world trends of nuclear applications for industry ... · 1. plant growth promoter oligo-chitosan...
TRANSCRIPT
Sueo Machi, Advisor to WERC
FNCA Coordinator of Japan Fellow, Japan Atomic Energy Agency
Former DDG-NA, IAEA
World Trends of Nuclear Applications for Industry,
Agriculture, Health and Environmental Protection
Fukui-IAEA Int. Mtg. HRD, Mar. 19-20, 2014, Fukui, Japan
1. Improving industry
2.Improving agricultural production
3.Better healthcare
4. Protecting environment
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
Tsuruga, . S. Machi
Nuclear Power and Nuclear
Sciences/Applications Are Two Important
Areas of Peaceful Uses of Atomic Energy
Major Applications
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The 1st IAEA Conference on “Large
Radiation Source” was held in Poland
in 1959
IAEA was established
in 1957 being based on
President Eisenhower's
“Atoms for Peace” Speech
Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
Tsuruga, . S. Machi
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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46%
54%
Economic Scale of Nuclear Technology
of Japan in 2005
Power generation Radiation/isotope
Published by MEXT
JY8.8trillion
(US$84b)
Radiation/isotope is competitive with
nuclear power generation in economic scale
Industrial Application US$ 21.9 Billion Medical Application US$ 14.7 Billion Agricultural Application US$ 2.7 Billion
Improving Industry by Nuclear
Technology
Radiation processing for value added
products and environmental protection
Nucleonic control system for efficient
process: Gauging for production line
Radiography for non-destructive testing
(NDT)
Isotope tracer technique for chemical
engineering study for improving plant design
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Industrial application of radiation processing
Major fields of application
Producing value added products by
efficient and sustainable manner using
radiation
Sterilizing pathogenic microorganism
contaminating medical products and foods
to avoid infectious desease
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Improving Plastics by Radiation Cross-
linking: Largest Commercial Application
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Cross-linked polymer can improve
Heat resistance
Chemical resistance
Mechanical strength
Abrasion resistance
Network structure with
very high molecular weight
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Electron accelerator for cross-linking of wire
insulation (Nuclear Malaysia with JICA support)
Number of electron accelerator:
Worldwide:1400 for industry,1000 for research(IAEA)
Radiation Crosslinking of Wire Insulation to Improve
Thermal, Mechanical, Chemical Properties
Merits of Radiation (EB)
Processing:
Simple and high speed
processing : irradiation of
polymer insulated wire at room
temperature in air
Products have excellent heat
resistance
Chemical process can’t be
applied for thin wire
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Crosslinking of
rubber to control
flow properties
Memory Effect by
cross-linking
Heat shrinkable tubes and sheets Automobile tires
Radiation Crosslinking is Essential for Tire Production
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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隔膜 + 極活物質(Ag 2 O)
パッキング
Separator
極活物質(Zn) -
極 缶 +
極キャップ -
Button Battery of Silver Oxide Type
Polyethylene thin film (10μm) by radiation graft-
polymerization of acrylic acid
(10μm)
Production: 1 Billion/year in Japan
AAc grafted PE film
Battery Separator Membrans by Radiation Grafting
Irradiation of Polyethylene Film
Inside of irradiation
chamber
Radical formation by EB
EB accelerator
Yuasa Membrane Systems Co., Ltd.Yuasa Membrane Systems Co., Ltd.
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Hydro-gel Wound Dressing
1.Healing is faster
2.Changing the dressing without pain
3.Transparency
ADVANTAGES
PVA
Hydrogel
Water
soluble
polymer
Treatment for 13 days
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Curing of Coating and Printing by Electron
Accelerator
EB processing has following advantages over UV or thermal curing :
- Higher hardness and scratch resistance
- Higher chemical resistance
- Less energy consumption
- Non-solvent process
Efficient Sterilization by Radiation
Sterilization of:
- Medical supplies to avoid infectious disease
- Plastic (PET) bottles of drinks and food packages at high speed (new application in Japan)
By both Co-60 and electron accelerator
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Sterilization of Medical Products
Efficient Processing by Electron Accelerator
- High speed processing
- Larger capacity
Energy: 5-10 MeV
Capacity: 10-100kW
No replenishment of
radiation source
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New Technology for Sterilization of Plastic
(PET) Bottles of Drinks by Electron
Accelerator (Japan)
In line sterilization
for filling process
No residual
chemicals
Running cost
reduction by 10-25 %
Compact system-
less space
Advantages
Accelerator 300 keV
Capacity: 600 bottles of 500 ml
per minute
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Improving Agricultural Production by
Nuclear Technology
3000 Better Varieties by Mutation Breeding
Barley of Early Maturity in High Land of Peru
(IAEA)
•Higher yield
•Disease resistant
•Early maturity
•Drought resistant
•Dwarf
•Salt resistant
Mutation Breeding of Banana for Disease Resistance
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Control Mutant variety
Bangladesh, Malaysia,
Philippines, Vietnam
developed disease
resistant variety for
Banchy Top Virus
under field test
Orchid: Malaysia
Developed promising
mutant resistant for thrips
FNCA Project on Mutation Breeding
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Mexico, Chile, a part of
Peru, California, A part of
Argentina, Madeira Island
Sterile Insect Technique (SIT) to
Eradicate or Control Insect Pests
30 % of foods lost by insect pests
Large amount of pesticide used to control insects
pests polluting environment and damaging species diversity
Med flies are eradicated or
controlled by SIT in many
countries
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Stocking
puppet
Irradiation facility of
puppet by Co-60
Sterile Insect Technique (SIT) To
Eradicate or Control Insect Pests
Puppet
1. Plant Growth Promoter
Oligo-chitosan produced by
radiation degradation: Used
for red chili, rice, tomato,
potato, carrot: Yield increase
by 5-50% (Oligo-chitosan,
Commercial in Vietnam,
semi-commercial in Malaysia,
Indonesia, Japan)
2. Super water absorbent (SWA) for agriculture in semi-arid/arid areas:
AAc grafted starch by radiation field tests in Vietnam and Thailand showed increasing yield
50% yield
increase
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Better Agriculture by
Radiation Processed Natural Polymers
Control
Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Radiation produced oligochitosan enhances
growth rate of seedling of rice (FNCA Malaysia)
Treated with oligochitosan
Treated with oligochitosan Treated with commercial product
With commercial product
Results in
2010
Yield increase:
24% to be
confrimed
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Bio-Fertilizer of Rhizobium
Carrier of bio-fertilizer is sterilized by radiation
Commercial production in Malaysia and Philippines with Rhizobium
Mungbean Soybean
without Rhizobium Environmentally
friendly
Less expensive
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Machi
Soil Microbiology Research Group Soil Science Division Department of Agriculture Increase in Yield and Income by Application
of Rhizobium Biofertilizer (Thailand, ‘07)
25,650 52.2 Dry, 2536
Chiang Rai
Sweet pea
30,875 25.6 Dry, 2536
Udonthani
Yard long bean
3,718.75 34.0 Rainy, 2534
Ubonratchathani
Peanut
4,056.25 49.4 Rainy, 2534
10 plots
Soybean
Increased income
(baht/ha)
Increased yield
(%)
Season,
Location
Host plant
(Chirasak, 2000)
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Irradiation of potatoes for sprout inhibition in Japan by
Co-60 (8,000 ton/year): The world first food irradiator
Food Irradiation Expanding Worldwide
-Sprout inhibition:
Garlic, Potatoes,
Onions
-Disinfection:
Spices, Shrimps
Sausage, Beef,
-Disinfestation:
Citrus, Mangos,
Papaya, Cucumber
500,000 tons/year
Irradiated onion for inhibiting sprouting for longer
storage
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Food Irradiation Decreasing Post Harvest Loss
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World total of irradiated foods ca. 500,000 ton China : Garlic, Dried vegetables, etc. 146,000 ton
Vietnam : Frozen shrimps, etc. 14,000 ton
Japan : Potatoes 8,000 ton
USA : Spices, Ground meats, Fruits 92,000 ton
Ukraine: Wheat grain 70,000 ton
Brazil: Spices, Fruits 23,000 ton
South Africa : Spices 18,000 ton
Belgium : Spices, Frozen chicken 7,000 ton
Others: ca.120,000 ton
Increasing Irradiated Food for Better Life Permitted in 57 countries
180 gamma irradiators & a dozen EB accelerators
Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
Tsuruga, . S. Machi
• Cancer killed 7.9 million people in 2007
• 72% of these deaths occurred in developing countries
Cancer Affects Us All
Access of radiotherapy
Is very limited in
Developing countries
Protocol Study for Radiation Therapy of
Uterine Cervix Cancer・Head/neck Cancer
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Advanced uterine cervix cancer treated by new
protocol (CRT) 5-y survival 72% (40% by RT)
Before After
Standard
Protocol in
Indonesia,
Malaysia,
Thailand.
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20, 2014, Tsuruga, . S.
Machi
Challenge: Dissemination
to all hospitals in MCs
WS held in China,
Jan. 2012
Advanced Technology for Cancer Therapy by
Heavy Ion Beam Facility in Japan (NIRS)
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Lung Cancer: One Treatment by Carbon-12 ion
71years old Female(扁平上皮がん) by NIRS
18 mo after CIRT C B A
Before treatment After treatment 32
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Proton Therapy Center: Fukui Prefectural Hospital
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Solid tumors of head and neck, lungs, liver, prostate, etc.
Number of treated patients: 449 as of Jan. 2014
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PET for Advanced Nuclear Medicine
PET camera PET-CT image
(ovarian cancer)
Cyclotron
300 PETs in Japan
Early diagnosis of cancer:
Extending in developing countries
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Removal efficiency: SO2 90% Absorbed dose: 10~15hGy
Temp: 65~70℃
Stack
Fertilizer
Electron beam gun
Byproduct
collector
Process vessel
Power supply
Spray
cooler
Process water
Flue gas
Innovative Technology for Cleaning Flue Gases
by Electron Beams
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Industrial Electron Beam Flue Gas
Treatment (EBFGT) Plant in Poland
EB Accelerator:
700 keVx375 mA 4 unit
Treatment Capacity:
270,000 m3/h from coal
power plant of 100 MW
Significant suppoer by
IAEA and Gov, Japan
EBFGT (Electron Beam Flue Gas Treatment)
Industrial Plant in Poland
EBFGT installed in
Pomorzany thermal power
station burning coal in
Szczecin (north Poland) is in
operation
Treatment Capacity:
270,000 m3/h
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90 MWe, 300,000 m3/h flue gas
SO2 removal 80%
NOx removal 20%
Ebara Co. installed industrial plant of flue
gas treatment in Chengdu, China in 1997
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Fukui-IAEA Int, Mtg.Mar.19-20, 2014,
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Industrial Plant of Waste Water Treatment
by Electron Beams (Korea) (2006)
Cleaning waste water
from fabric dyeing
factory in Tegu city
Capacity:
10,000m3/day
Electron accelerator:
1Mev, 500kW
Conclusion
Both nuclear power and radiation/isotope applications
should be expanded for sustainable development
Nuclear techniques should be much more expanded
in developing countries in the areas of industry and
agriculture through international cooperation of
technology transfer
Radiation treatment of cancer and nuclear medicine
for early diagnosis of cancer should be much more
widely used for improving health care
R/D should be further enhanced for increasing the
applications of nuclear techniques
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