138 6076383 WS50-XLE Drive Wheel Hub 139 6079309 WS-50-XLE 16.00" Drive Wheel 140 6073681 WS50E Hub Key 141 2900859 1/2-13 x .500" Cup Point Set Screw 242 3200727 1/4" NPT Breather 143 2505698 Tie-Rod Air Cylinder, 4" Bore x 36" Stroke 244 2505695 Rod Clevis 245 2505697 Clevis Bracket W/Pin 246 2506743 3/8 HOSE PUSHLOCK 90 SWIVEL 247 2900842 3/8-24 x 1.25 HHCS 848 2903041 3/8 Machine Screw Split Lock Washer 850 2900829 Hairpin Cotter, 1/8" x 5/8" to 7/8" 851 2506748 3/8 OD PUSHLOCK FITTING 252 2900854 Flat Washer, 1/2" x 2" x 1/8" 253 6070374 Carriage Cable Carrier Bracket 154 2900010 1/4-20 Nylon-Insert Hex Locknut 255 2900126 1/4" USS Flat Washer 456 2900052 1/4-20 x 1.25" HeHCS (Grade 5) 257 2900026 1/2"-13 Jam Nut 459 2902065 1/2-20 x 1-1/4 FHSCS 560 6070432 Drive Wheel Slug 161 6070411 Rotational Safet Washer, WS50-XLE 162 2900811 1/2-13 x 2.50 HHCS 163 2902027 10-32 X 3/4 PAN HEAD TORX SS 264 2902028 #10 TYBE B PLAT WASHER SS 2

WS50-XLEControl Station Assembly

8

1

36

57 4

11

2

910

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 6070136 Power Unit Cart Weldment 1

2 5801150 WS50-XLE Control Station 1

3 2501439 Wheel, 8 x 2 x 3/4" 2

4 2900003 3/4" SAE Flat Washer 2

5 2900238 7/16 SPLIT LOCK WASHER 2

6 2903055 7/16 USS Standard Washer 2

7 2901287 7/16-14 x 1.50" HHCS 28 2500636 Handle Grip 2

9 2900013 3/8-16 X 1.25" Hex Cap Screw 4

10 2903018 USS 3/8" Flat Washer 811 2900018 Lock Nut, 3/8-16 Nylon 4

2

4

3

1

WS-50-XLELower Cylinder Shield Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070344 WS-50-XLE Lower Cylinder Shield 1

2 2900138 5/16-18x1.00 HEX CAP SCREW 4

3 2900567 5/16" Flat Washer 4

4 2900031 5/16 SPLIT LOCK WASHER 4

52

3

1

9

8

7

6

4

WS-50-XLE

Upp

er C

ylin

der S

hiel

d A

ssem

bly

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6070

348

WS-

50-X

LE U

pper

Cyl

ind

er S

hiel

d W

eld

men

t1

260

7035

7C

ylin

der

Shi

eld

, Loc

k St

rip2

360

7034

7Sp

alsh

Shi

eld

, Cle

ar2

429

0143

88-

32 H

ex N

ut18

529

0053

38-

32 x

.625

" RHM

S18

629

0021

75/

16"-1

8 x

1.25

" Hex

Cap

Scr

ew3

729

0056

75/

16" F

lat W

ashe

r4

829

0003

15/

16 S

PLIT

LOC

K W

ASH

ER4

929

0050

85/

16-1

8 x

1.50

" HHC

S1

2

1

3

WS-50-XLEFixed Body Panel Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070297 WS-50-XLE Fixed Body Panel 1

2 2902027 10-32 X 3/4 PAN HEAD TORX SS 17

3 2902028 #10 TYBE B PLAT WASHER SS 17

1

2

3

WS-50-XLEFixed Door Panel Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070298 WS-50-XLE Fixed Door Panel 12 2902027 10-32 X 3/4 PAN HEAD TORX SS 263 2902028 #10 TYBE B PLAT WASHER SS 26

12

3

WS-50-XLEFront Body Panel Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070299 WS-50-XLE Front Body Panel 1

2 2902028 #10 TYBE B PLAT WASHER SS 16

3 2902027 10-32 X 3/4 PAN HEAD TORX SS 16

1

2

3

WS-50-XLERear Body Panel Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070300 WS-50-XLE Rear Body Panel 12 2902027 10-32 X 3/4 PAN HEAD TORX SS 183 2902028 #10 TYBE B PLAT WASHER SS 18

7

6

9

5

4

7

6

3

1

3

WS-50-XLERemovable Body Panel

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070296 WS-50-XLE Removable Body Panel 12 2903176 .1875" Diameter Large Flange Rivet 133 2505879 Pull Hand, Plastic Load Rated 24 2900126 1/4" USS Flat Washer 45 2900024 1/4" Split Lock Washer 46 2505921 Rubber Draw Latch, Metal Strike 47 2900689 #10-32X3/4" PHC 88 2900688 10-32 Nylon-Insert Hex Locknut 89 2900082 1/4-20 x .500" HHCS 4

1

23

4

8

75 6

WS-50-XLERemovable Door Panel Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070294 WS-50-XLE Removable Door 12 2505879 Pull Hand, Plastic Load Rated 23 2900024 1/4" Split Lock Washer 44 2900126 1/4" USS Flat Washer 45 2505921 Rubber Draw Latch, Metal Strike 26 2900688 10-32 Nylon-Insert Hex Locknut 47 2900689 #10-32X3/4" PHC 48 2900082 1/4-20 x .500" HHCS 4

Maintenance & Repair Record

Date Service Performed Part Used

333 Prospect Street, Elyria, Ohio 44035

(440) 323-4616 (800) 321-5336 Fax (440) 323-8689

www.diamondproducts.com Printed in U.S.A.

EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.