world’s first robotic waste sorting system - mared.se · pdf fileworld’s first...

30
- The Green Future of Robotics - ZenRobotics Recycler 08/12/15 World’s first robotic waste sorting system

Upload: phamtram

Post on 02-Feb-2018

232 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

- The Green Future of Robotics -

ZenRobotics Recycler

08/12/15

World’s first robotic waste sorting system

Page 2: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Why are cars made by robots? Mass manufacturing = Affordable

Page 3: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Then and now…

Page 4: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

The Product: ZenRobotics Recycler™ Enabled by ZenRobotics Brain™

08/12/15

1.  Sensor unit for material recognition gathers gigabytes of data 2.  ZenRobotics Brain analyses data & controls robots 3.  Robotic manipulator, ZenRobotics Gripper, picks desired fractions 4.  Sorting belt 5.  Drop-off chutes Customer earns from selling raw materials, savings in disposal fees and labor costs.

4.

1.

3. 3.

5.

5.

Page 5: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

ZenRobotics Recycler: Technical Features

Common features for all models: •  Max object weight: 20kg •  Max object size: L 1,5 m, W 0,5 m •  Operating area per arm: 2m x 2m

Model ZRR2 •  Max picking speed: 4 000 picks/h •  Length of system: 9,5 m (including safety cage) •  Power consumption: 14kW

Model ZRR1 •  Max picking speed: 2 000 picks/h •  Length of system: 6 m (including safety cage) •  Power consumption: 10kW

08/12/15 5 of 11

Page 6: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Best Available Technology

"   Learning system: Gets better over time –  Customers can download new fractions and features as upgrades

"   Easy operation: Switch the sorting task on the go

–  Easy User Interface, touch screen & mobile devices

"   Multitasking system: Many fractions on one spot –  Unique flexibility in waste sorting

"   Very high durability: Hardware specifically designed for heavy waste processing environments

–  Requires minimum maintenance

"   Small environmental impact: Low energy consumption, low noise, low dust, no sludge, minimal risk of fire, small footprint etc.

08/12/15 6 of 11

Page 7: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

ROBOTIC SORTING STATION – SIMPLE, FLEXIBLE PROCESS 24/7

08/12/15 7 of 11

Page 8: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

24/7 operation for cost efficiency

"   Flexible and simple material recovery from C&D and C&I waste streams

"   Low operating cost

"   Performance: –  Average object weight x average

picking speed = tons sorted

For example:

–  0,7 kg x 3000 p/h = 2 tons/h

–  2,0 kg x 3000 p/h = 6 tons/h

–  4,0 kg x 3000 p/h = 12 tons/h

"   Multiply that by net operating hours per year!

"   There is 8760 hours in a year!

08/12/15 8 of 11

Page 9: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Robotic Sorting Station: Simple Process

08/12/15 9 of 11

"   Decentralized sorting stations possible, huge savings in logistics

"   Sort large range of object sizes without complex preprocessing

"   Expensive crushing and fine fraction generation is avoided

"   Small environmental impact, i.e. low energy consumption, low noise, low dust, no sludge, minimal risk of fire, etc.

Page 10: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

World’s First Robotic Sorting Station: SUEZ Environnement, Helsinki

Page 11: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

World’s First Robotic Sorting Station: SUEZ Environnement, Helsinki

Page 12: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Robotic Sorting Station: Throughput

"   As much as you can feed - but maintaining singularized monolayer

"   Max belt speed 0,5 m/s, max belt width 1,6 m

"   Max throughput in tons/h depends on density of material!

08/12/15 12 of 11

Page 13: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Robotic Sorting Station: Operation

Alternative Operation Modes:

1. Maximize throughput à run belt fast, or

2. Minimize reject à run belt slow, or

3. Switch to Automatic Belt Speed control and Automatic Virtual €-Screening - and let the ZRR choose the most profitable mode!

08/12/15 13 of 11

Page 14: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Waste Stream and Feeding Requirements "   Processed waste: Construction & Demolition (C&D) and Commercial & Industrial (C&I) waste

"   Pretreatment:

a) Remove fines (<80 - 150 mm)

b) Remove over sized materials (>1 – 1,5 m)

c) Remove 2D materials (such as foils, paper, cardboard, foams and carpets)

"   Distribution on sorting belt: Mainly singularized mono layer (>30 mm free space between objects)

08/12/15 14 of 11

Page 15: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

HIGH QUALITY FRACTIONS = INCREASED PROFITS

08/12/15 15 of 11

Page 16: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Making Sense from Waste

08/12/15 16 of 11

Page 17: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

High Purity & Reporting of Waste Composition

"   Sensor Fusion enables accurate analysis of the waste

"   High purity - up to 95 %, adjustable by the operator

"   Easy User Interface

08/12/15 17 of 11

"   Advanced self diagnostics, remote monitoring and support over the Internet

"   Online analysis of the waste stream creates valuable statistics including

–  Waste composition –  Tonnage –  Value

Page 18: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Available fractions

"   Metals (Ferrous & Non-Ferrous)

"   Wood

–  A & B wood mixed

–  Class A wood separately

–  Class B wood separately

"   Rigid plastics

–  Rigid plastics mixed

–  Tubes & pipes by color

"   Inert

–  Inert mixed

–  Inert sub fractions: concrete, bricks, limestone, asphalt...

"   Old corrugated cardboard (OCC)

"   Sorting plastic bags by color

"   Negative sorting (under development)

08/12/15 18 of 11

What do you want to have next?

Page 19: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Quality fractions: Metals sorted by ZRR (If magnet would be installed, this would be very pure non ferrous)

08/12/15

Page 20: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Quality fractions: Inert sorted by ZRR (Red bricks and light concrete can be sorted separately)

08/12/15

Page 21: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Quality fractions: Wood sorted by ZRR (A wood is here sorted separately)

08/12/15

Page 22: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Quality fractions: Rigid plastics sorted by ZRR (In future upgrade versions plastics can be sorted by color and polymer)

08/12/15

Page 23: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Quality fractions: Tubes & pipes sorted by ZRR (Also sorting pipes & tubes by color)

08/12/15 23 of 11

Page 24: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Other sorting tasks: ZRR sorting plastic bags by color

08/12/15 24 of 11

Page 25: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

ZenRobotics Customers

08/12/15 25 of 11

"   SUEZ Environnement Finland

–  Based in Helsinki, Finland

–  Delivered 3 units: first pilot unit in 2012, Additional Next Generation ZenRobotics Recycler units in 2014

–  ZenRobotics and SUEZ Environnement have signed a global frame agreement for delivering ZRR units globally

" Baetsen Recycling

–  Based in Eindhoven, The Netherlands

–  Delivered one 2-robot unit in March 2013

" Eberhard

–  Based in Zurich, Switzerland

–  Delivered one 2-robot unit in August 2015

" Shitara Group

–  Japan

–  Delivery of one 2-robot unit in 2016

Page 26: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

SUEZ Environnement Finland – Robotic Sorting Station –  Plant capacity: 15-20 tons / hour –  Plant area: 42m x 25m –  Plant power consumption: 60-80 kW –  Three robot arms (1 ZRR2 & 1 ZRR1) –  Robot line capacity: 5 tons / hour –  Sorting task: C&D - Metals, wood, stone

SUEZ environnement, Helsinki

The most energy-efficient sorting station in the world

Page 27: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

08/12/15 27 of XX

Eberhard, Zurich

Eberhard, Zurich, Switzerland

-  Robot line power consumption: 15kW

-  Two robot arms (1 ZRR2)

-  Robot line capacity: 10 tons/h

-  Pure final products from mineral stream

-  Sorting task: Separating minerals by type: concrete, bricks, gasbeton etc.

Converting mono-stream to clean end-products

Page 28: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

Baetsen, Son

Baetsen, Son, The Netherlands

-  State-of-the-art plant

-  Plant capacity: 150 000 tons / year

-  Two robot arms (2 x ZRR1)

-  Sorting task: Wood, inert, metals

Works side-by-side with manual sorters to increase efficiency

Page 29: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

"   Founded in 2007

"   ZRR product development 2009 –  Robotic waste sorting system –  Artificial intelligence based

control system is unique

"   30 employees

"   Current status –  ZRR units delivered to customers in Finland,

the Netherlands, Switzerland –  Several units to be delivered in Japan 2016 –  Wide distributor network covering key markets

"   Ownership: Privately held company owned by management, employees, and long-term private equity investors

–  Invus, Veraventure, Lifeline Ventures

ZenRobotics Ltd. in Brief

Page 30: World’s first robotic waste sorting system - mared.se · PDF fileWorld’s first robotic waste sorting system . ... Robotic manipulator, ZenRobotics Gripper, ... ZRR sorting plastic

www.zenrobotics.com

08/12/15

Thank you!