wps asme ix rev01 -reservoirs tunisair technics-

7/27/2019 WPS ASME IX REV01 -RESERVOIRS TUNISAIR TECHNICS-

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EDITION : 00 REV : 01 Page 1 sur2

WELDING PROCEDURE

SPECIFICATIONS (WPS)

Description du mode opratoire de soudage (DMOS)DIVISION IX ASME 2010

PQR N : PQR HL-C/01QMOS N BECA

Date : 24-09-2013Date

WPS N : DMOS-026/13-01DMOS N

Company Name : TUNISAIR TECHNICSNom de la compagnie

File Nbr : DMOS-026/13-01Rapport n

Welding process(es) : GMAW

Procd(s) de soudage

Type : Semi-Automatique

Type (Manuel-Automatique-Semi-Automatique)

JOINT DETAIL (QW-402)Dtails du jointJoint type : V

Type du joint

Dimension :

Dimensions

t=8mmu=3mmb=3mmalpha=70

Method of back gouging : N.AMthode de gougeage lenvers

Backing (YES / NO) : OUISupport lenvers (OUI / NON)

Backing Material(Type) : S235JR

Type du matriau de support envers

BASE METALS (QW-403)Matriaux de base

Pcs NoP.N

Group NoGroupe N

Specification, Type and GradeSpcification, type et grade

ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 8 - -1 1.1 S235 JR 8 - -

Retainer(s) :Retenue(s)

N.A

Note(s) :Note(s)

FILLER METALS (QW-404)Matriaux dapport

Bread NoPasse N

ProcessProcd

SpecificationAWS

ClassificationAWS

F-No

MarkMarque

ManufacturerFabriquant

Size of FillerMetal (mm)

1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2

2 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.23 GMAW A5.18 ER70S-6 6 OK 12.5 E SAB 1.2

POSITIONS (QW-405)Position

Position(s) of Groove : 1GPosition(s) de soudage

Welding Progression :Direction de soudage

Uphill : -Montant

Downhill : -Descendant

PREHEAT (QW-406)Prchauffage

Preheat temp. (C) : -Temprature de prchauffage (C)

Interpass Temp. (C) : 250 CTemprature de prchauffage (C)

Others : -Autres

POSTWELD HEAT TREATMENT (QW-407)Traitement thermique

Temperature range: -Limites de temprature

Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz

Mixture composition (%)Composition du mlange en %

Flow rate (L/min)Dbit dcoulement (L/min)

Shielding (Protection) Atal 4 80% Ar / 20% CO2 12Traiting (Tane) - - -Bracking (Appui) - - -Other(Autre) - - -

ENGINEERING

DEVISION

HALWANI

COMPANY

1

2

3


2/20


ELECTRICAL CHARACTERISTICS (QW-409)Charactristiques lectriques

WELDING TECHNIQUE (QW-410)Technique de soudage

Tungesten electrode size and type: N.AType et dimension de llectrode de tungestne

String or weave Bread : PASSE ETROITE ET LARGEPasse large ou passe troite

Mode of Metal transfer for GMAW (FCAW): ARC-LONG(Short circuiting, globular, spray)Type et dim. de llectrode de tungstne (arc-court, mixte, arc-long)

Initial and interpass cleaning : BROSS. ET MEUL.(Brushing, Grinding, etc.)Nettoyage initial et entre passes (Brossage, meulage, etc.)

Current: AC DC Courant

Orifice, Nozzle, or Gas Cup Size : N.ADiamtre Orifice ou Buse du gaz

LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)

Oscillation: OUIOscillation

1 (+)120-

150

18-22 - 1.50-2.00 -Multipl e or Single pass (Per Side): MULTIPLE

Une ou plusieurs passes (par ct)2 (+)

120-150

18-22 - 1.50-2.00 - Single or Multiple Electrodes: UNEUne ou plusieurs lectrodes

3 (+)120-150

18-22 - 1.50-2.00 -

ESTD BY: Mounir BHCr par

CHKD BY:Akram FControl par

APPVD BY: Bureau de controlApprov par BECA RESPONSABLE


3/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage



JOINT DETAIL (QW-402)Dtails du jointJoint type : T

Type du joint

Dimension :

Dimensions

T1=6mmT2=8mmb=3mm


Backing (YES / NO) : NONSupport lenvers (OUI / NON)

Backing Material(Type) : N.A


BASE METALS (QW-403)

Matriaux de basePcs No

P.N

Group No

Groupe N

Specification, Type and Grade

Spcification, type et grade

Thickness

Epaisseur

Diameter

Diamtre

Others

Autres1 1.1 S235 JR 6 - -1 1.1 S235 JR 8 - -


N.A

Note(s) :

Note(s)


Bread NoPasse N

ProcessProcd

SpecificationAWS

ClassificationAWS

F-No

MarkMarque

ManufacturerFabriquant


1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2



Position(s) of Groove : 2FPosition(s) de soudage


Uphill : -Montant





Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz




ENGINEERING

DEVISION

HALWANI

COMPANY

1

3

4

2


4/20










LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)


1 (+)120-

150

18-22 - 1.50-2.00 -Multipl e or Single pass (Per Side): MULTIPLE


120-150


3 (+)120-150

18-22 - 1.50-2.00 -





5/20


WELDING PROCEDURE




Date : 24-09-2013Date




Welding process(es) : GMAW-135

Procd(s) de soudage




Type du joint

Dimension :

Dimensions

T1=5-6mmu=3mmb=3mmalpha=60



Backing Material(Type) : NA




P.N

Group No

Groupe N



Thickness

Epaisseur

Diameter

Diamtre

Others

Autres1 1.1 S235 JR 5-6 - -1 1.1 S235 JR 5-6 - -


N.A

Note(s) :

Note(s)


Bread NoPasse N

ProcessProcd

SpecificationAWS

ClassificationAWS

F-NoMark

MarqueManufacturer

FabriquantSize of FillerMetal (mm)

1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2





Uphill : OUIMontant

Downhill : NONDescendant




Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz




ENGINEERING

DEVISION

HALWANI

COMPANY

1

3

2


6/20










LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)


1 (+)120-

150

18-22 MONT. 1.50-2.00 -Multipl e or Single pass (Per Side): MULTIPLE


120-150

18-22 MONT. 1.50-2.00 - Single or Multiple Electrodes: UNEUne ou plusieurs lectrodes

3 (+)120-150

18-22 MONT. 1.50-2.00 -





7/20


WELDING PROCEDURE




Date : 23-09-2013Date





Procd(s) de soudage



JOINT DETAIL (QW-402)Dtails du jointJoint type : DEMI V

Type du joint

Dimension :

Dimensions

T1=5-6mmu=3mmb=3mmc=0-1mmalpha=60






Pcs NoP.N

Group NoGroupe N


ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 5-6 - -1 1.1 S235 JR 5-6 - -

Retainer(s) :

Retenue(s)N.A

Note(s) :Note(s)


Bread No

Passe N

Process

Procd

SpecificationAWS

ClassificationAWS

F-NoMark

Marque

Manufacturer

Fabriquant


1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.22 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.23 GMAW A5.18 ER70S-6 6 OK 12.5 E SAB 1.2




Uphill : -Montant





Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz



Shielding (Protection) Atal 4 80% Ar / 20% CO2 12Traiting (Tane) - - -Bracking (Appui) Base Metal - -Other(Autre) - - -

ENGINEERING

DEVISION

HALWANI

COMPANY

13

2


8/20


ELECTRICAL CHARACTERISTICS (QW-409)

Charactristiques lectriques

WELDING TECHNIQUE (QW-410)

Technique de soudage


String or weave Bread : WEAVECordon ou multi-passes



Current: AC DC

Courant

Orifice, Nozzle, or Gas Cup Size : N.A

Diamtre Orifice ou Buse du gaz

LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)


1 (+) 120-150 18-22 - 1.50-2.00 - Multipl e or Single pass (Per Side): MULTIPLEUne ou plusieurs passes (par ct)

2 (+)120-150


3 (+)120-150

18-22 - 1.50-2.00 -

ESTD BY: Mounir BH

Cr par

CHKD BY:Akram F

Control par

APPVD BY: Bureau de control

Approv par BECA RESPONSABLE


9/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage



JOINT DETAIL (QW-402)Dtails du jointJoint type : PAR RECOUVREMENT

Type du joint

Dimension :

Dimensions

T1=5mmT2=7mmU=5mmalpha=60






Pcs NoP.N

Group NoGroupe N


ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 5 - -1 1.1 S235 JR 7 - -


N.A

Note(s) :Note(s)


Bread No

Passe N

Process

Procd

SpecificationAWS

ClassificationAWS

F-NoMark

Marque

Manufacturer

Fabriquant


1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.22 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.23 GMAW A5.18 ER70S-6 6 OK 12.5 E SAB 1.24 GMAW A5.18 ER70S-6 6 OK 12.5 E SAB 1.2




Uphill : -Montant





Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz




ENGINEERING

DEVISION

HALWANI

COMPANY

3

1

2

4


10/20








Current: AC DC

Courant


LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)


1 (+)120-150

18-22 - 1.50-2.00 -Multipl e or Single pass (Per Side): MULTIPLEUne ou plusieurs passes (par ct)

2 (+)120-150


3 (+)120-

15018-22 - 1.50-2.00 -

4 (+)120-150

18-22 - 1.50-2.00 -





11/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage



JOINT DETAIL (QW-402)Dtails du jointJoint type : T

Type du joint

Dimension :

Dimensions

T1=4mmT2=4mm






Pcs NoP.N

Group NoGroupe N


ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 4 - -1 1.1 S235 JR 4 - -


N.A

Note(s) :

Note(s)


Bread NoPasse N

ProcessProcd

SpecificationAWS

ClassificationAWS

F-NoMark

MarqueManufacturer


1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2





Uphill : -Montant





Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz




ENGINEERING

DEVISION

HALWANI

COMPANY

3

1

2


12/20










Current: AC DC

Courant



LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)



2 (+)120-150


3 (+)120-150

18-22 - 1.50-2.00 -

ESTD BY: Mounir BH

Cr par

CHKD BY:Akram F

Control par

APPVD BY: Bureau de control

Approv par BECA RESPONSABLE


13/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage



JOINT DETAIL (QW-402)Dtails du jointJoint type : AVEC RECOUVREMENT

Type du joint

Dimension :

Dimensions

T1=4mmU=20mmAlpha=4






Pcs NoP.N

Group NoGroupe N


ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 5 - -1 1.1 S235 JR 7 - -


N.A

Note(s) :Note(s)


Bread No

Passe N

Process

Procd

Specification

AWS

Classification

AWS F-No

Mark

Marque

Manufacturer

Fabriquant

Size of Filler

Metal (mm)1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.22 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2




Uphill : -Montant





Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz




ENGINEERING

DEVISION

HALWANI

COMPANY

1

2


14/20






Mode of Metal transfer for GMAW (FCAW): ARC-LONG(Short circuiting, globular, spray)

Type et dim. de llectrode de tungstne (arc-court, mixte, arc-long)

Initial and interpass cleaning : BROSS. ET MEUL.(Brushing, Grinding, etc.)

Nettoyage initial et entre passes (Brossage, meulage, etc.)Current: AC DC Courant


Layer

Passe

Polarity

Polarit

Amp s

(A)

Volts

(V)

Welding

Prog.

Travel

Speed(Mm/sec)

Heat

input(Kj/cm)

Oscillation: OUI

Oscillation

1 (+)120-150


2 (+)120-150






15/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage




Type du joint

Dimension :

Dimensions

T=5mmU=2mmB=2-3mmAlpha=60


Backing (YES / NO) : OUISupport lenvers (OUI / NON)

Backing Material(Type) : S235JR



Pcs No

P.N

Group No

Groupe N



Thickness

Epaisseur

Diameter

Diamtre

Others

Autres1 1.1 S235 JR 5 - -1 1.1 S235 JR 5 - -


N.A

Note(s) :Note(s)


Bread NoPasse N

ProcessProcd

SpecificationAWS

ClassificationAWS

F-NoMark

MarqueManufacturer


1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.22 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2




Uphill : -Montant





Others : -Autres

POSTWELD HEAT TREATMENT (QW-407)

Traitement thermique

Temperature range: -

Limites de temprature

Time Range : -

Dure

GAS (QW-408)

Gaz

Gas(es)

Gaz

Mixture composition (%)

Composition du mlange en %

Flow rate (L/min)

Dbit dcoulement (L/min)


ENGINEERING

DEVISION

HALWANI

COMPANY

1

2


16/20










Current: AC DC

Courant



LayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)



2 (+)120-150






17/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage




Type du joint

Dimension :

DimensionsT1=6mmT2=6mmT3=selon Piq.b=2mmAlpha=60Alpha1=30Alpha2=10U=2mm







P.NGroup NoGroupe N


ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 6 - -1 1.1 S235 JR 5 - -1 1.1 S235 JR Variable Variable -


N.A

Note(s) :

Note(s)

FILLER METALS (QW-404)

Matriaux dapport

Bread No

Passe N

Process

Procd

Specification

AWS

Classification

AWSF-No

Mark

Marque

Manufacturer

Fabriquant

Size of Filler

Metal (mm)1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.22 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2n GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2


Position(s) of Groove : 2FRPosition(s) de soudage


Uphill : -Montant





Others : -Autres



Time Range : -Dure

GAS (QW-408)

Gaz

Gas(es)

Gaz

Mixture composition (%)

Composition du mlange en %

Flow rate (L/min)

Dbit dcoulement (L/min)


ENGINEERING

DEVISION

HALWANI

COMPANY

1

2

n


18/20






Mode of Metal transfer for GMAW (FCAW): ARC-LONG(Short circuiting, globular, spray)

Type et dim. de llectrode de tungstne (arc-court, mixte, arc-long)

Initial and interpass cleaning : BROSS. ET MEUL.(Brushing, Grinding, etc.)

Nettoyage initial et entre passes (Brossage, meulage, etc.)Current: AC DC Courant


Layer

Passe

Polarity

Polarit

Amp s

(A)

Volts

(V)

Welding

Prog.

Travel

Speed(Mm/sec)

Heat

input(Kj/cm)

Oscillation: OUI

Oscillation

1 (+)120-150


2 (+)120-150


n (+)120-150

18-22 - 1.50-2.00 -





19/20


WELDING PROCEDURE




Date : 24-09-2013Date





Procd(s) de soudage



JOINT DETAIL (QW-402)Dtails du jointJoint type : DEMI V

Type du joint

Dimension :

DimensionsT1=6mmT2=6mmT3=selon Piq.b=2mmAlpha=60Alpha1=30Alpha2=10U=2mm






Pcs NoP.N

Group NoGroupe N


ThicknessEpaisseur

DiameterDiamtre

OthersAutres

1 1.1 S235 JR 6 - -1 1.1 S235 JR 5 - -1 1.1 S235 JR 5.2 Variable -1 1.1 S235 JR 5 NA -


N.A

Note(s) :Note(s)

FILLER METALS (QW-404)

Matriaux dapportBread No

Passe N

Process

Procd

SpecificationAWS

ClassificationAWS

F-NoMark

Marque

Manufacturer

Fabriquant


1 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.22 GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2n GMAW A5.18 ER70S-6 6 OK 12.5 ESAB 1.2

POSITIONS (QW-405)

Position

Position(s) of Groove : 2F

Position(s) de soudage

Welding Progression :

Direction de soudage

Uphill : -

Montant

Downhill : -

Descendant




Others : -Autres



Time Range : -Dure

GAS (QW-408)Gaz

Gas(es)Gaz




ENGINEERING

DEVISION

HALWANI

COMPANY

1

2

n


20/20







Current: AC DC

Courant


Diamtre Orifice ou Buse du gazLayerPasse

PolarityPolarit

Amp s(A)

Volts(V)

WeldingProg.

TravelSpeed

(Mm/sec)

Heatinput

(Kj/cm)


1 (+)120-150


2 (+)120-150


n (+)120-150

18-22 - 1.50-2.00 -




wps asme ix rev01 -reservoirs tunisair technics-

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